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Guidelines and Standards

104

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Version: 1.1

AMP8000 and AMP8500

14.2

Guidelines

2014/35/EU

Low Voltage Directive

2011/65/EU

RoHS Directive

2014/30/EU

EMC Directive

14.2.1

Electrical isolation

The power section, consisting of motor connection, DC link connec-
tion and mains connection, as well as the control unit are to be dou-
ble-insulated against each other. This guarantees secure shock pro-
tection on all terminals in the control unit, even without further mea-
sures. The air gaps and creepage distances conform to EN 50178 /
VDE 0160.

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Summary of Contents for AMP8000

Page 1: ...Operating instructions EN AMP8000 and AMP8500 Distributed servo drives 11 15 2022 Version 1 1 ...

Page 2: ......

Page 3: ... characteristics 31 Ordering options 32 Intended use 36 Dual Use 37 Technical data 38 Definitions 38 Data for operation and environment 40 AMP8620 41 AMP8805 45 AX883x 46 AMP803x and AMP853x 48 AMP804x and AMP854x 51 AMP805x AMP855x 54 Scope of supply 57 Packaging 58 Transport and storage 59 Conditions 60 Transport 61 Long term storage 62 Technical description 63 Installation position 63 Dimension...

Page 4: ...ng operation 94 After operation 94 Maintenance and cleaning 95 Cleaning agents 95 Accessories 96 Brake resistors IP65 96 EtherCAT P cable B23 96 Connectors B23 97 Crimping tool 98 Crimp contacts 98 Color coding 99 Protective caps B23 99 Assembly tool AF27 100 Decommissioning 101 Disassembly 101 Disposal 102 Guidelines and Standards 103 Standards 103 Guidelines 104 EU conformity 105 CCC conformity ...

Page 5: ...EtherCAT Ether CAT G EtherCAT G10 EtherCAT P Safety over EtherCAT TwinSAFE XFC XTS and XPlanar are registered and licensed trademarks of Beckhoff Automation GmbH The use of other brand names or designations by third parties may lead to an infringement of the rights of the owners of the corre sponding designations 1 1 2Patents The EtherCAT technology is protected by patent rights through the follow...

Page 6: ...ted and nullify the liability of Beckhoff Automation GmbH Co KG The following is excluded from the liability Failure to observe these operating instructions Improper use Use of untrained personnel Use of unauthorized spare parts 1 1 4Copyright Beckhoff Automation GmbH Co KG Germany The copying distribution and utilization of this document as well as the communication of its contents to others with...

Page 7: ...erived from the German original Product features Only the product properties specified in the current operating in structions are valid Further information given on the product pages of the Beckhoff homepage in emails or in other publications is not authoritative 1 3 Scope of the documenta tion Apart from these operating instructions the following documents are part of the overall documentation Do...

Page 8: ...safety requirements including all appli cable laws regulations provisions and standards Instructed person Instructed persons have a clearly defined task area and have been informed about the work to be carried out Instructed persons are fa miliar with the necessary protective measures and protective devices the intended use and risks that can arise from use other than for the intended purpose Trai...

Page 9: ...eship or technical train ing They have an understanding of control technology and automa tion They are familiar with relevant standards and directives Quali fied electricians can independently recognize avoid and eliminate sources of danger implement specifications from the accident prevention regula tions assess the work environment independently optimize and carry out their work ...

Page 10: ...r arrangement The triangle indicates instructions that you should execute The bullet point indicates an enumeration The square parentheses indicate cross references to other text passages in the document The plus sign in square brackets indicates ordering options and accessories 1 6 1Pictograms In order to make it easier for you to find text passages pictograms and signal words are used in warning...

Page 11: ... code via which you can watch videos animations or other documents Internet access is required in order to use it You can read the QR code for example with the camera of your smartphone or tablet If your camera doesn t support this function you can download a free QR code reader app for your smartphone Use the Appstore for Apple operating systems or the Google Play Store for Android operating syst...

Page 12: ...er s premises Hotline 49 0 5246 963 5000 Fax 49 0 5246 963 95000 e mail training beckhoff com Web www beckhoff de training 1 7 3Service The Beckhoff Service Center supports you with after sales services such as on site service repair service or spare parts service Hotline 49 0 5246 963 460 Fax 49 0 5246 963 479 e mail service beckhoff com Web www beckhoff de service 1 7 4Download area In the downl...

Page 13: ...e 2 1 Safety pictograms On Beckhoff products you will find attached or lasered safety pic tograms which vary depending on the product They serve to pro tect people and to prevent damage to the products Safety pic tograms must not be removed and must be legible for the user 2 1 1Power supply module 2 1 1 Warning of high voltage The DC link on the modules can carry a life threatening voltage of over...

Page 14: ...For your safety 14 Version 1 1 AMP8000 and AMP8500 2 1 2Coupling module 2 1 2 Warning of high voltage The DC link on the coupling modules can carry a life threatening voltage of over 848 VDC ...

Page 15: ... and after operation there is a risk of burns at the motor hous ing due to hot surfaces over 60 C Allow the motor housing to cool for at least 15 minutes Avoid shocks to the shaft Impacts on the shaft may cause the maximum permissible axial and radial values to be exceeded Optical encoder systems can thus be destroyed ...

Page 16: ...ed machine parts Switch off the mains voltage and secure it against being switched on again When working on machines or systems switch off the mains voltage and secure it against being switched on again Correctly ground electrical components or modules Avoid electric shocks due to improper grounding of electrical compo nents or modules Ground all conductive components according to the specificatio...

Page 17: ...Check the cooling of the surfaces with a thermometer Do not touch the components during and immediately after operation Allow the components to cool sufficiently after switching off Avoid overheating Operate the components according to the technical specifications Refer here to the chapter Technical data Provide for sufficient cooling Switch the components off immediately if the temperature is too...

Page 18: ...3 X10 fieldbus input for EtherCAT P M8 4 X20 and X21 fieldbus output for EtherCAT P M8 5 Display of the status LEDs 6 Pressure compensation element 7 Ground connection 8 X40 to X44 AMP8000 system output B23 9 Only for AMP8620 2005 0200 X71 connection for external brake resistor 10 X01 connection of the supply network ...

Page 19: ...Number BTN 4 Input voltage 5 Nominal input current 6 Input frequency 7 Nominal output voltage 8 Nominal output current 9 Output control voltage 10 Maximum output control current 11 Maximum ambient temperature 12 Protection rating 13 cURus approval 14 CE approval 15 Disposal according to WEEE directive 16 EtherCAT logo 17 EAC approval 18 DataMatrix code ...

Page 20: ...nology 6 Product Power supply module ab DC output current 20 20 ADC c Number of M8 EtherCAT P outputs 2 2 outputs d Not defined ef Number of AMP8yxx system outputs B23 05 5 outputs g Version 0 standard h Braking resistor 0 no brake resistor 1 mounted brake resistor 2 external brake resistor i Input voltage range 0 3 x 400 480 VAC j Not defined ...

Page 21: ...000 and AMP8500 3 2 AMP8805 3 2 Item number Explanation 1 Housing 2 X20 fieldbus output EtherCAT P M8 3 Status LEDs 4 Pressure compensation elements 5 Ground connection 6 X40 to X44 AMP8000 system output B23 7 X02 AMP8000 system input B23 ...

Page 22: ...ability Number BTN 4 Input voltage 5 Nominal input current 6 Nominal output voltage 7 Nominal output current 8 Output control voltage 9 Maximum output control current 10 Maximum ambient temperature 11 Protection rating 12 cURus approval 13 CE conformity 14 Disposal according to WEEE directive 15 EtherCAT logo 16 EAC approval 17 DataMatrix code ...

Page 23: ...n AMP8 Product area Distributed Drive Technology 8 Product Distribution module 05 Number of AMP8yxx system outputs B23 05 5 outputs 1 Number of M8 EtherCAT P outputs 1 1 output 0 Not defined 0 DC link voltage 0 430 848 VDC 0 Not defined 0 Version 0 standard 0 Nominal input current 0 20 ADC 0 Not defined ...

Page 24: ...3 EtherCAT connection 4 AX bridge quick coupling 24 VDC 5 AX Bridge quick coupling of the DC link and the functional earth 6 AX8832 X02 AMP8000 system output L A LED 7 AX8832 X01 AMP8000 system output L A LED 8 AX8831 X01 AMP8000 system output L A LED 9 Grounding bolt 10 AX bridge DC link FE 11 AX bridge 24 VDC ...

Page 25: ...m DC link voltage nominal output current 6 Nominal control voltage nominal output voltage 7 Maximum ambient temperature 8 Protection rating 9 EtherCAT conformity 10 cURus approval 11 Disposal according to WEEE directive 12 EAC approval 13 CE conformity 14 DataMatrix code 3 3 2Type key AX883x 0 0 0 0 0 0 0 0 Explanation AX883 Coupling module for AX8000 x Channels 1 1 channel 2 2 channel ...

Page 26: ...duct overview 26 Version 1 1 AMP8000 and AMP8500 3 4 AMP80xx 3 4 Item number Explanation 1 Housing 2 Radial shaft sealing ring 3 AMP8000 system input B23 4 Status LEDs Link Activity Run AXIS 5 Motor shaft ...

Page 27: ...Traceability Number BTN 3 Maximum input voltage and power 4 Standstill torque 5 Nominal speed at 400 V AC supply voltage 6 Protection rating 7 Ambient temperature 8 cURus approval 9 TÜV test mark 10 DataMatrix code with Beckhoff TN 11 CE conformity 12 EAC approval 13 Country of manufacture 14 Disposal according to WEEE directive ...

Page 28: ...IP 65 and smooth shaft 3 shaft with groove and feather key according to DIN 6885 4 shaft with radial shaft sealing ring IP 65 smooth shaft and sealing air con nection 5 shaft with radial shaft sealing ring IP 65 groove feather key and sealing air connection f Feedback system 1 Single turn absolute encoder resolution 24 bit STO SS1 2 Multi turn absolute encoder resolution 24 bit STO SS1 3 Single tu...

Page 29: ...C UL 875 V DC DC Link max 848 V DC Max amb temp 45 C 11 Input rated current max 16 A DC Ind Cond E q 41GE 12 13 15 16 Protection class Ip65 NEMA 12 14 17 Item number Explanation 1 Product name 2 Order number 3 Beckhoff Traceability Number BTN 4 Nominal input voltage 5 Nominal input current 6 Nominal output voltage 7 Nominal output current 8 Output frequency range 9 Ambient temperature 10 Protectio...

Page 30: ...Type key AMP8040 0 0 f 0 h 0 j k Explanation AMP8040 Distributed servo drive flange size 4 f Safety functions 0 no safety functions 1 STO 3 extended safety functions h Version 1 special version j Dual Use 0 limitation 599 Hz 8 no limitation k Variant number 2 ...

Page 31: ...e and dis tribution module you can either supply EtherCAT P modules or con nect further power supply modules for system extension Holding brake The motors can be equipped as an option with permanent magnet holding brakes These operate according to the quiescent current principle and open at a voltage of 24 VDC 6 10 with 10 000 000 switching cycles The installed holding brake is not suitable for se...

Page 32: ... Information on commissioning and device replacement For commissioning and device replacement follow the instructions in the operating manual AMP8911 TwinSAFE card for the AMP8000 distributed servo drive Order identifier Safety functions AMP80xx xx1x AMP80xx xx2x Stop functions STO SS1 Safe torque off Safe stop 1 AMP80xx xx30 AMP80xx xx40 Stop functions STO SOS SS1 SS2 Safe torque off Safe operati...

Page 33: ...ions SLS SSM SSR SMS Safely limited speed Safe speed monitor Safe speed range Safe maximum speed Position functions SLP SCA SLI Safely limited position Safe cam Safely limited increment Acceleration functions SAR SMA Safe acceleration range Safe maximum acceleration Direction of rotation functions SDIp SDIn Safe direction positive Safe direction negative Brake functions SBC SBT Safe brake control ...

Page 34: ...otors are available with feather key groove and fitted feather key according to DIN6885 The rotor is balanced with half a feather key according to DIN ISO 21940 32 2012 08 3 7 3Holding brake 3 7 3 A holding brake blocks the rotor in the de energized state The hold ing brake increases the motor length and the rotor moment of iner tia ...

Page 35: ...ure Motors with permanent and direct fluid contact Important In the horizontal installation position IM V3 liquid can accumulate permanently on the motor flange and penetrate into the motor Even a sealing air connection cannot completely prevent the liquid from entering An air hose provided by the customer must be connected to a suit able regulated pressure reducer The compressed air must be free ...

Page 36: ...e manufacturer s complete documentation for the ma chine 3 8 1Improper use Any type of use that exceeds the permissible values from the techni cal data is regarded as inappropriate and is thus prohibited The distributed servo drive system of the AMP8000 series is not suitable for use in the following areas Potentially explosive atmospheres without a suitable housing Areas with aggressive environme...

Page 37: ...Dual Use directive 428 2009 has been amended accordingly Frequency converters listed in goods list position 3A225 600 Hz are subject to export control Frequency converters such as the AMP8000 distributed servo drive system with a rotary field frequency of 599 Hz are not sub ject to export controls The AMP8000 distributed servo drive system is delivered with a maximum rotary field frequency of 599 ...

Page 38: ...ached the heat dissipation is in terrupted and reduces the power of the motor By default the motor heat via the A flange is dissipated into the ma chine bed Due to heating of the gear unit this is not possible for thermal reasons This configuration leads to a reduction of the nomi nal output 4 1 1Technical terms This chapter provides information on various technical terms and their meaning Standst...

Page 39: ...M s cm p with M0 in Nm and J in kgcm2 Thermal time constant tTH min Specification of the heating time of the cold motor under load with I0 until an overtemperature of 0 63 x 100 Kelvin is reached This tem perature rise happens in a much shorter time when the motor is loaded with the peak current Release delay time application delay time of the holding brake tBRH ms tBRL ms Specification of the res...

Page 40: ... temperature during storage 25 C to 55 C maximum fluctuation 20 K per hour Power derating No power derating up to 1000 m above sea level Power derating of 1 100 m from 1000 m up to maximally 2000 m above sea level Installation altitude max 2000 m Permissible humidity in operation 95 relative humidity no condensation Permissible humidity during transport and storage 15 to 95 relative humidity no co...

Page 41: ...UT Us Up max 3 ADC Maximum number of connected distribution modules 3 Mains supply Input voltage VAC 3 x 400 20 480 8 Frequency Hz 50 60 SCCR value kA 5 DC link Voltage VDC 430 848 Capacitance µF 940 Output current ADC max 20 Braking resistor Installation integrated external Continuous braking power W 80 1600 Mechanical data AMP8620 2005 0000 2005 0100 2005 0200 Weight kg 7 8 70 7 Protection ratin...

Page 42: ...Technical data 42 Version 1 1 AMP8000 and AMP8500 4 3 1Dimensional drawing All figures in millimeters 4 3 1 1AMP8620 2005 0000 4 3 1 1 ...

Page 43: ...Technical data Version 1 1 43 AMP8000 and AMP8500 4 3 1 2AMP8620 2005 0100 4 3 1 2 ...

Page 44: ...Technical data 44 Version 1 1 AMP8000 and AMP8500 4 3 1 3AMP8620 2005 0200 4 3 1 3 ...

Page 45: ...8 VDC maximum 20 ADC Number of outputs 5 x Power OUT 1 x EtherCAT P OUT Us Up maximum 3 ADC DC link Voltage VDC 430 848 Capacitance µF 940 Output current ADC max 20 Mechanical data AMP8805 1000 0000 Weight kg 4 50 Protection rating IP 65 Protection rating conforms to UL NEMA 12 4 4 1Dimensional drawing All figures in millimeters 4 4 1 1AMP8805 1000 0000 4 4 1 1 ...

Page 46: ...on Coupling module Number of channels 1 2 Nominal output current DC Link ADC 20 2 x 20 Nominal output current 24 VDC ADC 10 2 x 10 DC link voltage VDC 430 848 Mechanical data AX8831 AX8832 Weight kg 1 80 1 90 Protection rating IP20 IP20 4 5 1Dimensional drawing All figures in millimeters 4 5 1 1AX8831 0000 0000 4 5 1 1 ...

Page 47: ...Technical data Version 1 1 47 AMP8000 and AMP8500 4 5 1 2AX8832 0000 0000 4 5 1 2 ...

Page 48: ...3 0 84 1 23 0 71 1 29 0 75 0 93 1 60 0 42 Nominal current In A 0 99 1 90 3 1 62 2 57 1 72 1 95 3 25 1 05 Power supply UN 480 V Nominal speed Nn min 1 3400 6800 9000 3400 6800 9000 3400 6800 9000 Nominal torque Mn Nm 1 35 1 32 1 30 2 22 1 95 0 80 2 91 2 45 0 50 Nominal output Pn kW 0 48 0 94 1 23 0 79 1 39 0 75 1 04 1 74 0 42 Nominal current In A 0 99 1 87 3 1 59 2 44 1 72 1 91 3 12 1 05 Connection...

Page 49: ...erial Aluminum Ball bearing service life 30 000 operating hours Cooling Convection Thermal class Th CI F according to EN 60034 1 Temperature sensor Integrated temperature sensor in stator winding Optional holding brake AMP80xx AMP85xx 31 32 33 31 32 Holding torque at 120 C MBR Nm 2 3 5 2 Supply voltage UBR VDC 24 6 to 10 Electrical power PBR W 11 12 11 Current Ion A 0 33 0 36 0 33 Release delay ti...

Page 50: ...All figures in millimeters Motor type Y Z with holding brake AMP8031 xxxx 1001 225 0 mm 264 5 mm AMP8032 xxxx 1001 250 5 mm 290 0 mm AMP8033 xxxx 1001 276 0 mm 325 0 mm AMP8531 xxxx 1001 264 5 mm 290 0 mm AMP8532 xxxx 1001 290 0 mm 325 0 mm AMP8533 xxxx 1001 325 0 mm 360 0 mm ...

Page 51: ...3 40 0 50 Nominal output Pn kW 0 74 1 38 1 51 0 97 1 65 0 73 1 35 1 78 0 37 Nominal current In A 1 65 2 70 3 91 1 95 3 15 1 67 2 64 3 24 0 83 Power supply UN 480 V Nominal speed Nn min 1 3400 6800 8000 2800 5700 7000 2800 5700 7000 Nominal torque Mn Nm 2 34 2 10 1 80 3 63 2 90 1 5 3 05 0 50 Nominal output Pn kW 0 83 1 50 1 51 1 06 1 73 0 73 1 47 1 82 0 37 Nominal current In A 1 63 2 65 3 91 1 91 2...

Page 52: ...life 30 000 operating hours Cooling Convection Thermal class Th CI F according to EN 60034 1 Temperature sensor Integrated temperature sensor in stator winding Optional holding brake AMP80xx AMP85xx 41 42 43 41 42 43 Holding torque at 120 C MBR Nm 9 Release delay time tBRH ms 40 Application delay time tBRL ms 20 Control voltage Without holding brake Control voltage input VDC 18 to 31 Current consu...

Page 53: ...8500 4 7 1Dimensional drawing All figures in millimeters Motor type Y Z with holding brake AMP8041 225 5 mm 273 0 mm AMP8042 255 5 mm 303 0 mm AMP8043 285 5 mm 333 0 mm AMP8541 273 0 mm 303 0 mm AMP8542 303 0 mm 333 0 mm AMP8543 333 0 mm 363 0 mm ...

Page 54: ...nal output Pn kW 1 18 2 04 2 09 1 47 2 60 2 37 1 72 2 20 2 51 1 99 Nominal current In A 2 55 3 80 4 50 2 80 4 80 4 30 3 40 4 20 5 4 Power supply UN 480 V Nominal speed Nn min 1 3000 5700 8000 2300 4500 7500 2400 3500 4500 2200 Nominal torque Mn Nm 4 48 3 70 2 50 6 80 5 90 2 60 7 60 6 40 5 40 9 20 Nominal output Pn kW 1 41 2 21 2 09 1 64 2 78 2 04 1 91 2 35 2 54 2 12 Nominal current In A 2 50 3 70 ...

Page 55: ...operating hours Cooling Convection Thermal class Th CI F according to EN 60034 1 Temperature sensor Integrated temperature sensor in stator winding Optional holding brake AMP80xx AMP85xx 51 52 53 54 51 52 Holding torque at 120 C MBR Nm 9 13 20 9 Release delay time tBRH ms 40 45 110 40 Application delay time tBRL ms 20 20 40 20 Control voltage Without holding brake Control voltage input VDC 18 to 3...

Page 56: ...ensional drawing All figures in millimeters Motor type Y Z with holding brake AMP8051 230 0 mm 277 0 mm AMP8052 263 0 mm 310 0 mm AMP8053 296 0 mm 345 0 mm AMP8054 329 0 mm 378 0 mm AMP8551 277 0 mm 310 0 mm AMP8552 310 0 mm 345 0 mm AMP8553 345 0 mm 378 0 mm ...

Page 57: ... our service department immediately The scope of delivery always includes the following documents Translation of the original in structions Short information AMP8620 and AX883x AMP8805 and AMP8000 Depending on the application the scope of delivery may consist of different components Please check the delivery Components Connector AMP8620 2005 0200 X71 Mating connector including crimp contacts Conne...

Page 58: ...es Module Dimension AMP8620 AMP8805 AX883x Height mm 490 490 370 Width mm 385 385 275 Depth mm 290 290 130 AMP without brake Dimension 803x xxx0 804x xxx0 805x xxx0 853x xxx0 8533 xxx0 8541 xxx0 854x xxx0 855x xxx0 Height mm 177 195 177 195 177 195 Width mm 155 190 155 190 155 190 Depth mm 370 430 370 430 370 430 AMP with brake Dimension 803x xxx1 8033 xxx1 8041 xxx1 804x xxx1 805x xxx1 8054 xxx1 ...

Page 59: ...nd void the warranty Avoid short circuit due to moisture Condensed water can form during transport in cold weather or in case of extreme temperature differences Make sure that no mois ture collects in the distributed servo drive system Equalize room temperatures slowly Switch the components and modules on only when they are dry If the distributed servo drive system is not completely dry conden sat...

Page 60: ...our Air humidity relative humidity max 95 non condensing Use of suitable means of transport Use of the vendor s original packaging The table shows the maximum stacking height in which you may store and transport the distributed servo drive system in its original packaging on a pallet AMP component Stacking height pieces AMP8620 8 AMP8805 8 AMP883x 8 AMP803x xxxx 14 per layer 7 layers per pallet AM...

Page 61: ... motor falls down this can lead to serious or even fatal acci dents Avoid high mechanical stresses Use suitable means of transport and secure components of the dis tributed servo drive system against high mechanical stress High mechanical stresses will damage the distributed servo drive system and individual components 6 2 1AMP8000 Transport of the components of the distributed servo drive system ...

Page 62: ...time can lead to a change in the properties of the components used in the distributed servo drive system and may damage them during operation AMP80xx Observe the maximum storage time Do not exceed the maximum storage time of two years Exceeding the specified maximum storage time can lead to changes in the properties of the lubricant used and damage the motor during subsequent operation Perform rec...

Page 63: ...lation positions Carry out maintenance at regular intervals In the horizontal installation position IM V3 liquid which has been left on the flange for a longer period can penetrate the motor through capillary action In installation position IM V1 liquid can es cape If you do not observe the maintenance intervals the motor may overheat depending on the installation position Ingress and leak age of ...

Page 64: ...hs 7 2 1Cable lengths Various cable lengths apply to the AMP8000 distributed servo drive system Module combination Maximum cable length m AMP8620 with AMP8805 75 AMP8805 with AMP8805 75 AX883x with AMP8805 75 AMP8620 with AMP80xx 30 AMP8805 with AMP80xx 30 AX883x with AMP80xx 30 AMP8620 with AMP85xx 30 AMP8805 with AMP85xx 30 AX883x with AMP85xx 30 ...

Page 65: ... given below for the wide voltage range of the power supply modules for the three phase supply networks 3 x 400 20 VAC to 3 x 480 8 VAC Supply networks Further information on all supply networks in the chapter Electrical installation supply networks Page 87 Country specific examples The following table contains examples of different network systems in various countries Country Single phase supply ...

Page 66: ... displays 1 on power supply modules and distribution modules 7 4 1 1AMP8620 ON status display of the power supply LED Status lit The device is in operation Connection X10 is available for communication via EtherCAT P Flashes LED flashes for two seconds when starting the device off No or too low mains voltage or DC link voltage Us Up status display of the power supply LED Status lit 24 V power supp...

Page 67: ...wo seconds when starting the device off No or too low mains voltage or DC link voltage Us Up status display of the power supply LED Status lit 24 V power supply at output X20 off No 24 V power supply at output X20 L A Link Activity to display the communication state LED Status lit LINK connection to the con nected EtherCAT module Flashes ACT communication with con nected EtherCAT module off No con...

Page 68: ...ion with con nected EtherCAT module Off No connection to the connected EtherCAT module RUN display of the EtherCAT operating states LED Status lit Operational Flashes uniformly Pre Operational Flashes irregularly Safe Operational Off INIT AXIS status display of the servomotor LED Status lit The axis is released and error free Flashes quickly The axis is disabled and is being initialized Flashes sl...

Page 69: ... provide information about the LED displays 1 on coupling modules 7 4 3 1AX883x L A Link Activity to display the communication state LED Status lit LINK connection to the con nected EtherCAT module Flashes ACT communication with con nected EtherCAT module Off No connection to the connected EtherCAT module ...

Page 70: ...ual voltage in the capacitors of the coupling modules can lead to serious injuries Mount the coupling modules vertically and with sufficient ven tilation Observe the permissible data for operation and environment as well as the notes in this chapter Inadequate ventilation and incorrect installation can lead to dam age to the coupling module and its components due to heat devel opment Note that whe...

Page 71: ...P8500 The following figure shows recommended dimensions that you should observe when mounting the coupling module on the machine or plant Item number Explanation 1 Machine or plant 2 Conductive and galvanized mounting plate 3 Cable channel 4 Cable channel ...

Page 72: ...d like to plan the installation and the exact position of the modules in your system the following drilling patterns are available 8 1 1 1Power supply modules and dis tribution modules Information is given in the figure below on how to make tapped holes in accordance with the drilling pattern ...

Page 73: ...ll new holes to change the configuration of the coupling modules if you provide the mounting plate with the universal drilling pattern Information is given in the illustration below on how to make tapped holes in the mounting plate in accordance with the drilling pattern 30 30 15 15 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 M5 M5 M5 M5 M5 M5 M5 M5 M5 M5 M5 M5 M5 M5 M5 M5 M5 217 ...

Page 74: ...es and coupling modules Screw the screws into the mounting plate on the machine or plant as shown in the drilling pattern 1 2 3 Place the power supply module 1 onto the screw 2 and care fully press against the mounting plate 3 1 2 Guide the screws 1 through the rectangular cut outs in the module housing 2 Screw all the screws tight in the elongated holes in the module housing Observe tightening to...

Page 75: ... at the right side of the coupling module 2 onto the screw 3 and carefully press against the mounting plate 4 1 2 Once again guide the screws 1 through the rectangular cut outs in the module housing 2 Make sure that the plates of the rear panel of Module 1 are not overlapping and that the modules are sitting flush in cut out 2 Bay further modules and screw all remaining screws tight on the module ...

Page 76: ...0 and AMP8500 1 On all modules that you wish to connect open the quick connec tors 1 and place them in the 90 position 1 2 Slide all bars 2 for the AX bridge to the left Close all quick connectors again The modules are now connected to one another ...

Page 77: ...nting the power supply modules or distribution mod ules are not included in the scope of supply For proper installation we recommend at least the following screw size AMP8620 M5 x 145 mm AMP8805 M5 x 85 mm Prepare support with drilling pattern Place the module 1 on the respective support 2 according to the drilling pattern Insert and tighten the screws 3 ...

Page 78: ...cted from the machine during opera tion and cause serious or fatal injuries Protect distributed servo drive from impermissible stresses Avoid bending components during transport or handling and do not change any insulation distances Avoid hard shocks to the shaft end the ball bearings or the feedback system Furthermore note vibration qualities and vibration resistance If necessary provide addition...

Page 79: ...a toothed belt drive the radial and axial loads on the shaft must not be exceeded Excessive load can lead to fatigue frac ture of the motor shaft Be sure to read the chapter Technical data Page 38 The distributed servo drives are equipped with sealed grooved ball bearings The fixed bearing is on the B side of the distributed servo drive and the floating bearing is on the A side shaft output side o...

Page 80: ... element centered and straight on the motor shaft An offset will cause unacceptable vibration and the destruction of the ball bearings and the coupling Warm up the output elements according to manufacturer s in structions Remove the protective cap Degrease and clean the motor shaft Remove the output element from the oven and transport it to the workstation Place output element 1 centered and strai...

Page 81: ...riction locked collets gear pullers or suitable couplings to dismount the output elements Degrease the motor shaft Screw puller 3 and intermediate disc 2 into the locking thread of the motor shaft Place the puller fully on the drive element 1 Pull the output element 1 with the puller 3 from the motor shaft ...

Page 82: ...m the mains supply 30 minutes at AMP8yxx 30 minutes for AX883x There is still a life threatening voltage of 875 VDC on the capaci tors after disconnection from the supply network Serious or even fatal injuries may result if this is ignored Electromagnetic compatibility Establish conductive connection of all components In the case of larger applications implement the potential equalization via PE r...

Page 83: ...mmon DC link and a commonly used internal or external brake resistor In the case of already existing drive systems you can determine the utilization rate of the brake resistor with the aid of the diagnostic system and trans fer the values The Beckhoff software TC Motion Designer is avail able for energy management purposes 9 1 2Drivetrain The application distributed servo drive system distributed ...

Page 84: ...he housing 9 2 1B23 The following tables show the pin assignment of the input connector on the motor side Contact Function 1 TX GNDs 2 RX GNDp 3 RX Up 4 TX Us 5 PE 6 24 VDC 7 DC Link 8 DC Link 9 GND 24 VDC 9 3 Power supply For the power supply the connection X01 is available on the AMP8620 power supply module 9 3 1X01 X01 connection on the AMP8620 power supply module Terminal point Connection 5 PE...

Page 85: ...bus output on AMP8620 power supply module and AMP8805 distribution module Assignment Connection 1 TX GNDs 2 RX GNDp 3 RX Up 4 TX Us 9 5 System output Connections X40 to X44 are available for the AMP8000 system out put on the AMP8620 power supply module and the AMP8805 distri bution module 9 5 1B23 X40 to X44 connection on the AMP8620 power supply module and the AMP8805 distribution module Terminal...

Page 86: ...805 distribution module Terminal point Connection 1 TX GNDs 2 RX GNDp 3 RX Up 4 TX Us 5 PE 6 24 VDC 7 DC Link 8 DC Link 9 GND 24VDC 9 7 External brake resistor For the connection of an external brake resistor the optional con nection X71 is available for the AMP8620 power supply module 9 7 1B23 X71 connection on the AMP8620 power supply module Terminal point Connection 5 PE 7 DC Link 8 RB DC Link ...

Page 87: ...and protective conductor combined to form PEN conductor TN S Terre Neutre Combiné Sé paré Separate neutral grounding Separate neutral conductor and protective conductor IT Isolé Terre Isolation of all active parts from ground Connection to TN or TT networks is possible without further mea sures For all other networks operation is only possible on isolating trans formers An isolating transformer is...

Page 88: ...tor KU value of 4 5 The minimum requirement for leakage currents IL 10 mA KU 6 for IL 10 mA Value Explanation KU Variable for the classification of safety related types of failure for protection against dangerous shock current and excessive heating KU 4 5 Achieved in relation to interruption With permanently connected protective conductor con nection 1 5 mm2 With protective conductor connections 2...

Page 89: ...Electrical installation Version 1 1 89 AMP8000 and AMP8500 9 8 1Three phase connection 9 8 1 1TN network 9 8 1 1 9 8 1 2TT network 9 8 1 2 ...

Page 90: ... Use an upstream isolating transformer with the following networks The AMP8000 distributed servo drive system and the components can be damaged if this is ignored 9 8 1 3Asymmetrically grounded net work with star point 9 8 1 3 9 8 1 4Asymmetrically grounded delta network 9 8 1 4 9 8 1 5IT delta network 9 8 1 5 ...

Page 91: ...solating transformers with a lower power rating can also be used Checking the isolating transformer power rating with the TC3 Motion Designer Check the isolating transformer power rating with the design soft ware TC3 Motion Designer This can be found on the Beckhoff homepage TC3 Motion Designer The power supply modules are assigned to the isolating transform ers in the following tables Three phase...

Page 92: ...external fusing of the UL net work Use exclusively the UL mains fuses specified in this chapter Fuse holders with UL approval Before implementing a UL configuration it is mandatory that you contact your UL certificate authority and discuss the necessary boundary conditions When using fuse holders care must be taken that they have also been tested and manufactured in accordance with the applicable ...

Page 93: ...tions correctly Mount mechanical and electrical protective devices Check the wiring connection and proper grounding 10 2 During commissioning Pay attention to the following points during commissioning Check function and adjustment of attachments Observe information for environment and operation Check protective measures against moving and live parts Configuration Beckhoff recommends the use of the...

Page 94: ...nd cables for dirt or dust Check temperature development Observe recommended maintenance intervals Check function of safety devices 10 4 After operation WARNING Place the machine or plant in a safe state Make sure that all moving parts on the machine or plant come completely to a standstill After switching off the power supply the components of the dis tributed servo drive system may perform uncon...

Page 95: ...th cleaner and a cloth Cleaning by immersion into non permissible solutions may cause damage to the surfaces of the components Contamination dust or chips can have a negative effect on the func tion of the components In the worst case contamination can lead to failure Therefore clean and service the components at regular in tervals 11 1 Cleaning agents Clean the components carefully with a damp cl...

Page 96: ...d is converted into heat by the brake resistors from the AX2090 BW65 series For further information on the brake resistor read the translation of the original instructions for the brake resistors of the AX2090 BW65 xxxx series 12 2 EtherCAT P cable B23 12 2 1Pre assembled cable 12 2 1 The pre assembled system cable ZK7A26 3031 0xxx is used for connecting the AMP8000 system components AX883x AMP862...

Page 97: ...ssembly is used to connect the power supply cable to X01 of the AMP8620 power supply mod ule 12 3 2EtherCAT P socket 12 3 2 The ZS7300 0002 connector for field assembly is used to connect the system input or motor input to the ZB7306 xxxx EtherCAT P ca ble 12 3 3EtherCAT P pin 12 3 3 The ZS7300 0001 connector for field assembly is used to connect the system output to the ZB7306 xxxx EtherCAT P cab...

Page 98: ...crimping insert and locator is suitable for Ethernet elements M8 contacts B23 contacts 12 5 Crimp contacts 12 5 The crimp contacts are available as pins and sockets in various de signs Designation Crimp contact version ZS7000 C001 Ethernet element pin AWG22 0 34 mm ZS7000 C002 Ethernet element socket AWG22 0 34 mm ZS7000 C010 B23 socket 4 mm for AMP8620 X01 ZS7000 C015 B23 pin 1 5 mm ZS7000 C016 B...

Page 99: ... x Color 5 Red 6 Yellow 7 Blue 8 Green 15 Orange 16 Gray 12 7 Protective caps B23 The protective caps protect flanges or couplings from dirt for exam ple 12 7 1Plastic IP67 12 7 1 You have the possibility to purchase the protective caps ZS7300 B001 made of plastic 12 7 2Metal IP67 12 7 2 You have the possibility to purchase the protective caps ZS7300 B002 made of metal ...

Page 100: ...Accessories 100 Version 1 1 AMP8000 and AMP8500 12 8 Assembly tool AF27 12 8 The ZB8802 0003 assembly tool is used for convenient locking of the bayonet lock of the B23 connectors ...

Page 101: ...ing oil Prevent oil from leaking Soak up any leaked oil with approved binding agents Mark the danger spot Leaking oil can cause slips and falls resulting in serious or fatal injury Impermissible removal of gear unit components These components may only be dismantled by Beckhoff Automa tion GmbH Co KG Contact Beckhoff Service for further information Removal of the components from the control cabine...

Page 102: ...separate these compo nents from the waste and are legally obliged to return used batteries and rechargeable batteries within the EU Observe the relevant pro visions outside the area of validity of the EU Directive 2006 66 EC Electronic components Products marked with a crossed out waste bin must not be disposed of with general waste Electronic components and equipment must be disposed of properly ...

Page 103: ...methods IEC EN 61800 5 1 Adjustable speed electrical power drive systems Part 5 1 Safety requirements Electrical thermal and energy IEC EN 61800 5 2 Adjustable speed electrical power drive systems Part 5 1 Safety requirements Functional RoHS EN IEC 63000 Technical documentation for the assessment of electrical and elec tronic products with respect to the restriction of hazardous sub stances ...

Page 104: ...4 2 1Electrical isolation The power section consisting of motor connection DC link connec tion and mains connection as well as the control unit are to be dou ble insulated against each other This guarantees secure shock pro tection on all terminals in the control unit even without further mea sures The air gaps and creepage distances conform to EN 50178 VDE 0160 ...

Page 105: ...of conformity and manufacturer s declara tions for all products on request Send your request to info beckhoff com 14 4 CCC conformity Export to Chinese Economic Area Beckhoff servo drives of the AMP804x and AMP805x series are not subject to the China Compulsory Certificate CCC The products are exempt from this certification and can be exported to the Chi nese economic area ...

Page 106: ...andards of the UL test laboratory and are permitted to bear the cULus logo on the name plate The test number is E195162 Suitable For Use On A Circuit Capable Of Delivering Not More Than 5000 rms Symmetrical Amperes 480 Volts Maximum When Pro tected by Class J Fuses rated 25 A maximum Integral solid state short circuit protection does not provide branch circuit protection Branch circuit protection ...

Page 107: ...nology 32 Feather key 34 Holding brake 34 Sealing air connection 35 Output elements Dismantling 81 Mounting 79 P Pictograms 10 Power derating 40 S Safety 13 16 De energized and voltage free condition 17 Discharge time of the capacitors 17 General safety instructions 16 Grounding 16 Hot surfaces 17 Intended use 36 Keep the environment clean 16 Moving or rotating components 17 Overheating 17 Protect...

Page 108: ......

Page 109: ...Beckhoff Automation GmbH Co KG Hülshorstweg 20 33415 Verl Germany Phone 49 5246 9630 info beckhoff com www beckhoff com More Information www beckhoff com amp8000 ...

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