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BINKS EMS | OPERATION MANUAL
9.1
Binks EMS Startup Guide
Use the following pages as a quick reference to make electrical, air, and fluid connections to
the Binks EMS and begin operation. Be familiar with the configuration of the machine and any
options or accessories attached. Return to the
8.1 Pendant Guide
portion of this manual for
more information on connections and pendant use.
Startup checklist:
1. Verify the frame is secured to the ground or wall
and that all components are mounted tight and
secure to the enclosure, back panel or framework.
2. Cables for pressure transducers, flow meter,
and any other electrical components should be
connected.
3. Verify all energy sources are de-energized. Inspect
for loose wires anywhere inside the enclosure. Do
not attempt to operate with loose wiring. Refer
to the
Binks EMS Maintenance and Repair
Guide: 77-2981
for wiring diagrams. After wiring
verification, it is safe to plug in the system to a
proper 3-prong receptacle.
4. Verify all trigger connections are connected
as intended (A6-A17). If needed, refer to the
6.1 Air Connections
pages.
Air connections:
Perform the following air connections before use.
For more information, go to the
6.1 Air Connections
pages:
1. Regulated air supply to the main air connection
(A1). Air pressure should be between 75-100 psi.
2. Regulated air supply to atomizing air inlet on top
of the air flow switches (A2). For gun atomizing,
typically 20-75 psi.
3. Air flow switch output (A3) directly to the spray
gun(s).
4. Air flow switch signal from the individual air
switch to pressure switch (A21, A22).
5. Regulated air supply to mix manifold flushing air
(A4) or for a multicolor system, the color stack
flushing air (A5).
6. If the system is equipped with gun flush boxes:
a. Regulated air supply to gun flush box(es) “air”
connection (if equipped).
b. Gun trigger (TRG) 1 to solenoid (A19) and (TRG)
2 to solenoid (A18).
c. Gun in box (GIB) signal lines to pressure switches
(A23, A24).
d. Air cut off (ACO) trigger lines on gun flush box
to air flow switches (A27).
Fluid Connections:
Perform the following fluid connections
before use. For more information, go the
7.1 Fluid Connections
pages:
1. Connect hardener supply line to inlet of dispense
pump flow sensor/ dispense pump (F1).
2. Connect dispense pump outlet (F2) to mix
manifold material hardener inlet (F3).
3. Connect solvent inlet into the mix manifold
solvent inlet (F4), or color stack solvent inlet (F5).
4. Connect resin material supply to color stack ports
(F6-F11), or flow meter inlet (F17) on single color
systems.
5. Connect flow meter outlet (F13 or F16) to mix
manifold material inlet (F14).
6. Place mix manifold outlet in position (F15) and
screw retaining nut in place. Connect static mix
tube to outlet. Connect spray gun fluid line(s) to
static mix tube.
7. Energize all fluid lines and check for leaks of
any kind. If any are present, be sure to remove
pressure and repair the leak before continuing
with the
9.2 Power Up Procedure
.
