Avery Weigh-Tronix ZM401 Service Manual Download Page 138

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138

ZM400 Series Indicators Service Manual

13.2 Stainless steel enclosure parts kits

Stainless steel enclosure parts

Item #

(page

137

)

Description

Qty.

AWT20-505480

STAND, ENCLOSURE ZM4xx

AWT05-508533

BRACKET, PC BOARD ZM4xx KIT

AWT20-505670

SHIELD, POWER SUPPLY-ZM4xx

AWT25-501098

POWER SPLY 100-240VAC 65W 24V

AWT25-501063

CABLE ASSY, ZMXXX POWER SUPPLY

AWT25-501064

POWER CORD KIT, ZMXXX NA

AWT25-501162

WIRE GND ZM PWR SUPPLY TO CHAS

AWT20-505668

GASKET, UNIVERSAL ZM400

AWT05-800086

KIT, BACK PLATE, ZM3XX/4XX

AWT25-501072

WIRE, GROUND ZMXXX SERIES

AWT05-506053 - Strain Relief Kit for Stanless steel enclosure

Item #

(page

137

)

Description

Qty.

O-RING PG 13.5 BUNA-N

O-RING 3/4" NPT BUNA-N

PG7 'O' RING SEAL:HUMMEL OR-07

STRAIN RELIEF,PWR CORD .11-.26

STRAIN RELIEF,PWR CORD .24-.47

NUT,LOCK STR RELIEF PG7 THR'D

NUT,LOCK STR RELIEF PG13.5 THR

STRAIN RELIEF,PWR CORD .39-.62

CORD,BLACK NEOPRENE - .25" DIA

CORD,BLACK NEOPRENE - .62" DIA

AWT05-506052 - SS Hardware kit

Item #

(page

137

)

Description

Qty.

PAD,NEOPRENE-1"DIA

KNOB, 4 LOBE-M6

NUT,M4 W/EXT LOCK WASHER

VENT,MEMBRANE GREY W/NUT

CABLE CLAMP

WASHER,RUBBER,BLUE

TIE,CABLE

Common Parts

Item #

(page

137

)

Description

Qty.

AWT25-501095

CABLE ASSY, POWER ALLOY ZMXXX

AWT25-501168

CABLE ASSY MAIN/DSPL INTFC ZM

AWT25-501234

Spacer, Card Engine ZM Series

AWT25-500934

PCB ASSY, CARD ENGINE MCF54450

AWT05-800082

MAIN PC BOARD KIT

AWT05-508532

DISPLAY ONLY, ZM4XX KIT

AWT05-508535

DISPLAY PCB KIT

AWT05-508528

OVERLAY, KEYPAD, ZM401 KIT

AWT55-508529

OVERLAY, KEYPAD, ZM405 KIT

AWT05-506054 - Kit, M4 ACORN NUT

NUT, ACORN-M4

100

AWT05-506301 - Kit Service Connectors for ZM Indicator

DESC

QTY

TERMINAL BLOCK,PLUG 2 PIN

TERMINAL BLOCK, 7 POS PLUG PHOENIX ONLY

TERMINAL BLOCK 6 POS PLUG 3.8

TERMINAL BLOCK 8 POS PLUG 3.5

AWT05-506055 - Universal Hardware Kit

(Parts appear in one or more ZM400 body styles)

Description

Qty.

LOSKID7/16"HEX,1/16"THK W/9672

SPACER,RD-3.2MMID X 3.0MM LG

SCREW, FHD MACH M3X.5X5MM LG

NUT,M3 W/EXT LOCK WASHER

SCREW/WASHER ASSY M3.0X0.5X8MM

SCREW, M3 x.5 6mm LG SEMS PHILIPS PAN HEAD

SCREW, M3x10mm LONG

STANDOFF,HEX M3X0.5X14mm M/F

SPACER, FOAM

AC4 NYL.BLK ARROW CLIP

SCREW,MACH P/HD M4X12MM SST

STANDOFF,HEX M3X0.5X14mm M/F

AWT05-507911: Knobs and Pads Kit

Description

Qty.

KNOB, 4 LOBE-M6

PAD, NEOPRENE-1”DIA

AWT05-508302: Enclosure Subassembly ZM401 SST

Description

Qty.

ENCLOSURE, WLEDMENT, ZM4XX

OVERLAY, KEYPAD-MODEL ZM401

AWT05-508303: Enclosure Subassembly ZM405 SST

Description

Qty.

ENCLOSURE, WLEDMENT, ZM4XX

OVERLAY, KEYPAD-MODEL ZM405

Summary of Contents for ZM401

Page 1: ...AWT35 501334 Issue AA ZM401 405 Weight Indicators Service Manual original instructions CONFIDENTIAL...

Page 2: ...two dimensional work and the making of a copy in two dimensions of a three dimensional work stored in any medium by electronic means or transmitted in any form or by any means including electronic me...

Page 3: ...cts 13 FCC and EMC declarations of compliance 13 Chapter 2 Introduction 14 Front panel 14 Front Display 16 Powering up the ZM400 17 Alphanumeric entry procedure ZM401 only 17 Using the alphanumeric ke...

Page 4: ...an Procedure 42 Linearity Procedure 42 Input procedure 43 Gravity Factor Procedure 44 Display 45 Calibration Unit 45 Print calibration report 45 Scale 46 Scale 1 2 47 Capacity 47 Division 47 Units 48...

Page 5: ...g the option card 96 2nd Scale Input 5VDC Excitation card 97 2nd Scale Input 10 VDC Excitation w STVS card 98 External I O Interface card 99 AC input 4 Inputs 120 240VAC card 100 DC input 4 inputs 4 3...

Page 6: ...anel mount enclosure parts lists 140 System block diagram 141 ZM umper and switch settings 142 ZM remote inputs and outputs Opto 22 module 143 STVS Severe Transient Voltage Suppressor installation 144...

Page 7: ...ZM400 Series Indicators Service Manual 7 Manual revision history Current Issue Date Created Details of Changes AA Sept 2015 New manual AB Sept 2015 Changed file name and title...

Page 8: ...8 ZM400 Series Indicators Service Manual...

Page 9: ...es appear in bold italic type and reflect the case of the displayed message 1 1 2 Special messages Examples of special messages you will see in this manual are defined below The heading words have spe...

Page 10: ...he strain relief entry point with wire lengths at a minimum On the aluminum and panel mount models the shield wires should be connected to the SHLD connection on the corresponding terminal block conne...

Page 11: ...the scale interface cable by wrapping the unshielded wires once around the ferrite as shown below Leave the Shield drain wire outside the ferrite and connect to the SHLD connection on the terminal blo...

Page 12: ...ion provided by the socket is suitable for the environment 1 3 Routine maintenance Always turn off the machine and isolate from the power supply before starting any routine maintenance to avoid the po...

Page 13: ...comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is...

Page 14: ...ireless 802 11g l Internal 120 VAC relay l 2nd Scale Input 5VDC Excitation l 2nd Scale Input 10 VDC Excitation l External I O Interface for existing GSE or 1310 I O cards l AC input 4 Inputs 120 240VA...

Page 15: ...try Press the F1 key to select application specific choices Aborts a numeric entry and acts as an ESCAPE key in the menu navigation Press and hold to view the password entry screen for menu access Pre...

Page 16: ...the active scale when more than one scale is enabled The SETUP key can be used to perform custom application functions It can also be used to view the password entry screen for menu access The TARGET...

Page 17: ...keys as described in Figure 2 2 to enter an alphanumeric value on the display For alphanumeric menu entries the graphics display will only show the last six characters entered Following is an example...

Page 18: ...ress SELECT The first character will then change to a negative sign Enter the rest of the digits normally To enter a decimal point or comma on a ZM405 use the decimal point key On a ZM401 when the fla...

Page 19: ...on in the index Moves right one position in the index Escape Edit mode and Abort all changes Long Key Press Deletes current character Inserts new character before this point Default character added is...

Page 20: ...n the menus are shown below Menu Navigation Keys Password Menu Level Accessed Menus 111 USER User About Audit 3570 DIAGNOSTICS Diag User About Audit 3088 ADMIN Setup Diag User About Audit 2580 CALIBRA...

Page 21: ...ue and move up a level or use F1 to escape and move up one level without accepting the choice or value From that point press the TARE key repeatedly until SAVE no is displayed This means Do not save c...

Page 22: ...s you are in the menu structure but not in any of the following screens Center flashing others off This means you are in a numeric entry screen or the Quick Code prompt screen See Quick Code parameter...

Page 23: ...rial App Enet Option Firm Boot Dload 4 1 4 2 4 3 4 4 4 5 4 6 4 7 Site ID Seal Time Date 3 1 3 2 3 3 3 4 Buttons Ports Inputs Display Scale Options Logs Outputs Cur Zero 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8...

Page 24: ...nd hold the F1 key Enter password 111 and press the ZERO key 4 1 User menu The User menu is shown in Figure 4 2 Figure 4 2 User menu Use this menu to set the time date site ID and to see the physical...

Page 25: ...24hr 24 hour military time 4 1 2 Date Use the dAtE item to set the year month and day and the style of the displayed date SEt Enter values for the date y x Year m x Month d x Day Use the tiME menu it...

Page 26: ...the jumper is installed the indicator is sealed This means the only the Diagnostic User About Audit and Supervisor menus can be accessed Other menus cannot be accessed the display will flash SEALEd Si...

Page 27: ...x 3 xx 4 xx 1 xx 2 xx 3 xx 4 xx 1 xx 2 xx 3 xx 4 xx Option BSQ Version Type Bus 1 Card 1 Scale 1 Scale 2 Version SW Part Cur Ser Cal Ser xxxx xxxxx X X X XX AWT30 XXXXX xxxx xxxxx xxxx xxxxx Reference...

Page 28: ...ayed in two parts Press RIGHT arrow key or LEFT arrow key to toggle the display between the first and second parts of the part number VErSion Use this to view the version of the firmware View Firmware...

Page 29: ...on View card version Bus 1 There is only 1 Bus in the ZM400 Card 1 There is only 1 Card in the ZM400 oPtion Use this to view the description and version of an installed option card Enet IP Gateway Sub...

Page 30: ...on page 21 To upload a configuration file the license number of the Configurator Ztools software must match one of the license numbers in the indicator Contact AWTX Technical Support for assistance D...

Page 31: ...ed below 4 3 1 Counter Audit Print Counter Config Calib Port 1 Port 2 USB Column Ticket Column Ticket Displays number of configurations Displays number of calibrations Counter Config Calib countEr Use...

Page 32: ...nt to a column or ticket printer Port 2 Under Port 2 choose to print to a column or ticket printer uSb Printing to USB requires that a USB flash drive is connected to the indicator host USB Printing t...

Page 33: ...as overloads or underloads The Diag menu is shown in Figure 5 2 Figure 5 2 Diag menu Each of the items in the Diag menu is explained below See page 24 See page 27 See page 31 See page 33 Diag User Abo...

Page 34: ...le 1 Scale 2 ScALE Select to view values for Scale 1 or Scale 2 if installed Use this to view a number representing the A to D counts The value is only for diagnostic purposes The value should increas...

Page 35: ...device is working correctly or not If no USB device is plugged in when you begin the test oPEn is briefly displayed then no uSb is briefly displayed then uSb Display Continuous display test ZERO exit...

Page 36: ...5 Press ZERO inPutS is displayed 5 1 7 Outputs 1 WithoutPutS is displayed press SELECT outPut1 is displayed 2 Press SELECT o 1 oFF is displayed Inputs Test configured inputs inPutS The input test is...

Page 37: ...hen finished press TARE outPutS is displayed 5 1 8 Options 5 1 9 Logs LogS These are logs of various functions You can print or clear them from memory Print Choose to print the log from Port 1 or Port...

Page 38: ...compression frequency tEnSion This stands for tension frequency The nominal value for the tension and compression frequency is 47 200 2000 kHz The tension and compression frequencies should each be as...

Page 39: ...the Setup menu there are various submenus available to configure specific sections of the scale operation The top level items in the Setup menu are shown in Figure 6 2 Figure 6 2 Setup menu password 3...

Page 40: ...ure ZM401 only on page 17 6 2 1 Scale 1 2 Select the scale to be calibrated Scale 1 or Scale 2 The Number of Scales on page 64 must be set to 2 to access Scale 2 settings Calib Zero Linear Input Gravi...

Page 41: ...the span procedure and the current product weight will now be correctly represented Due to factors that created the original inaccuracy it may be necessary to re zero the scale when the tank or vessel...

Page 42: ...s displayed This is the current weight on the scale Place the span weight on the scale and press ZERO buSy is briefly displayed and then c XXXX is displayed which should be the same as the span weight...

Page 43: ...a zero point using ADC counts mV Use this to enter a zero point using a mV V value SPan Accept the flashing displayed span weight XXXX or key in the span weight that corresponds with the span ADC or m...

Page 44: ...e then the indicator can calculate the gravity factor from these two values LAt This stands for latitude Key in the latitude for the installation site The valid range is 0 to 90 A positive value works...

Page 45: ...scale View live weight F1 to stop diSPLAY Use this item to view live scale weight while in the calibration menu Display 1000g Cal Unit LB CAL unit Use this item to set the unit of measure of the weigh...

Page 46: ...Scale Capacty Dvision Units Stable AZT Filter Ranges Type Mode 0 rnge O cap G zero Basis Percent Div O Load U Load Avg Const T hold Div Time Unit Ratio1 String1 Custom Cust 1 Cust 4 Unit 1 Unit 2 Unit...

Page 47: ...5 10 20 50 100 200 and 500 The default value is 1 The capacity that you enter should never exceed the rated capacity of the scale that is connected Scale 1 Scale 2 ScALE 1 2 Select the scale to setup...

Page 48: ...ith the rest of the unit menu item You can ignore all the 10x steps if you do not want to create a custom unit of measure cuSt 1 4 You can set up one to four custom units The process to set up a custo...

Page 49: ...is process is repeated until weight is inside the center of zero region diV Set the AZT window size to define stability 3 divisions is the default value Set diV to 0 to disable AZT timE Set the time w...

Page 50: ...t set your indicator to this value until told to in step 7 2 Setting AVg to higher values increases the filtering effect To do this Set t hoLd to 0 0 conSt to 0 and AVg to 10 Check the stability of th...

Page 51: ...for t hoLd conSt and AVg has been set enter the t hoLd value established in step 1 If this value is too small your scale will act as if the filtering is off or not working Increase the t hoLd value un...

Page 52: ...sing weight values between 0 and CAP 1 will use DiV 1 as the division size and values above CAP 1 will use the division size entered in Division on page 47 CAP 2 CAP 2 is used for triple ranging opera...

Page 53: ...ind This option appears in two different forms depending on which Mode you pick If you pick diSAbLE or onboArd in the Mode menu the bind menu does not appear If you choose oPtion this selection requir...

Page 54: ...Min NTotPls NTotMin CTotPls CTotMin Gr Avg Nt Avg Off On Off On Off On Off On Off On Off On Off On Off On Off On Ct Avg Nt Min Nt Max FFall 1 Fvt Gr1 Fvt Nt 1 FFall 2 Fvt Gr2 Fvt Nt2 Pcwt IK Off On Of...

Page 55: ...l unit lb kg kg kg kg kg Cal wt 5000 2500 2500 2500 2500 2500 Zero Range 100 2 2 2 2 2 Over Basis Percent Division Percent Division Division Division Disp Update Rate 10 20 10 20 10 10 Separator decim...

Page 56: ...actional numbers uPdAte This configures the number of display refreshes per second Choices are 1 2 5 10 and 20 m dASh If enabled the display will show dashes during motion Site USA GB CAN EU CHINA IND...

Page 57: ...alues d VALS This stands for the displayable active values In normal weighing mode press SELECT to scroll through all enabled values Activate the ones in the following list that you want the ability t...

Page 58: ...g applications gtotMin Activate this to see the gross total current gross value ntotPLS Activate this to see the net total current net value ntotMin Activate this to see the net total current net valu...

Page 59: ...s value 2 This represents a predicted gross weight calculated by multiplying the current rate by the free fall time and adding the result to the current gross weight Future Gross Rate X Free Fall Gros...

Page 60: ...the default value tArEcl This stands for automatic tare clear Enable this to automatically clear a tare after a weighment when the weight falls into the gross zero band oFF is the default value 6 4 7...

Page 61: ...ibi memory or tally roll These will be transmitted via configured communications ports These reports can be used to confirm a weighment if it is ever in dispute Only records that are qualified as a LE...

Page 62: ...process Choose no to not do an update no is the default If you choose no no update occurs and MAnuAL is displayed If you choose YES the indicator will update and reboot Auto Choices under this are on...

Page 63: ...ays a message in three one second displays Z LocK PrESS ZEro The operator must press ZERO to unlock the indicator EnAbLE oFF or on oFF is the default timE Use this to set the time value in minutes for...

Page 64: ...menus 6 4 14 Number of Scales nuM ScL Use this to key in the number of scales attached to the scale To access settings for Scale 2 and to use the SCALE key this must be to 2 Default is 1 This complet...

Page 65: ...e Endian Trade In Out Enet IP M TCP Little Big Off On In Out 1 Type Value Sint8 Uint8 Sint16 Uint16 Sint32 Uint32 In Out 16 Net 1 Enq 2 E net 5 IP Addr Gateway Subnet 1 xx 2 xx 3 xx 4 xx 1 xx 2 xx 3 x...

Page 66: ...s for hardware flow control If wired a device can stop the indicator and restart it for transmitting Example is the CTS signal on a PC serial port or print busy output on a Line or Lister printer SoFt...

Page 67: ...ts Key in each octet and press ZERO to accept it E net DHCP On Off Conn No E net 1 E net 5 IP Addr Gateway Subnet 1 xx 2 xx 3 xx 4 xx 1 xx 2 xx 3 xx 4 xx 1 xx 2 xx 3 xx 4 xx Port 1 Type 1 Host 1 Off C...

Page 68: ...five devices to access or control information to from the indicator Referred to as E nEt 1 through E nEt 5 in Protocol menu E nEt 1 5 Choose the Ethernet port to set up Port x Key any port number fro...

Page 69: ...f the Ethernet port connection is to a PLC the tyPE setting must be set to oFF If tyPE is set to oFF it disables the selected port from communication to a server or client on the network The cLiEnt se...

Page 70: ...PLC network A binding of Enet x 1 through 5 is required The attributes are established using the PLC menu described later in this manual See PLC Configuration information on page 87 FtP Choose this t...

Page 71: ...format 1 is the default inhib This is motion inhibit Choose on to enable or oFF to disable If enabled data transmission or file creation will be inhibited until there is no motion on the scale or unti...

Page 72: ...iP or M tcP Choose EnEt iP to enable Ethernet IP Choose M tcP to enable Modbus TCP EndiAn Choices for this item are big or LittLE Default is LittLE Create Print Formats P F Edit PrnFt1 PrnFt40 If con...

Page 73: ...ice Repeat the process for any other inbound memory registers you want to configure out This stands for outbound data configuration This menu item is exactly like the in menu item except it is for out...

Page 74: ...to configure how and where files are saved The PrintEr menu is used when the indicator is interfaced with one of the printers listed in the brAnd submenu This is necessary to ensure all the appropria...

Page 75: ...the number that can be stored but with a typical print format the indicator should be capable of storing several thousand transactions The saved transactions will transfer immediately when the USB fl...

Page 76: ...cards l 5VDC Excitation Analog Scale Input card l 10VDC Excitation Analog Scale Input card The Ext io menu item is for the following I O interface card l External I O Interface card l AC Input 4 rela...

Page 77: ...g of oPtion If Analog card is installed Config LoW Set the displayed value for the lowest analog output Hi Set the displayed value for the maximum analog output cALib ZEro Set the analog output zero p...

Page 78: ...or WPA2 is selected use the alphanumeric entry methods described in 2 3 and 2 4 to enter a WPA security password The 802 11 wireless option requires the same setup as an Ethernet port and a Bind setti...

Page 79: ...yed weight LF M CR The indicator returns the current scale s Tare weight Standard response tare weight LF C CR The indicator sets the current scale s Tare weight to zero Standard response gross weight...

Page 80: ...f Future use space always a space 7 1 3 Unrecognized Command Response LF CR 7 1 4 About Command Response The A and B commands are used together to get all of the scale about data The A command will al...

Page 81: ...y S 3rd response xxx CAP yyyyy uuu ccc n d where uuu unit of measure ccc capacity of the range lower range capacity of the scale is multi interval is disabled n least significant count by digit for th...

Page 82: ...the PRINT key on the front panel No response LF XK CR This will return a list of up to the last twenty keys pressed The buffer is cleared after this command LF xk Y CR where Y is T for TARE key S for...

Page 83: ...the Set Zero operation fails then the scale responds with the s field 0 LF XS wwww CR This will initiate a Cal Span command where wwww is the weight used to calibrate with The scale responds with a s...

Page 84: ...same function as pressing the SELECT key T TARE command Performs same function as pressing the TARE key U UNITS command Performs same function as pressing the UNITS key Z ZERO command Performs same fu...

Page 85: ...tus For x100 resolution set the associated PROT ATTR ENQ menu value to 100 For all other values the H command will return x10 resolution U Cr Units request Changes unit of measure and then returns dec...

Page 86: ...aster indicator that control the Remote display annunciators G Gross Change to Gross weight mode N Net Change to Net weight mode T Tare Change to Tare weight mode l lb Change to lb k kg Chage to kg O...

Page 87: ...k IP address settings in IP ADDR set DHCP OFF PLC s are not DHCP reliant and CONN E NET x TYPE x OFF PLC s do not use Client Server topology In PLC menu configure the settings as required for the conn...

Page 88: ...Communication port protocols Note each register holds 2 bytes or 1 word If a 4 byte or 2 word data type is used 2 registers are required for each item This makes the starting register number for each...

Page 89: ...configured for Out Configuration at the indicator Output 112 Refer to the number of items configured for In Configuration at the indicator Configuration 128 0 PLC Instance Supported services for this...

Page 90: ...on card on page 97 l 2nd Scale Input 10 VDC Excitation w STVS card on page 98 l External I O Interface card on page 99 l AC input 4 Inputs 120 240VAC card on page 100 l DC input 4 inputs 4 30VDC card...

Page 91: ...rs and when you enter the Setup menus so plan accordingly TB5 Pin Function 1 V out 2 Common GND 3 I out Analog Output Chart Types of Output Jumper 4 to 20MA 0 to 20MA 0 to 24MA 0 to 5V 0 to 10V 5V 10V...

Page 92: ...cted devices See Options on page 76 for information on configuring the indicator and this card Figure 8 3 Current Loop RS485 RS422 card Pin Jumper 1 2 3 4 5 6 7 8 9 10 Function GND isolated XMTA XMTB...

Page 93: ...ce option card S1 switch settings must all be OFF to operate Driver required when connected to a PC Download driver from the password protected portion of www wtxweb com After installing the driver wh...

Page 94: ...Figure 8 5 shows the Wireless Ethernet communication 802 11g card This provides wireless Ethernet connectivity via the 802 11g protocol Figure 8 5 802 11g wireless communication option card Figure 8 6...

Page 95: ...tage 400V peak Maximum off state leakage current 1mA rms Maximum power dissipation 1 6 W Load power factor for guaranteed turn on 0 25 If the device to be controlled does not fall within these standar...

Page 96: ...the four locations noted by the arrows Figure 8 8 AC Relay option card on main board 2 Attach 22AWG min wires between the Option card TB1 pin 5 OUT1 and the Main Board TB2 pin 5 OUT1 SP1 Option card T...

Page 97: ...nnect a second analog scale with 5VDC excitation Figure 8 9 5VDC Excitation Analog Scale Input option card SENSE Excitation Jumpers l 4 wire loadcells requre jumpers to be ON the pins l 6 wire loadcel...

Page 98: ...e 8 10 10VDC Excitation Analog Scale Input option card SENSE Excitation Jumpers l 4 wire loadcells requre jumpers to be ON the pins l 6 wire loadcellss require jumpers to be OFF the pins TB1 Pin Funct...

Page 99: ...e SSCU8 board AWT05 508726 or the 16 Position I O board AWT05 508727 The use of Ztools is required to configure the External I O option card P3 is for connecting a ribbon cable to an external 16 posit...

Page 100: ...nput card The use of Ztools is required to configure the AC Input option card CAUTION For safety reasons the AC Input option card can only be used in the primary earthed stainless steel enclosure TB1...

Page 101: ...uts 4 30VDC card This card allows the connection of up to four 4 30VDC inputs The use of Ztools is required to configure the DC Input option card TB1 Pin Function 1 IN1 2 IN1 3 IN2 4 IN2 5 IN3 6 IN3 7...

Page 102: ...rms Minium output current 5mA rms Maximum off state voltage 500V peak Maximum off state leakage current 1mA rms Maximum power dissipation 1 6 W Load power factor for guaranteed turn on 0 25 If the de...

Page 103: ...60VDC output solid state relays Each output is rated for up to 2 Amps with internal fuses Figure 8 13 Wiring example The use of Ztools is required to configure the DC Output option card TB1 Pin Funct...

Page 104: ...AY_SEPARATOR 0 ENUM DISPLAY_UPDATE_RATE 10 INTEGER SITE_ID SiteId STRING CALIBRATION_PASSWORD 2580 INTEGER COM1_BAUD_RATE 9600 INTEGER COM1_DATA_BITS 8 INTEGER COM1_PARITY 0 ENUM COM1_STOP_BITS 0 ENUM...

Page 105: ...08 17 PROTOCOL_1_TYPE 1 0 2012 03 20 10 00 27 PROTOCOL_2_FORMAT_1 1 40 2012 03 20 09 14 45 SCALE_1_UNIT4 0 5 2012 03 20 09 10 35 SCALE_1_UNIT3 0 2 2012 03 20 09 10 30 SCALE_1_UNIT2 0 2 2012 03 20 09 1...

Page 106: ...on page 117 for a list of the optional parameter tables The ZM series indicator also supports the UTF 8 Unicode character set which is used for numerical HTML Coding values and to support many foreig...

Page 107: ...nce we want to add a header to the beginning of the printout we will want to insert in front of string index number 1 If you wanted to add characters or tokens in a different area of the printout then...

Page 108: ...splay shown below appears then release the SELECT key 2 To start the entry of the company name press the PRINT key to scroll backwards until string index number 1 is again displayed as shown below 3 P...

Page 109: ...settings for print format number 1 1 From P F Edit press SELECT PrnFt1 is displayed 2 Press SELECT The first character in the print format will be displayed Do not forget step 8 or the changes will no...

Page 110: ...display shows 5 This is the start of the Net weight output SP character 32 see current index position 37 6 Press the ZERO key when finished with the edit process to accept these changes and return to...

Page 111: ...an optional parameter When is selected a is automatically added to the string for your benefit A Application variable For Macros the application number is tied to the variable number In a LUA program...

Page 112: ...n the next character location The value of the number in this next location identifies what function of the token is being used Decimal 1 49 is the actual Gross weight value Decimal 2 50 is the token...

Page 113: ...racter sequence would look like this t501 indicates the start of an optional parameter 68 D for decimal point parameter 50 2 for hide decimal point t502 indicates the end of the optional parameter GRO...

Page 114: ...indicates the end of the optional parameter For more examples of editing formats consult Print tokens parameters and default print formats on page 117 GROSS lb GROSS lb GROSS lb GROSS lb GROSS lb GRO...

Page 115: ...acter not found 4 Token Delimiter is missing 5 Print token invalid range 6 Application variable invalid range 7 Aspect data invalid codepoint is NOT 1 2 or 3 8 Invalid UTF8 string 9 Left parameter bra...

Page 116: ...116 ZM400 Series Indicators Service Manual 10 Print formatting...

Page 117: ...e W width syntax you can control the number of characters used For example GWT 2 prints Gross and if you use the width syntax like this GWT 2 W1 it would print only G because you limited the value to...

Page 118: ...ssHiRes Multiplier m 0 None or 1 default 1 Multiply 10 2 Multiply 100 3 Multiply 1000 36 NWTHR High Resolution Net Weight NetHiRes 37 INMOWT Active Displayed In Motion Weight Value In Motion Weight 39...

Page 119: ...ight Net Maximum 59 NMIN Net Minimum Weight Net Minimum 60 FF1 Free Fall Time 1 Free Fall Time 1 61 FF2 Free Fall Time 2 Free Fall Time 2 62 FGWT1 Future Gross Weight 1 Future Gross 1 63 FGWT2 Future...

Page 120: ...te Date DATE Format F 0 As Configured default 1 MM DD YY 2 MM DD YYYY 3 DD MM YY 4 DD MM YYYY 5 YY MM DD 6 YYYY MM DD 7 DD YY MM 8 DD YYYY MM 9 YY DD MM 10 YYYY DD MM 11 WW YY 12 WW YYYY 13 YY WW 14 Y...

Page 121: ...Mode Applies to tokens 304 and 305 only M 1 Stop default 2 Start 305 B2A Binary to ASCII Bin2Asc 313 DIS Status Byte See Additional token tables on page 124 Status Binary Output B 1 Truncate to 1 Byt...

Page 122: ...YTE12 Returns NCI Status Bytes 1 2 only See Additional token tables on page 124 NCI Status Bytes 12 33 NCIBYTE23 Returns NCI Status Bytes 2 3 only See Additional token tables on page 124 NCI Status By...

Page 123: ...Net Polarity sSPCNPol 27 SAPOL Sets values for Active Value Polarity sSPCAPol 500 NULL Null NULL Undefined 501 SOP Start Optional Parameters SOP 502 EOP End Optional Parameters EOP 600 TEXT Print Dat...

Page 124: ...mple Stable and valid gross weight in lb unit of measure would return 822 The WSTAT and TSAT token default length is 6 characters Bit Byte 1 Byte 2 Byte 3 1 1 Scale in motion 0 Stable 1 Underloaded 0...

Page 125: ...Zero Balance X X X X X X X X X X 0 Scale is NOT at Center of Zero Zero Balanced 1 Scale is at Center of Zero Zero Balanced 9 X X X X Active Unit of Measure X X X X X X X X X X 0 lb 1 kg 2 oz 3 g 4 lb...

Page 126: ...s ON Bit 6 Output 2 and 3 is ON Bit 7 Output 1 2 and 3 is ON 900 X X Remote PB Zero Key X X X X X X X X X X These value are configuration dependent The following commands will change their value or fu...

Page 127: ...245 0246 0247 0248 0249 0250 0251 0252 0253 0254 0255 Code Cont Print Hex Char Char Code Cont Print Hex Char Char Code Cont Print Hex Char Char Code Cont Print Char Char Code Cont Print Char Char Code...

Page 128: ...10 Line Feed New Line LF 11 Veriticle Tab VT 12 Form Feed New Page FF 13 Carriage Return CR 14 Shift Out SO 15 Shift In SI 16 Data Link Escape DLE 17 Device Control 1 DC1 18 Device Control 2 DC2 19 De...

Page 129: ...1 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 SP SP SP N e t SP T NWT 1 SP T UNIT 1 CR LF 32 32 32 78 101 116 32 t3 49 32 t9 49 13 10 END 5 Active value and Displayed Weight T ACT 2 W1 T...

Page 130: ...130 ZM400 Series Indicators Service Manual...

Page 131: ...t Test configured inputs Toggles selected output on and off Test installed options Loopback test Performs write read test Loopback test Menu Navigation Keys Press SELECT to move down in a menu Press T...

Page 132: ...xx 2 xx 3 xx 4 xx 1 xx 2 xx 3 xx 4 xx 1 xx 2 xx 3 xx 4 xx Option BSQ Version Type Bus 1 Card 1 Scale 1 Scale 2 Version SW Part Cur Ser Cal Ser xxxx xxxxx X X X XX AWT30 XXXXX xxxx xxxxx xxxx xxxxx Ab...

Page 133: ...to move left in a menu Press UNITS to move right in a menu Press ZERO to accept a value or choice and move up in the menu Press F1 to escape and move up in the menu See Calibration Procedure on page...

Page 134: ...st 1 Scale 1 Scale 2 CAP 1 CAP 2 Div 1 Div 2 Type M range M intrvl 2 3 Range 0 000001 500 0 000001 500 Option Protcl Disable Onbrd Bind Bus Card Bus X Card X Bind Prot 1 Prot 10 Div Time Scale Menu Ke...

Page 135: ...Off On Off On Off On Off On Off On Off On Off On Per Ac Lst Smp Off On Off On Pushbt Enter Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Off On Print Port 1 Port 2 USB A...

Page 136: ...net 5 IP Addr Gateway Subnet 1 xx 2 xx 3 xx 4 xx 1 xx 2 xx 3 xx 4 xx 1 xx 2 xx 3 xx 4 xx Port 1 Type 1 Host 1 Off Client Server 1 xx 2 xx 3 xx 4 xx Reports BSQ Serial Port1 Intprt Port 1 Port 2 Enet 1...

Page 137: ...66 4 lb in 7 5 N m 33 2 lb in 3 75 N m 33 2 lb in 3 75 N m 22 1 lb in 2 5 N m Lock Nut 44 2 lb in 5 N m 22 1 lb in 2 5 N m 22 1 lb in 2 5 N m 14 4 lb in 1 62 N m Top View of Indicator Showing Ribbon C...

Page 138: ...Item page 137 PN Description Qty AWT25 501095 CABLE ASSY POWER ALLOY ZMXXX 1 8 AWT25 501168 CABLE ASSY MAIN DSPL INTFC ZM 1 AWT25 501234 Spacer Card Engine ZM Series 1 21 AWT25 500934 PCB ASSY CARD EN...

Page 139: ...R ALLOY ZMXXX 1 4 PLATE COVER PCB PANEL MOUNT 1 5 SCREW SEMS M3 0 X 0 5 X 8mm 15 6 LABEL BLANK 1 7 COVER REAR PANEL MOUNT 1 8 STANDOFF HEX M3 x 0 5mm x 14mm M F SST 4 9 BRACKET PC BOARD PM w STANDOFFS...

Page 140: ...34 SPACER CARD ENGINE ZM SERIES 1 AWT05 800082 PCB ASSY CARD ENGINE MCF54450 KIT 1 AWT05 508305 Enclosure Subassembly ZM405 PANEL MOUNT Description Qty BACKER PLATE COVER WELD ZM4XX 1 OVERLAY KEYPAD M...

Page 141: ...C 65W 24VDC Option Module P4 Scale Interface Description EXC EXC SEN TB1 2 3 4 5 6 7 SEN SIG SIG SHIELD 1 Input Output Description GND Input 1 Input 2 TB2 2 3 4 5 6 7 Input 3 Digital Out 1 Digital Out...

Page 142: ...mpered position 4 wire loadcells require jumper 6 wire loadcells do not require jumper ZM4xx Main PC board Flow control jumper Jumper shown in position 2 default for 2 comm ports Position 1 Hardware f...

Page 143: ...1 AMP NOTE EXTERNAL INPUT CONNECTIONS ARE 5VDC TTL LOGIC LEVEL INTERNALLY LIMITED TO 14mA INPUTS WORK WITH EITHER A DRY CONTACT SWITCH SW1 SW2 OR A 0 TO 5VDC DIGITAL INPUT DI3 NOTE CUTOFFS TRIPS ARE...

Page 144: ...ount the STVS module to the studs as shown in the photos below Use the supplied screws The module should be turned horizontally on the back plate with the IN marked connector positioned away from the...

Page 145: ...ZM400 Series Indicators Service Manual 145 13 9 Outline dimensions stainless steel ZM4xx Stainless Steel...

Page 146: ...146 ZM400 Series Indicators Service Manual 13 10 Outline dimensions panel mount ZM4xx Panel Mount...

Page 147: ...ED INSIDE VIEW ASSEMBLY TENSION PLATE ZM SERIES PANEL MOUNT ENCLOSURE TENSION BLOCK TORQUE VALUE FOR THE TENSION BLOCKS 4 5 IN LBS INSIDE VIEW ASSEMBLY EXISTING ENCLOSURE DOOR CUTOUT DIMENSIONS 6 00 1...

Page 148: ...below Battery Connections White wire to side of TB4 Black wire to side of TB4 On Off button Open Close Dimensions 9 in 22 86 cm L 5 25 in 13 33 cm W 2 75 in 6 98 cm H 0 20A ZM Power ZM Output 3 RLY E...

Page 149: ...cohol l A large wooden dowel or wooden kitchen rolling pin 13 13 2 Process to remove and replace the keypad overlay 1 Open the enclosure and remove all electronic P C boards including the display boar...

Page 150: ...150 ZM400 Series Indicators Service Manual...

Page 151: ...T Extended SMA Commands 82 B Bootloader 27 Button test 35 C Cable grounding 10 Calibration Alternate zero procedures Input Calibration Procedure 43 linearity 42 span 42 zero 41 Calibration menu struct...

Page 152: ...21 Menu annunciators 18 Menu level 20 Menu navigation keys 20 Menu passwords 20 Modbus TCP 87 N NCI commands 85 NCI Status Byte 124 Network tokens 125 O Option installation analog output module 91 Opt...

Page 153: ...tructure 134 Seal 26 Sense jumpers 142 Setup menu 39 Setup menu password 39 Site ID 26 SMA Protocol 79 Level 1 and 2 Commands 79 Span calibration 42 Stability 49 Stainless steel outline dimensions 145...

Page 154: ...154 ZM400 Series Indicators Service Manual WSTAT token 124 Z Zero calibration 41 ZM305 main PC board 142...

Page 155: ......

Page 156: ...A Tel 507 238 4461 Fax 507 238 4195 Email usinfo awtxglobal com www averyweigh tronix com Avery Weigh Tronix UK Foundry Lane Smethwick West Midlands England B66 2LP Tel 44 0 8453 66 77 88 Fax 44 0 121...

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