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CS1-D507S & CS1-D503S Closed Loop Stepper Drive User Manual

User Manual

CS1-D507S & CS1-D503S

Closed Loop Stepper Drive

Revision 1.0

Address:

Floor 11, Block A3, Nanshan iPark, Xueyuan Avenue 1001, Shenzhen, Guangdong, 518055, China

Tel:

(86)755-26409254

Fax:

(86)755-26402718

Web:

www.leadshine.com

Sales:

[email protected]

Support:

[email protected]

Summary of Contents for CS1-D503S

Page 1: ... D503S Closed Loop Stepper Drive Revision 1 0 2019 Leadshine Technology Co Ltd Address Floor 11 Block A3 Nanshan iPark Xueyuan Avenue 1001 Shenzhen Guangdong 518055 China Tel 86 755 26409254 Fax 86 755 26402718 Web www leadshine com Sales sales leadshine com Support tech leadshine com ...

Page 2: ...e While every precaution has been taken in the preparation of the book Leadshine assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained herein This document is proprietary information of Leadshine that is furnished for customer use ONLY Information in this document is subject to change without notice and do...

Page 3: ...trol and Digital Output Connections 4 3 2 P2 Encoder Signal Input Connector 6 3 3 P3 Motor Connector 6 3 4 P4 Power Connector 6 3 5 P5 Tuning Port 7 3 6 Status LED Lights 7 3 7 Switches 7 4 Motor Selection 8 5 Power Supply Selection 8 5 1 Regulated or Unregulated Power Supply 8 5 2 Power Supply Sharing 8 5 3 Selecting Supply Voltage 8 6 Switch Configurations 9 6 1 S1 Rotating Switch Configurations...

Page 4: ...or Switch Configurations 12 7 Typical Connection 12 7 1 Digital Input Connection 13 7 2 Digital Output Connection 14 7 2 1 In position and Fault Output Connection 14 7 2 2 Encoder Output Connection 15 7 2 3 Brake Output Connection 15 8 Sequence Chart of Control Signals 15 9 Fault Protections 16 10 Software Configuration 17 11 Accessories 17 12 Troubleshooting 17 13 Warranty 19 ...

Page 5: ...on error correction and do not need torque reservation 100 torque implementation Also it can power the driven stepper motor with reduced heating lower noise low vibration 1 1 Features No loss of step No torque reservation No hunting or overshooting No tuning for easy setup Enhance performance at low speed application 30 120 RPM 20 50VDC supply voltage max 7A output current Max 500 KHz input freque...

Page 6: ...s Parameters Min Typical Max Unit CS1 D507S Current 0 5 6 0 7 0 Peak A CS1 D503S Current 0 3 2 5 3 0 Peak A Operating Voltage 20 24 36 48 50 VDC Logic input signal current 7 10 16 mA Pulse input frequency 0 500 kHz Brake output signal current 500 mA Alarm output voltage 24 VDC Minimal pulse width 1 0 μS Minimal direction setup 2 0 μS Isolation resistance 500 MΩ 2 2 Environment Cooling Natural Cool...

Page 7: ...tions 2 4 Heat Dissipation CS1 D507S CS1 D503S reliable working temperature should be no more than 60 140 F It is recommended to mount the drive vertically to maximize heat dissipation Mount a cooling fan nearby if necessary If multiple CS1 D507S CS1 D503S drives are installed it is suggested to keep a minimal 30mm 12 inches between two of them ...

Page 8: ...igurable digital output See the following table for details PIN I O Details PUL CW I Pulse and Direction Connection 1 Optically isolated high level 3 5 5V or 24V low voltage 0 0 5V 2 Maximum 500 KHz input frequency 3 The width of PUL signal is at least 1 0μs duty cycle is recommended 50 4 Single pulse step direction or double pulse CW CCW is set by DIP Switch SW7 5 DIR signal requires advance PUL ...

Page 9: ...e end output signals common cathode PEND O In Position and Alarm They takes a sinking or sourcing 100mA current at 5 24V Max 30V ALM O EA O Encoder A output EA O Encoder A output EB O Encoder B output EB O Encoder B output EZ O Encoder Z output optional Only if the closed loop motor has Z signal input to CS1 D507S CS1 D503S the CS1 D507S CS1 D503S will have Z signal output to controller or PLC EZ ...

Page 10: ... Z input connection EB Encoder B input connection EB Encoder B input connection EA Encoder A input connection EA Encoder A input connection 3 3 P3 Motor Connector PIN Details A Connect to motor A wire A Connect to motor A wire B Connect to motor B wire B Connect to motor B wire 3 4 P4 Power Connector Pin Details GND Connect to power supply ground connection VDC Connect to power supply positive con...

Page 11: ...re two LED lights for CS1 Series The GREEN one is the power indicator which should be always on in normal circumstance The RED one is a drive status indication light which will be OFF while working normally but ON and flash 1 or 2 times in a 3 second period in the case of enabled over current or over voltage protection 3 7 Switches The CS1 D507 has one rotating switch one 12 bit DIP switch and one...

Page 12: ...d for stepper servo controls such as Leadshine RPS series http www leadshine com producttypes aspx producttype regulated switching Or in the case when only normal switching power supplies are available it is important to use OVERSIZE high current output rating power supplies for example using a 4A power supply for 3A stepper motor to avoid problems such as current clamp On the other hand if unregu...

Page 13: ...p Kp Velocity loop Kp Remark 4A 0 default 0 25 25 1 Recommended motors are CS M22306 and CS M22313 2 Velocity loop Ki Indicates the stop time and position accuracy 0 indicates the stop time is long but the position error is smaller 16 means the stop time is short but the position error is slightly larger 3 Position loop Kp and velocity loop Kp is a pair of composite parameters that represent rigid...

Page 14: ...p and velocity loop Kp is a pair of composite parameters that represent rigidity 25 and 25 composite parameters indicate the rigidity is weak 100 and 5 composite parameters indicate the rigidity is strong 4 Usually keep factory settings 1 0 50 15 2 0 75 10 3 0 100 5 4 16 25 25 5 16 50 15 6 16 75 10 7 16 100 5 2 5A 8 factory 0 25 25 1 Recommended motors are CS M21706 CS M21708 2 Velocity loop Ki In...

Page 15: ...F OFF ON 25 5000 OFF OFF OFF ON 32 6400 ON ON ON OFF 40 8000 OFF ON ON OFF 50 10000 ON OFF ON OFF 100 20000 OFF OFF ON OFF 125 25000 ON ON OFF OFF 180 36000 OFF ON OFF OFF 200 40000 ON OFF OFF OFF 250 50000 OFF OFF OFF OFF 6 2 2 Mode Setting SW5 SW8 Function ON OFF SW5 Rotation Direction CW clockwise CCW counterclockwise SW6 No Auto Tuning Enable Disable SW7 Pulse Mode CW CCW double pulse PUL DIR ...

Page 16: ...lution it has 2 bit DIP switch to set motor encoder resolution as below When SW11 SW12 setting is ON ON the encoder resolution can be set by Leadshine PC software Encoder Resolution ppr Count per Rev cpr SW11 SW12 1000 4000 default ON ON 2000 8000 OFF ON 5000 20000 ON OFF 2500 10000 factory OFF OFF 6 3 S3 Selector Switch Configurations The 1 bit selector is located on the top S3 in figure 2 used t...

Page 17: ...ut please contact Leadshine for the motor and encoder extension cable with Z signal 2 Pulse and direction inputs level 5V or 24V selected by selector switch S3 When it is 24 V the S3 selection of 5V will damage the input photo coupling 3 Enable ENA and alarm reset RST signal is 5V 24V compatible 7 1 Digital Input Connection ...

Page 18: ... Page 14 Figure 6 Digital input connections 7 2 Digital Output Connection 7 2 1 In position and Fault Output Connection The PEND In position and ALM Alarm can be connected either in sinking or sourcing as below Figure 7 Sinking output Figure 8 Sourcing output ...

Page 19: ...gure 9 Encoder signals output 7 2 3 Brake Output Connection This drive has a special brake output built in a fly wheel diode driving current up to 500 mA can directly drive the motor brake without relays The connection is below Figure 10 Brake output connection 8 Sequence Chart of Control Signals In order to avoid some fault operations and deviations PUL DIR and ENA should abide by some rules show...

Page 20: ...k if the power voltage is higher than 90VDC 3 Chip error Restart the power supply if the drive is still alarm please contact after sale 4 Fail to lock motor shaft a The drive is not connected to a motor b If alarm is occurred when connect a motor set DIP switch SW6 to on and restart power supply If it still alarm please check the motor power cable 5 EEPROM error Restart the power supply if the dri...

Page 21: ... PC 1 USB2 0 232 RS232 tuning cable USB to RS232 Conversion Cable 12 Troubleshooting In the event that your drive doesn t operate properly the first step is to identify whether the problem is electrical or mechanical in nature The next step is to isolate the system component that is causing the problem As part of this process you may have to disconnect the individual components that make up your s...

Page 22: ...otion Control signal is too weak Ensure the current of control signal is within 7 16mA Control signal is interfered Don t tie the control signal cable with power cable together Wrong motor connection Refer to user manual of drive and motor datasheet Something wrong with motor coil Check the motor is normal Motor stalls during acceleration Current setting is too small Choose another power supply wi...

Page 23: ...modification or misuse or operation beyond the electrical specifications of the product and or operation beyond environmental specifications for the product Obtaining Warranty Service To obtain warranty service please contact your seller to obtain a returned material authorization number RMA before returning product for service Shipping Failed Products If your product fail during the warranty peri...

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