63
GZ533
34. Lubricate the camshaft journals and lobes with
engine oil; then place the valve cover into position.
GZ206
NOTE: At this point, the rocker arms and adjuster
screws must not have pressure on them.
35. Install the top side cap screws with rubber washers;
then install the remaining cap screws. Tighten only
until snug.
CC003D
36. In a crisscross pattern starting from the center and
working outward, tighten the cap screws on both valve
covers to 8.5 ft-lb.
37. Adjust valve/tappet clearance (see Periodic Mainte-
nance/Tune-Up).
38. Place the tappet covers into position on the valve
cover making sure the O-rings are properly installed.
Tighten the cap screws to 9 ft-lb.
GZ208
39. Install the spark plugs and timing inspection plug;
then remove the cap screw from the crankshaft and
install the crankcase end cap.
NOTE: Apply grease to the end cap to aid in instal-
lation.
Left-Side Components
NOTE: For efficiency, it is preferable to remove and
disassemble only those components which need to
be addressed and to service only those components.
The technician should use discretion and sound
judgment.
NOTE: The engine/transmission does not have to
be removed from the frame for this procedure.
Removing Left-Side
Components
A. Magneto Cover/Stator Coils
B. Water Pump
C. Shifter Assembly
D. Rotor/Flywheel/Starter Clutch
E. Speed Sensor/Trigger Assembly
1. Remove the cap screws securing the magneto cover to
the crankcase; then remove the magneto cover.
Account for the gasket.
AT THIS POINT
To service any one specific component, only limited dis-
assembly of components may be necessary. Note the
AT THIS POINT information in each sub-section.
