Asymtek C702, Student Manual

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Level 2 Maintenance Training, Century Series APPENDIX P/N 73-0028-00 Revision A
Century Series: C702, C708, C708-AICE, SelectCoat
Level 2 Maintenance Training
FINAL CERTIFICATIONS
STUDENT NAME: INSTRUCTOR NAME:
FACTORY: TRAINING SITE:
ID#: DATE(S):
Level 2 Module 1 Equipment Safety INSTRUCTOR STUDENT
L2M1.1 State the safety guidelines when working with a high voltage electric supply.
L2M1.2 Identify safety hazard features.
L2M1.3 State the possible dangers of working with heat and compressed air.
L2M1.4 Identify which modules have power when the main power switch is off.
L2M1.5 Identify components that are still under pressure when the main power switch is off.
L2M1.6 Determine what state the Century Series system should be in for maintenance work.
L2M1.7 Demonstrate the correct method of using the safety interlock and lockouts or tag-outs.
L2M1.8 Locate the safety features of and demonstrate how to use and reset an EMO switch.
L2M1.9 Show where the MSDS info for C4 Epoxy is recorded and discuss the potential hazards.
L2M1.10 Demonstrate the correct method for powering the Century Series system up or down.
Level 2 Module 2 Equipment Operation INSTRUCTOR STUDENT
L2M2.1 Describe the facility requirements for the Century Series system.
L2M2.2 Identify and describe the benefits of available features for the Century Series.
L2M2.3 Describe the memory used in each module and how it is restored in case of loss.
L2M2.4 List and test the dispenser I/O.
L2M2.5 Adjust and test the vision system.
L2M2.6 Show how the Height Sensor is tested using the Tools menu and the Terminal Mode.
L2M2.7 Explain the wiring of the heating elements.
L2M2.8 Describe the pneumatic system of the Century Series system.
L2M2.9 Describe how the dispense valve dispenses fluid.
L2M2.10 Trace the electrical and pneumatic path of dispenser movement in the X/Y-axis.
L2M2.11 Trace the electrical and pneumatic path of dispenser movement in the Z-axis.
L2M2.12 Trace the electrical and pneumatic path of dispenser height senses.
L2M2.13 Trace the electrical and pneumatic path of the dispenser finding home.
L2M2.14 Trace the electrical and pneumatic path of dispenser valve purges.
L2M2.15 Describe what cable connections are used for temperature control.
Level 2 Module 3 Preventive Maintenance INSTRUCTOR STUDENT
L2M3.1 Clean, adjust, and verify the sensit ivity of the needle sensor.
L2M3.2 Setup the height sensor and make probe adjustments.
L2M3.3 Disconnect, clean, and reconnect the dispensing valve.
L2M3.4 Clean the camera lens.
L2M3.5 Clean the fans and the vents.
L2M3.6 Clean, adjust, and verify the sensitivity of the bo ard sensors.
Level 2 Module 4 Troubleshooting INSTRUCTOR STUDENT
L2M4.1 Explain the correct technique for completely describing machine faults to service engineers.
L2M4.2 Describe the basic steps needed to succeed in trouble shooting
L2M4.3 Describe the procedure for obtaining Asymtek qualified technical support.
L2M4.4 Describe how to order service parts from Asymtek referencing the spare parts list.
L2M4.5 Isolate failure in the Z-axis.
L2M4.6 Isolate failure in the X/Y axis.
L2M4.7 Isolate vision system errors.
L2M4.8 Correct a communication error between the computer and a module.
L2M4.9 Isolate dispense valve motor failures.