Banner EZ-SCREEN SLS, Instruction Manual

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Contents
Chapter 1 About This Document
1.1 Important... Read This Before Proceeding! ............................................................................................................................................ 5
1.2 Use of Warnings and Cautions ............................................................................................................................................................... 5
1.3 EU/UK Declaration of Conformity (DoC) ................................................................................................................................................ 6
Chapter 2 Standards and Regulations
2.1 Applicable U.S. Standards...................................................................................................................................................................... 7
2.2 Applicable OSHA Regulations ............................................................................................................................................................... 8
2.3 International/European Standards.......................................................................................................................................................... 8
Chapter 3 Introduction
3.1 Features ................................................................................................................................................................................................. 9
3.2 Operating Features................................................................................................................................................................................. 9
3.3 System Description .............................................................................................................................................................................. 10
3.4 Appropriate Applications and Limitations .............................................................................................................................................. 11
3.4.1 Examples: Appropriate Applications .......................................................................................................................................... 12
3.4.2 Examples: Inappropriate Applications ........................................................................................................................................ 12
3.5 Control Reliability: Redundancy and Self-Checking ........................................................................................................................... 12
3.6 Specifications ...................................................................................................................................................................................... 12
3.6.1 General Specifications................................................................................................................................................................ 12
3.6.2 Emitter Specifications ................................................................................................................................................................ 13
3.6.3 Receiver Specifications ............................................................................................................................................................. 13
3.6.4 Dimensions ................................................................................................................................................................................. 14
3.6.5 End Cap Brackets ...................................................................................................................................................................... 15
3.6.6 Center Bracket .......................................................................................................................................................................... 15
Chapter 4 Components
4.1 System Components ........................................................................................................................................................................... 17
4.2 Standard Emitter and Receiver Models (Non-Cascadeable) with 14 mm Resolution ......................................................................... 18
4.3 Standard Emitter and Receiver Models (Non-Cascadeable) with 30 mm Resolution ......................................................................... 19
4.4 Documentation ..................................................................................................................................................................................... 19
Chapter 5 Installation Instructions
5.1 Installation and Alignment ................................................................................................................................................................... 21
5.2 Mechanical Installation Considerations ................................................................................................................................................ 21
5.2.1 Calculating the Safety Distance (Minimum Distance)................................................................................................................. 22
5.2.2 Reducing or Eliminating Pass-Through Hazards ....................................................................................................................... 25
5.2.3 Reset Switch Location ................................................................................................................................................................ 25
5.2.4 Supplemental Safeguarding ...................................................................................................................................................... 26
5.2.5 Emitter and Receiver Orientation ............................................................................................................................................... 27
5.2.6 Adjacent Reflective Surfaces ..................................................................................................................................................... 28
5.2.7 Use of Corner Mirrors ................................................................................................................................................................ 29
5.2.8 Installation of Multiple Systems ................................................................................................................................................. 30
5.3 Mounting the Emitter and Receiver ...................................................................................................................................................... 32
5.4 Sensor Mounting and Mechanical Alignment ....................................................................................................................................... 33
5.5 Mounting the Reset Switch................................................................................................................................................................... 34
5.6 Routing Cordsets.................................................................................................................................................................................. 34
5.7 Initial Electrical Connections ............................................................................................................................................................... 35
5.7.1 Emitter Wiring Options ............................................................................................................................................................... 35
5.8 Initial Checkout Procedure ................................................................................................................................................................... 35
5.8.1 Configuring the System for Initial Checkout .............................................................................................................................. 36
5.8.2 Initial Power-Up ......................................................................................................................................................................... 36
5.8.3 Optically Align the SLS Components .......................................................................................................................................... 37
5.8.4 Optical Alignment Procedure with Mirrors .................................................................................................................................. 38
5.8.5 Reduced Resolution/Floating Blanking ..................................................................................................................................... 39
5.8.6 Fixed Blanking ........................................................................................................................................................................... 39
5.8.7 Perform a Trip Test...................................................................................................................................................................... 40
5.9 Electrical Connections to the Guarded Machine ................................................................................................................................. 42
5.9.1 Output Signal Switching Device (OSSD) Output Connections ................................................................................................... 42
5.9.2 Final Switching Devices (FSD) Interfacing Connections ........................................................................................................... 43