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13

Assembly Instruction
FV1 / FV3 / FV4

Scope of delivery:  

Prior to assembly, check that delivered products are com-
plete.

I

nstallatIon

 

step

 3: 

a

ssembLy

 

opening

 

driVe

Scope of delivery for locking drive

Assembly and Commissioning
Instructions  

Locking angle  
is not mounted

Warning sign sticker
„Risk of entrapment“ (1x)

Information

 

„

Mount  opening drive (see separate „Assembly and 

  Commissioning Instructions“ for each window-drive).

 

„

Make the connection for the control voltage to the 

  opening drive (see chapter: „

E

lEctric

 

connEction

“).

FV1

DIP switches in the 

USKM

 set in accordance with the 

electronic cut-off switch.

•  Without internal cut-off switch and sequence control, for use in RWA  
  hardware systems with USKM module. 
•  For drives with software 

S1

.

FV3

The opening drives 

must not have

 an integrated dis-

connection and / or an electronic overload disconnection.

•  With internal load dependent cut-off switch and sequence control 
  for drives PL6 S1 / PL10 S1 (I

A

= 0,8 A).

•  For drives with software 

S1

.

FV4

The opening drives 

must have

 an integrated discon- 

nection and / or an electronic overload disconnection.

•  M-COM suitable internal load dependent cut-off switch and sequence  
  control. For drives with internal load dependent cut-off switch 

S3

 / 

S12

•  Star wiring. Sequence control via communication wire. 
   Current of the drives does not run over FV4.

 

P

reParing

 

assembly

I

nstallatIon

 

step

  2: 

i

nstaLLation

 

prerequisite

 

and

 i

nstaLLation

 

preparation

The following conditions must be fulfilled for the instal- 
lation of the drives so they can be properly assembled with 
other parts and constructed to a complete machine at the 
window without impairing the safety and health of persons:
1.  The design of the drive must fulfill the requirements.
2. 

 The fastening accessories (casement brackets or 

  frame brackets) must fit the window profile; the 
  profile-dependent hole lay-out must be complied with.
3.  The space required for the installation of the drive on  
  the frame and casement profile must be sufficient.
4.  The window must be in perfect mechanical condition 
  before the installation. It should open and close easily.
5.  The fastening material for the installation of the drive 
  must fit the window material (see table).

Check window data on site

•  Measure FAB and FAH.
•  Check / calculate weight of casement.
  If unknown, it can be determined approximately with  
  the following formula: 

•  Check / calculate the required drive force and compare 
  with drive data . If unknown, it can be determined 
  approximately with the following formula:

a

   =   Distance of action point to hinges

F

   =   Drive force

s

   =   Stroke 

 weight) [kg] 

[m] 

[m] 

[mm] 

frame 

share

glass- 
density

(Casement      =  

FAB

  

*

  

FAH

  

*

  

Glass thickness

  

 

2,5

  

*

  

1,1

F

 [N] =

Facade

Roof

F

 [N] =

5,4

 

*

 

G

 [kg] 

*

 

s

 [m] 

5,4

 

*

 

G

 [kg] 

*

 

FAH

 [m] 

a

 [m] 

a

 [m] 

a

a

a

G

G

s

s

s

FAH

G

F

F

F

FAH

FAH

W

ood windows

Wood screws: 
i.e. DIN 96, DIN 7996, DIN 571
round head with slot,
round head with cross,
hex head,special type

steel,

 stainless steel,

 

aluminum windows

Self-tapping screws, thread screws, 
sheet-metal screws
i.e. ISO 4762, ISO 4017, ISO 7049 , ISO 7085, DIN 7500
cylinder head with hex socket, internal serration (Torx), 
Phillips head or external hex head
blind rivet nut

plastic windows

Screws for plastic 
i.e. DIN 95606, DIN 95607, ISO 7049,  
ISO 7085, DIN 7500
round head with cross, external hex head, 
Torx

Recommendation

:

if possible

, screw 

through two cavity 

webs

04

Summary of Contents for FV1

Page 1: ...according to Machinery Directive 2006 42 EC annex VI FV1 FV3 FV4 Locking drive for windows Assembly and Commissioning Instructions...

Page 2: ...outs Application examples for locking drive FV Installation step 6 Drill holes according to mounting variants Installation step 7 Remove the end caps from the locking drive Installation step 8 Assembl...

Page 3: ...lt in irreversible injuries or death Failure to comply with the warning notes can re sult in minor or moderate reversible injuries Failure to comply with the warning notes can lead to damage to proper...

Page 4: ...cation as NRWG natural smoke and heat exhaust ventilator s for ventilation without dual purpose for ventilation in accordance with EN12101 2 The need for a risk assessment at the installation site due...

Page 5: ...rding to EN12101 2 with dual purpose for ventilation 1 Z 109 Natural ventilation Installation height of drive and lower edge of casement 2 5 m above floor ZAA 20 2 Opening at HSK 200 mm and Speed at H...

Page 6: ...ite The connection assignment the electrical supply data see product lable and performance limits see technical data as well as the mounting and installation instructions of the drive must be strictly...

Page 7: ...r the installation The types of cable cable lengths and cross sections shall be selected in accordance with the manufacturer s technical data If necessary the cable types shall be coordinated with the...

Page 8: ...d or when a window which has been opened by a smoke and heat exhaust system is clo sing The operating element of hold to run switches must be installed within di rect view from the window but apart fr...

Page 9: ...ontrol for drives S3 S12 Star wiring Current of the drives does not run over FV4 Sequence control via communication wire TECHNICAL DATA UN Rated voltage 24V DC 19 V 28 V IN Rated current 0 6 A I0 Quie...

Page 10: ...105 FV4 L 1x 1 515130 Double right hand 1200 FV1 R 2x E6 C 0 1 515111 FV3 R 2x 1 515110 FV4 R 2x 1 515131 Double right hand 2000 FV1 R 2x E6 C 0 1 515113 FV3 R 2x 1 515112 FV4 R 2x 1 515132 Triple rig...

Page 11: ...ee profile lengths are effective distances between two locking points Corner and edge distances shall be cal culated as straight lines Only the worst case with secured values and application ranges mu...

Page 12: ...ight must be in balance The test procedure of drives may only be performed on a non slip and secured mat or a test fixture During the test run the test element must not be interfered with The test my...

Page 13: ...parts and constructed to a complete machine at the window without impairing the safety and health of persons 1 The design of the drive must fulfill the requirements 2 The fastening accessories casemen...

Page 14: ...ring start up of locking drives FV3 the 24V control voltage may be switched on only with opened casement unhinged opening drive Unhinge the opening drive Switch off the control voltage from the openin...

Page 15: ...opening Casement assembly Bottom hung inward opening Casement assembly View on aluminium window View on aluminium window min 50 10 7 12 52 16 24 5 5 5 35 B22 B18 B20 FV RA FL 13 min 38 23 10 16 0 10...

Page 16: ...hung inward opening Horizontal vertical pivot Window versions Bottom hung inward opening Top hung inward opening Side hung inward opening Horizontal vertical pivot 05 28 281 281 584 1146 5 5 x4 1200...

Page 17: ...rd opening Side hung inward opening Horizontal vertical pivot Hole layouts for locking drive FV 05 See Installation step 8a See Installation step 8a 28 281 281 692 973 5 5 x6 2000 16 32 10 min 3 min 1...

Page 18: ...outward opening Horizontal vertical pivot Window versions Bottom hung outward opening Top hung outward opening Side hung outward opening Horizontal vertical pivot 05 5 5 x5 56 14 18 15 5 24 5 5 5 11...

Page 19: ...ontal vertical pivot Window versions Bottom hung outward opening Top hung outward opening Side hung outward opening Horizontal vertical pivot 5 5 x5 15 5 min 10 24 5 1384 56 14 18 5 5 11 x3 2000 27 47...

Page 20: ...ording to mounting variants 1 2 3 4 5 Installation step 6 Installation step 7 Drill holes according to mounting variants L O C T I T E 1 2 3 4 5 FL RA Determine fastenings Produce drill holes with app...

Page 21: ...re parallel to casement edge Assembly FV1 FV3 FV4 Installation step 8a FV1 FV3 FV4 Frame assembly inward opening windows Connect the connecting cable AK to terminal strip see chapter Connecting cable...

Page 22: ...re they are parallel to casement edge Adapter plate B22 for relocation of the mounting holes of the locking bracket B18 outside the glasing bead of outward opening windows Is not included in the scope...

Page 23: ...er Connecting cable and DIP switch Check the locking position on DIP switch Observe the locking direction of the locking fitting see chapter Connecting cable and DIP switch Fit end caps with screws Re...

Page 24: ...lectronic overload disconnection 1 2 3 4 5 1 2 3 4 5 FV3 FV4 AK AK LED LED AK from opening drive 1 2 3 4 5 FV3 1 Anschlusskabel und DIP Schalter Installation step 9 Connecting cable and DIP switch The...

Page 25: ...Installing the M COM see separate Installation Instructions for M COM and make the electrical connection in accordance with chapter Electric connection Installation step 12 Hinge opening drive on case...

Page 26: ...r closing procedure the cable will not be damaged by shearing off kinking crushing Protect cable feedthrough in profile e g by using cable bushings cable transitions RA RA FL BD protective cable hose...

Page 27: ...chronized multi drive operation WH is used for commu nication in systems with synchronized multi drive operation Version Z contact max 24 V 500 mA min 10mA In drives KS4 standard CLOSE optional OPEN B...

Page 28: ...rol from control unit Line end module for SHEVS applications line monitoring Opening drive only solo operation 24V DC max 0 8 A SHEVS applications require a line monitoring line end module to be conne...

Page 29: ...and two locking drives Configuration is done by M COM Individual configuration FV4 Multi drive operation with M COM and locking drive series connection 235 235 235 drive drive drive locking drive A ma...

Page 30: ...B cable connection cable http www aumueller gmbh de Downloads Features Equipment Power supply 24V DC is not included in the scope of delivery Any extended settings require a software licence Any recon...

Page 31: ...Directive Separate documents for performing a risk assessment can be downloaded from the homepage of Firm aum ller aumatIc GmbH www aumueller gmbh de saFety check and test run Formula to calculate the...

Page 32: ...milarly qualified per son to avoid endangerment It is recommended to conclude a maintenance contract A sample main tenance contract can be downloaded from the homepage of Firm Aum ller Aumatic GmbH ww...

Page 33: ...l use The warranty period for delivered material is twelve months Warranty and liability claims for personal injuries or material damages are excluded if caused by one or more of the following No prop...

Page 34: ...34 Assembly Instruction FV1 FV3 FV4 08...

Page 35: ...eral Terms and Conditions of aum ller automatIc GmbH apply to all offers supplies and services The publication of these assembly and commissioning instructions supersedes all previous editions certiFi...

Page 36: ...9000018401_V2 0_KW21 22...

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