Bomar SV 330 DGH Operating Instructions Manual Download Page 6

Page: 6 / 113

Manual version: 2.00/May 2016

Manual rev.:

ÚDRŽBA STROJE / MACHINE MAINTENANCE /

WARTUNG .............................................................................. 45

4.1.

Saw band dismantling ......................................................................................... 47

4.2.

Saw band installation .......................................................................................... 48

4.3.

Saw band stretching and inspection.................................................................... 49

4.3.1.

Saw band stretching ............................................................................... 49

4.3.2.

Saw band inspection ............................................................................... 49

4.4.

Adjustment ......................................................................................................... 50

4.4.1.

Saw band run adjustment ....................................................................... 50

4.4.2.

Adjusting the limit switch of the saw band stretching ............................... 51

4.4.3.

Hard metal guides adjustment ................................................................ 51

4.4.4.

Guiding cubes adjustment ...................................................................... 52

4.4.5.

Brush adjustment .................................................................................... 52

4.4.6.

Adjusting the limit switch of the saw band stretching ............................... 53

4.4.7.

Saw frame furthermost position stop adjustment ..................................... 54

4.4.8.

Adjustment of the end switch of saw frame furthermost position ............. 54

4.5.

Cooling agents and chip disposal ....................................................................... 55

4.5.1.

Coolant inspection .................................................................................. 55

4.5.2.

Chips disposal ........................................................................................ 56

4.6.

Gearbox oils, Greases and hydraulic oils ............................................................ 56

4.6.1.

Gearbox oils ........................................................................................... 56

4.6.2.

Lubricant greases ................................................................................... 57

4.6.3.

Spots for lubrication ................................................................................ 58

4.6.4.

Hydraulic oils .......................................................................................... 58

4.6.5.

Hydraulic unit maintenance ..................................................................... 59

4.7.

Machine cleaning ................................................................................................ 60

4.8.

Worn parts replacement...................................................................................... 61

4.8.1.

Hard metal guides replacement .............................................................. 61

4.8.2.

Saw band guiding rollers replacement .................................................... 62

4.8.3.

Worn brush replacement......................................................................... 63

ZÁVADY / TROUBLESHOOTING / STÖRUNGEN .......... 65

5.1.

Mechanical problems .......................................................................................... 67

5.2.

Electrical problems ............................................................................................. 70

5.3.

Hydraulic problems ............................................................................................. 71

SCHÉMATA / SCHEMAS / SCHEMATICS .................... 74

6.1.

Elektrické schema / Elektroschema / Wiring diagrams 3x400 +PE, 50 Hz ........... 76

6.2.

Hydraulické schéma Hydraulisches Schéma Hydraulic diagram ......................... 85

VÝKRESY SESTAV PRO OBJEDNÁNÍ NÁHRADNÍCH

DÍL

/ ZEICHNUNGEN FÜR BESTELLUNG DER

ERSATZTEILE / DRAWING ASSEMBLIES FOR SPARE
PARTS ORDER- ..................................................................... 88

7.1.

Pila pásová / Bandsäge / Bandsaw ..................................................................... 89

7.2.

Kusovník / Stückliste / Piece list – Pila pásová / Bandsäge / Bandsaw .............. 90

7.3.

Pila pásová / Bandsäge / Bandsaw ..................................................................... 91

7.4.

Kusovník / Stückliste / Piece list – Pila pásová / Bandsäge / Bandsaw .............. 92

7.5.

Podstavec / Untersatz / Base .............................................................................. 93

7.6.

Vozík / Wagen / Cart ........................................................................................... 95

7.7.

Kusovník / Stückliste / Piece list – Vozík / Wagen / Cart .................................... 96

7.8.

rák / Schraubstock / Vice .............................................................................. 97

7.9.

Kusovník / Stückliste / Piece list – Sv

rák / Schraubstock / Vice ........................ 98

7.10.

Rameno / Sägerahmen / Saw arm .............................................................. 99

7.11.

Kusovník / Stückliste / Piece list – Rameno / Sägerahmen / Saw arm ...... 100

7.12.

Kartá

/ Brush / Bürste .............................................................................. 101

7.13.

Pohon / Antrieb / Drive .............................................................................. 102

7.14.

Napínání / Spannung / Tensioning ............................................................ 103

7.15.

Kusovník / Stückliste / Piece list – Napínání / Spannung / Tensioning ...... 104

7.16.

Vedení pásu / Sägebandführung / Belt guide ............................................ 105

7.17.

Kusovník / Stückliste / Piece list – Vedení pásu / Sägebandführung / Belt

guide ................................................................................................................ 106

7.18.

Chlazení / Kühlung / Cooling ..................................................................... 107

7.19.

Válec tlumící / Dämpfungszylinder / Damping cylinder .............................. 109

7.20.

Kusovník / Stückliste / Piece list – Válec tlumící / Dämpfungszylinder /

Damping cylinder .............................................................................................. 110

7.21.

l / Table / Tisch .................................................................................... 111

7.22.

Kusovník / Stückliste / Piece list – St

l / Table / Tisch .............................. 112

7.23.

Ovládací panel / Bedienpult / Control panel ............................................... 113

Summary of Contents for SV 330 DGH

Page 1: ...ies Vertical SV 330 DGH hydraulic vice Operating instructions Before transporting and using the machine please read the instructions thoroughly Seriov slo Serien Nummer Serial Number _________________...

Page 2: ...t BOMAR contact BOMAR spol s r o T ebn 1236 1 62700 Brno Czech Republic EU telefon 420 533 426 100 fax 420 533 426 109 e mail info bomar cz www http www bomar c We are available Mondays to Fridays 700...

Page 3: ...given directives 2006 42 EC 2004 108 EC The applied harmonized standards National standards and technical specifications SN EN ISO 12100 2011 SN EN 13898 A1 2009 SN EN ISO 13857 2008 SN EN ISO 4413 20...

Page 4: ...4 Manual version 2 00 May 2016 Manual rev 2...

Page 5: ...nsportschema Transport diagram 25 2 5 Activation of the machine 26 2 5 1 Machine working conditions 26 2 6 Band saw unpacking and assembling 26 2 6 1 Machine installing and leveling 26 2 6 2 Saw frame...

Page 6: ...blems 71 6 SCH MATA SCHEMAS SCHEMATICS 74 6 1 Elektrick schema Elektroschema Wiring diagrams 3x400 PE 50 Hz 76 6 2 Hydraulick sch ma Hydraulisches Sch ma Hydraulic diagram 85 7 V KRESY SESTAV PRO OBJE...

Page 7: ...7 Bezpe nostn pokyny Sicherheitshinweise Safety notes 1 Bezpe nostn pokyny Safety notes Sicherheitshinweise...

Page 8: ...8 Manual version 2 00 May 2016 Manual rev 2 Bezpe nostn pokyny Sicherheitshinweise Safety notes...

Page 9: ...l personnel must read this chapter and understand it before they start to work on the machine Always follow the safety instructions The personnel must take into account other aspects of the risk which...

Page 10: ...band the saw arm etc during a working cycle and when starting the machine Under no circumstances touch any rotating elements Use the machine only when it is in a good condition Check at least once in...

Page 11: ...if all covers are not in place 1 5 Safety notes for the servicing and repairs of the hydraulic unit Compliance with the principles of cleanliness is a basic requirement for trouble free operation of h...

Page 12: ...Total Stop TOTAL STOP button is used for emergency switching off of the machine in a case of defect or health hazard By pressing the TOTAL STOP button the supply of electrical power is interrupted If...

Page 13: ...Never switch on the saw if this cover is not mounted 1 7 Safety instructions for cooling system 1 7 1 Instructions for first aid 1 Pull off and safely remove polluted soaked clothing 2 If inhaled go o...

Page 14: ...14 Manual version 2 00 May 2016 Manual rev 2 Bezpe nostn pokyny Sicherheitshinweise Safety notes 5 If swallowed drink a lot of water and induce vomiting Look for medical help...

Page 15: ...Bezpe nostn pokyny Sicherheitshinweise Safety notes 1 8 Um st n t tku stroje Maschinenschild position Position of machine label Machine label is placed on the base of the saw near the hydraulic aggreg...

Page 16: ...16 Manual version 2 00 May 2016 Manual rev 2 Bezpe nostn pokyny Sicherheitshinweise Safety notes 1 9 Um st n bezpe nostn ch zna ek Verteilung der Sicherheitszeichen Position of safety symbols...

Page 17: ...17 Bezpe nostn pokyny Sicherheitshinweise Safety notes...

Page 18: ...18 Manual version 2 00 May 2016 Manual rev 2 Dokumentace stroje Dokumentation der Maschinen Machine documentation Safety notes 2 Dokumentace stroje Machine documentation Dokumentation der Maschine...

Page 19: ...19 Dokumentace stroje Dokumentation der Maschinen Machine documentation...

Page 20: ...n 1 Hydraulick za zen Hydraulik Hydraulic equipment V kon Leistung Output Tlak Druck Pressure 0 12 kW 2 MPa Chlad c za zen K hlung Cooling equipment Typ Typ Type 2COP1 12H P1 V kon Leistung Output Obs...

Page 21: ...21 Dokumentace stroje Dokumentation der Maschinen Machine documentation 2 2 Rozm rov sch ma Aufstellzeichnung Installation diagram...

Page 22: ...22 Manual version 2 00 May 2016 Manual rev 2 Dokumentace stroje Dokumentation der Maschinen Machine documentation Safety notes 2 3 Popis Beschreibung Description...

Page 23: ...the saw frame to the lowest position Make sure to empty the machine of all traces of cooling agent Fasten all loose parts securely to the machine Pack and wrap the control panel securely to avoid dama...

Page 24: ...24 Manual version 2 00 May 2016 Manual rev 2 Dokumentace stroje Dokumentation der Maschinen Machine documentation Safety notes Place the forks of a fork lift truck according to these signs...

Page 25: ...25 Dokumentace stroje Dokumentation der Maschinen Machine documentation 2 4 4 Transportn sch ma Transportschema Transport diagram...

Page 26: ...t of the tank 2 6 1 Machine installing and leveling Check the floor supporting capacity before installing the machine If the floor capacity does not meet the requirements you must ready a necessary ba...

Page 27: ...27 Dokumentace stroje Dokumentation der Maschinen Machine documentation The machine and all appended parts and accessories must be visible from the place of operation...

Page 28: ...onnections are properly tightened pipes are assembled without internal stress wiring matches with electrical and hydraulic diagrams the electric motors pump and cooling are properly connected and have...

Page 29: ...t use a filtration device with a grid spacing of 20 m or finer In a case of leakage it is imperative to prevent contamination of water sources Remove the escaped oil with a suitable chemical detergent...

Page 30: ...30 Manual version 2 00 May 2016 Manual rev 2 Dokumentace stroje Dokumentation der Maschinen Machine documentation Safety notes 2 9 Kotevn plan Verankerungsplan Grounding plan...

Page 31: ...the machine and run the driving engine of the band briefly The movement of the band must be in agreement with the direction of the arrow on the saw band cover If the direction of the saw band does no...

Page 32: ...ne were not damaged during transport Check if all covers are installed and functional Check with the Tenzomat if the saw band is correctly stretched If it is necessary stretch the saw band Correct val...

Page 33: ...S tooth with zero angles of the teeth K tooth with positive angle of the teeth Examples of the tooth system marking 32 S number 32 means 32 teeth per inch constant tooth system letter S marks teeth w...

Page 34: ...150 200 300 500 750 1000 2 10 14 S 10 14 S 8 12 S 6 10 S 5 8 S 5 8 S 3 8 12 S 8 12 S 6 10 S 5 8 S 4 6 K 4 6 K 4 6 10 S 6 10 S 5 8 S 4 6 K 4 6 K 4 6 K 5 6 10 S 5 8 S 4 6 K 4 6 K 4 6 K 3 4 K 6 5 8 S 5 8...

Page 35: ...35 Ovl d n stroje Bedienung der Maschine Machine control 3 Ovl d n stroje Machine control Bedienung der Maschine...

Page 36: ...36 Manual version 2 00 May 2016 Manual rev 2 Ovl d n stroje Bedienung der Maschine Machine control...

Page 37: ...control panel at the front 3 1 1 Throttle valve The valve regulates the movement of saw band into cut Throttle valve is located on the left side at the front above the control panel see arrow Note If...

Page 38: ...38 Manual version 2 00 May 2016 Manual rev 2 Ovl d n stroje Bedienung der Maschine Machine control 3 2 Control panel 2 4 3 5 1 6...

Page 39: ...4 START Saw band drive and movement of saw frame are started 5 Frame to the back position Press button 5 to move the saw frame into back position 6 Control of vice Opening of the vice Clamping of the...

Page 40: ...ar cut setting If you want to make a vertical cut i e 0 screw the auxiliary metal boards to the fixed vice jaws see below 3 Open the vice 4 Insert the material into the vice next to the fixed vice jaw...

Page 41: ...OP button After pressing the TOTAL STOP button the saw frame springs back a bit 2 3 mm to pull the saw band out of the cut the saw band drive is immediately stopped and the frame movement is halted Re...

Page 42: ...of the saw 3 Move the saw frame to the back position furthermost from vice 4 Pull out the locking pin arrows 5 Grip the rubber handle arrow 1 on the saw frame and loosen the locking lever arrow 2 6 S...

Page 43: ...a smooth and precise cut it is helpful to position the guiding cube as close as possible to the material 1 Release securing lever of the guiding cube 2 Slide the guiding cube closer to the material 3...

Page 44: ...roller conveyor for shifting the material to the band saw Contact Bomar for more information about roller conveyors Make sure the conveyor is long enough and the material cannot drop off the conveyor...

Page 45: ...45 dr ba stroje Wartung Machine service 4 dr ba stroje Machine maintenance Wartung...

Page 46: ...46 Manual version 2 00 May 2016 Manual rev 2 dr ba stroje Wartung Machine service...

Page 47: ...plastic head 3 Dismantle the yellow protective cover and guiding cubes The cover is fastened by two hex screws The crews are located under the tightening wheel at the upper guiding cube 4 Loosen the h...

Page 48: ...els Make sure that the saw band ridge fits tightly to the wheel rim Push the saw band as tightly to the rim as possible 5 By turning the stretching star to anticlockwise tighten stretch the saw band s...

Page 49: ...stretch it gently so it does not fall of the wheels 2 Mount the Tenzomat on the saw band and secure it with screws 3 Stretch the saw band until it is stretched to the recommended value 4 3 2 Saw band...

Page 50: ...t If the distance is bigger than 1 mm or the saw band runs on the rim of the wheel adjust the saw band 4 Close the cover of the saw band 4 4 Adjustment 4 4 1 Saw band run adjustment The saw band run i...

Page 51: ...ed on but it does not run turn the screw to the left until the engine starts to run If the engine runs turn the screw to the right until it stops then turn the screw shortly to the left until the engi...

Page 52: ...quality and saw band lifespan is also dependent on guide cubes adjustment Therefore the adjustment of the guiding cubes has to be checked on a regular basis 1 Loosen both tightening screws of the gui...

Page 53: ...e limit switch is not set correctly the band is stretched either too much or too little 1 Stretch the band with help of the TENZOMAT to an optimal value Tenzomat chart 2 Release the nut on the stop sc...

Page 54: ...position 2 Release the nuts of the adjusting screw and adjust the stop 3 Fasten the adjusting screw with the nuts again 4 Set the limit switch of the furthermost arm position 4 4 8 Adjustment of the...

Page 55: ...temperatures lack of air circulation wrong concentration corrosion protection is diminished lubrication decreases microbial attack is more likely the cooling ability is decreased foam production incr...

Page 56: ...amer According to manufacturer s instructions 4 5 2 Chips disposal Chips resulting from cutting operations must be disposed of in accordance with the relevant regulations Let the chips drip excess flu...

Page 57: ...CLP 220 Paramo CLP 320 Shell Shell Omala 100 Shell Omala 220 Shell Tivela S 220 Shell Omala 320 Shell Tivela S 320 Total Carter EP 100 Carter EP 220 Carter EP 320 4 6 2 Lubricant greases For lubricati...

Page 58: ...on every carriage of the linear guiding system Use a greasing gun Perform 3 5 runs across the whole track for lubrication 4 6 4 Hydraulic oils Replace the hydraulic oils once every 2 years because the...

Page 59: ...hell Tellus Oil 32 Elf Elfolna 32 Sun Sunvis 846 WR Esso Nuto H 32 Texaco Rando HD B 32 Fam HD 5040 Valvoline Ultramax AW 32 Fina Hydran 32 4 6 5 Hydraulic unit maintenance After 50 hours of working t...

Page 60: ...hly three monthly six monthly annually Hydraulic fluid Level Temperature Condition Change interval Filter Change interval Other checks External Leakages Contamination Damages Noise level Gauges 4 7 Ma...

Page 61: ...e in a vice and screw out the screws on both hard metal plates 3 Screw out the adjusting screw of the adjustable guiding plate as far from the guide cube so that it is not possible to see it from the...

Page 62: ...rs and or if the rollers are obviously worn the rollers should be replaced Attention Guiding rollers must be replaced on both guiding cubes 1 Remove the hosepipe leading to the cooling agent tank and...

Page 63: ...between both eccentrics Guiding rollers may not press too much against the band but must be able to spin freely 6 Install the cube on the saw arm Install the saw band and adjust the guiding cubes 4 8...

Page 64: ...64 Manual version 2 00 May 2016 Manual rev 2 dr ba stroje Wartung Machine service...

Page 65: ...65 Z vady Troubleshooting St rungen 5 Z vady Troubleshooting St rungen...

Page 66: ...66 Manual version 2 00 May 2016 Manual rev 2 Z vady Troubleshooting St rungen...

Page 67: ...ing cube are loosened Tighten the guiding rail Guiding rail and cube are too far from the material Set the guiding cube to the material Too fast rate of movement into the cut Lower the material speed...

Page 68: ...hed by the saw band manufacturer Different material quality Adjust the speed of descent and speed of the saw band according to desired material perform a test cut Low quality saw band Replace the saw...

Page 69: ...ttom holder of the lifting cylinder 9 Damage tooth system of the saw band Geometry of hard metal guiding cubes is wrongly adjusted Hard metal guiding cubes must be adjusted Bearings of guiding cubes a...

Page 70: ...of the saw band is not functional Sensor of speed is not adjusted Sensor of speed must be adjusted Defective display The display must be replaced Defective sensor diode of indicator speed does not lig...

Page 71: ...ervice 3 Increased mechanical noise Damaged clutch of the drive Call service Damaged or destroyed motor bearings Call service Air intake Check for leaks 4 Low pressure pump supplies oil Failure on the...

Page 72: ...72 Manual version 2 00 May 2016 Manual rev 2 Z vady Troubleshooting St rungen The slider of the switchboard slackens Replace slider Call service...

Page 73: ...73 Z vady Troubleshooting St rungen...

Page 74: ...74 Manual version 2 00 May 2016 Manual rev 2 Sch mata Schemas Schematics 6 Sch mata Schemas Schematics...

Page 75: ...75 Sch mata Schemas Schematics...

Page 76: ...76 Manual version 2 00 May 2016 Manual rev 2 Sch mata Schemas Schematics 6 1 Elektrick schema Elektroschema Wiring diagrams 3x400 PE 50 Hz...

Page 77: ...77 Sch mata Schemas Schematics...

Page 78: ...78 Manual version 2 00 May 2016 Manual rev 2 Sch mata Schemas Schematics...

Page 79: ...79 Sch mata Schemas Schematics...

Page 80: ...80 Manual version 2 00 May 2016 Manual rev 2 Sch mata Schemas Schematics...

Page 81: ...81 Sch mata Schemas Schematics...

Page 82: ...82 Manual version 2 00 May 2016 Manual rev 2 Sch mata Schemas Schematics...

Page 83: ...83 Sch mata Schemas Schematics...

Page 84: ...84 Manual version 2 00 May 2016 Manual rev 2 Sch mata Schemas Schematics...

Page 85: ...85 Sch mata Schemas Schematics 6 2 Hydraulick sch ma Hydraulisches Sch ma Hydraulic diagram...

Page 86: ...sm rn ventil Einwegventil One way valve VJ01 06 SG 1 1 5 P epou t c ventil Bypa ventil By pass valve VPP2 04 S 2 1 6 Sac filtr Filter Filter 2SF 56 48 0 063 63 m 1 7 Rozv d Verteilungsventil Distribut...

Page 87: ...87 Sch mata Schemas Schematics...

Page 88: ...v dy uv d jte typ stroje nap practix PR1247 SV 330 DGH v robn slo nap 125 a rok v roby nap 1999 In die Bestellung der Ersatzteile f hren Sie immer an Maschinentyp z B PR1247 SV 330 DGH Serien Nr z B 1...

Page 89: ...89 7 1 Pila p sov Bands ge Bandsaw...

Page 90: ...90 Manual version 2 00 May 2016 Manual rev 2 7 2 Kusovn k St ckliste Piece list Pila p sov Bands ge Bandsaw...

Page 91: ...91 7 3 Pila p sov Bands ge Bandsaw...

Page 92: ...92 Manual version 2 00 May 2016 Manual rev 2 7 4 Kusovn k St ckliste Piece list Pila p sov Bands ge Bandsaw...

Page 93: ...93 7 5 Podstavec Untersatz Base...

Page 94: ...94 Manual version 2 00 May 2016 Manual rev 2...

Page 95: ...95 7 6 Voz k Wagen Cart...

Page 96: ...96 Manual version 2 00 May 2016 Manual rev 2 7 7 Kusovn k St ckliste Piece list Voz k Wagen Cart...

Page 97: ...97 7 8 Sv r k Schraubstock Vice...

Page 98: ...98 Manual version 2 00 May 2016 Manual rev 2 7 9 Kusovn k St ckliste Piece list Sv r k Schraubstock Vice...

Page 99: ...99 7 10 Rameno S gerahmen Saw arm...

Page 100: ...100 Manual version 2 00 May 2016 Manual rev 2 7 11 Kusovn k St ckliste Piece list Rameno S gerahmen Saw arm...

Page 101: ...101 7 12 Kart Brush B rste...

Page 102: ...102 Manual version 2 00 May 2016 Manual rev 2 7 13 Pohon Antrieb Drive...

Page 103: ...103 7 14 Nap n n Spannung Tensioning...

Page 104: ...104 Manual version 2 00 May 2016 Manual rev 2 7 15 Kusovn k St ckliste Piece list Nap n n Spannung Tensioning...

Page 105: ...105 7 16 Veden p su S gebandf hrung Belt guide...

Page 106: ...106 Manual version 2 00 May 2016 Manual rev 2 7 17 Kusovn k St ckliste Piece list Veden p su S gebandf hrung Belt guide...

Page 107: ...107 7 18 Chlazen K hlung Cooling...

Page 108: ...108 Manual version 2 00 May 2016 Manual rev 2...

Page 109: ...109 7 19 V lec tlum c D mpfungszylinder Damping cylinder...

Page 110: ...110 Manual version 2 00 May 2016 Manual rev 2 7 20 Kusovn k St ckliste Piece list V lec tlum c D mpfungszylinder Damping cylinder...

Page 111: ...111 7 21 St l Table Tisch...

Page 112: ...112 Manual version 2 00 May 2016 Manual rev 2 7 22 Kusovn k St ckliste Piece list St l Table Tisch...

Page 113: ...113 7 23 Ovl dac panel Bedienpult Control panel...

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