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7

Assembly Instruction
FV1 / FV3 / FV4

s

afety

 

instruCtions

01

w

arning

w

arning

Crush and shear points

To avoid injuries, 

crushing and shear points

 between

casement and frame must be secured 

against entrapment 

up to an installation height of 2,5 meters above the 
fl oor 

with appropriate measures. This can be achieved e.g. 

by using contact-based or contactless protective devices 
against entrapment, which stop the motion through con-
tact or through interruption by a person. At a force higher 
than 150 N at the main closing edge the motion must stop
within 20 mm. A warning symbol at the opening element 
must indicate this clearly. 

Unintentional or independent opening or falling

Casements are to be hinged or secured such way that in 
case one of the mounting elements fails it will not crash / 
slam down or move in an uncontrolled manner by e.g. using 
double suspensions, safety scissors, casement stays.
Tilting windows shall be equipped with safety scissors or 
similar devices to avoid damages and risks of injury for
persons through improper installation and operation. The 
safety scissors must be adjusted to the opening stroke of 
the drive (see technical data) to avoid blocking. The opening 
width of the safety scissors must be bigger than the drive 
stroke.

Routing cables and electrical connection 

Routing or installing of electrical cables and connections
may be performed only by specialist companies. Never
operate drives, control units, operating elements and
sensors at operating voltages and connections contrary
to the specifi cations of the manufacturer.
All relevant national instructions shall be observed for 
the installation.

The types of cable, cable lengths and cross-sections shall 
be selected in accordance with the manufacturer’s technical 
data. If necessary, the cable types shall be coordinated with 
the competent local authorities and energy supply com-
panies. Low-voltage lines (24 V DC) shall be routed
separate from the high-voltage lines. Flexible cables may 
not be fl ush-mounted. Freely suspended cables shall be 
equipped with strain reliefs.

Clamping points shall be checked for tightness of threa-
ded connections and cable ends. Access to junction boxes,
clamping points and external drive control boxes shall be 
ensured for maintenance work. 

Damaged mains supply lines of drives 
with plug connectors may only be re-
placed by the manufacturer or qualifi ed 
service / maintenance personnel!
Power cables which are fi xed to the drive 
casing cannot be replaced. If the cable is 
damaged the device must be scrapped!

The movable casement must be secured 
against unintentional or independent 
opening as well as falling down.

All-pole disconnecting devices shall be instal-
led in the permanent electrical installation or 
external Control Unit for the drive. 
The mains supply lines 230 V / 400 V AC shall 
be protected separately!

24V DC drives may only be connected to
power supply sources that comply with SELV 
specifi cations.

Cables must be laid such way that they can-
not be sheared off, twisted or bent during
operation. Drive cables laid inside window 
profi les must be protected by insulating
tubes with a suffi cient temperature resistance. 
Through holes shall be equipped with cable 
sleeves!

safety scissors 

In the case of tandem / multiple opera-
tion of drives connected in series, the 
cross-section of the connection cable 
must be checked autonomously, depen-
ding on the total current consumption of 
the drive system.

n

ote

Summary of Contents for FV1

Page 1: ...according to Machinery Directive 2006 42 EC annex VI FV1 FV3 FV4 Locking drive for windows Assembly and Commissioning Instructions...

Page 2: ...outs Application examples for locking drive FV Installation step 6 Drill holes according to mounting variants Installation step 7 Remove the end caps from the locking drive Installation step 8 Assembl...

Page 3: ...lt in irreversible injuries or death Failure to comply with the warning notes can re sult in minor or moderate reversible injuries Failure to comply with the warning notes can lead to damage to proper...

Page 4: ...cation as NRWG natural smoke and heat exhaust ventilator s for ventilation without dual purpose for ventilation in accordance with EN12101 2 The need for a risk assessment at the installation site due...

Page 5: ...rding to EN12101 2 with dual purpose for ventilation 1 Z 109 Natural ventilation Installation height of drive and lower edge of casement 2 5 m above floor ZAA 20 2 Opening at HSK 200 mm and Speed at H...

Page 6: ...ite The connection assignment the electrical supply data see product lable and performance limits see technical data as well as the mounting and installation instructions of the drive must be strictly...

Page 7: ...r the installation The types of cable cable lengths and cross sections shall be selected in accordance with the manufacturer s technical data If necessary the cable types shall be coordinated with the...

Page 8: ...d or when a window which has been opened by a smoke and heat exhaust system is clo sing The operating element of hold to run switches must be installed within di rect view from the window but apart fr...

Page 9: ...ontrol for drives S3 S12 Star wiring Current of the drives does not run over FV4 Sequence control via communication wire TECHNICAL DATA UN Rated voltage 24V DC 19 V 28 V IN Rated current 0 6 A I0 Quie...

Page 10: ...105 FV4 L 1x 1 515130 Double right hand 1200 FV1 R 2x E6 C 0 1 515111 FV3 R 2x 1 515110 FV4 R 2x 1 515131 Double right hand 2000 FV1 R 2x E6 C 0 1 515113 FV3 R 2x 1 515112 FV4 R 2x 1 515132 Triple rig...

Page 11: ...ee profile lengths are effective distances between two locking points Corner and edge distances shall be cal culated as straight lines Only the worst case with secured values and application ranges mu...

Page 12: ...ight must be in balance The test procedure of drives may only be performed on a non slip and secured mat or a test fixture During the test run the test element must not be interfered with The test my...

Page 13: ...parts and constructed to a complete machine at the window without impairing the safety and health of persons 1 The design of the drive must fulfill the requirements 2 The fastening accessories casemen...

Page 14: ...ring start up of locking drives FV3 the 24V control voltage may be switched on only with opened casement unhinged opening drive Unhinge the opening drive Switch off the control voltage from the openin...

Page 15: ...opening Casement assembly Bottom hung inward opening Casement assembly View on aluminium window View on aluminium window min 50 10 7 12 52 16 24 5 5 5 35 B22 B18 B20 FV RA FL 13 min 38 23 10 16 0 10...

Page 16: ...hung inward opening Horizontal vertical pivot Window versions Bottom hung inward opening Top hung inward opening Side hung inward opening Horizontal vertical pivot 05 28 281 281 584 1146 5 5 x4 1200...

Page 17: ...rd opening Side hung inward opening Horizontal vertical pivot Hole layouts for locking drive FV 05 See Installation step 8a See Installation step 8a 28 281 281 692 973 5 5 x6 2000 16 32 10 min 3 min 1...

Page 18: ...outward opening Horizontal vertical pivot Window versions Bottom hung outward opening Top hung outward opening Side hung outward opening Horizontal vertical pivot 05 5 5 x5 56 14 18 15 5 24 5 5 5 11...

Page 19: ...ontal vertical pivot Window versions Bottom hung outward opening Top hung outward opening Side hung outward opening Horizontal vertical pivot 5 5 x5 15 5 min 10 24 5 1384 56 14 18 5 5 11 x3 2000 27 47...

Page 20: ...ording to mounting variants 1 2 3 4 5 Installation step 6 Installation step 7 Drill holes according to mounting variants L O C T I T E 1 2 3 4 5 FL RA Determine fastenings Produce drill holes with app...

Page 21: ...re parallel to casement edge Assembly FV1 FV3 FV4 Installation step 8a FV1 FV3 FV4 Frame assembly inward opening windows Connect the connecting cable AK to terminal strip see chapter Connecting cable...

Page 22: ...re they are parallel to casement edge Adapter plate B22 for relocation of the mounting holes of the locking bracket B18 outside the glasing bead of outward opening windows Is not included in the scope...

Page 23: ...er Connecting cable and DIP switch Check the locking position on DIP switch Observe the locking direction of the locking fitting see chapter Connecting cable and DIP switch Fit end caps with screws Re...

Page 24: ...lectronic overload disconnection 1 2 3 4 5 1 2 3 4 5 FV3 FV4 AK AK LED LED AK from opening drive 1 2 3 4 5 FV3 1 Anschlusskabel und DIP Schalter Installation step 9 Connecting cable and DIP switch The...

Page 25: ...Installing the M COM see separate Installation Instructions for M COM and make the electrical connection in accordance with chapter Electric connection Installation step 12 Hinge opening drive on case...

Page 26: ...r closing procedure the cable will not be damaged by shearing off kinking crushing Protect cable feedthrough in profile e g by using cable bushings cable transitions RA RA FL BD protective cable hose...

Page 27: ...chronized multi drive operation WH is used for commu nication in systems with synchronized multi drive operation Version Z contact max 24 V 500 mA min 10mA In drives KS4 standard CLOSE optional OPEN B...

Page 28: ...rol from control unit Line end module for SHEVS applications line monitoring Opening drive only solo operation 24V DC max 0 8 A SHEVS applications require a line monitoring line end module to be conne...

Page 29: ...and two locking drives Configuration is done by M COM Individual configuration FV4 Multi drive operation with M COM and locking drive series connection 235 235 235 drive drive drive locking drive A ma...

Page 30: ...B cable connection cable http www aumueller gmbh de Downloads Features Equipment Power supply 24V DC is not included in the scope of delivery Any extended settings require a software licence Any recon...

Page 31: ...Directive Separate documents for performing a risk assessment can be downloaded from the homepage of Firm aum ller aumatIc GmbH www aumueller gmbh de saFety check and test run Formula to calculate the...

Page 32: ...milarly qualified per son to avoid endangerment It is recommended to conclude a maintenance contract A sample main tenance contract can be downloaded from the homepage of Firm Aum ller Aumatic GmbH ww...

Page 33: ...l use The warranty period for delivered material is twelve months Warranty and liability claims for personal injuries or material damages are excluded if caused by one or more of the following No prop...

Page 34: ...34 Assembly Instruction FV1 FV3 FV4 08...

Page 35: ...eral Terms and Conditions of aum ller automatIc GmbH apply to all offers supplies and services The publication of these assembly and commissioning instructions supersedes all previous editions certiFi...

Page 36: ...9000018401_V2 0_KW21 22...

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