Yamaha YDRA Owner'S And Operator'S Manual Download Page 1

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LIT-19626-19-15

JC0-F8199-22

YAMAHA

GOLF-CAR

COMPANY

1000 HWY 34 East
Newnan, GA 30265

866-747-4027

Printed in U.S.A

2014-KCC

4 STROKE PERSONAL
TRANSPORT VEHICLE

YDRA

OWNER’S / OPERATOR’S
MANUAL

READ THIS MANUAL CAREFULLY!
It contains important safety information.

JC0-F8199-22

JC0-F8199-22_cover_LIT_19626_00_81 cover.qxd 3/4/13 10:25 AM Page 1

Summary of Contents for YDRA

Page 1: ...LIT 19626 19 15 JC0 F8199 22 R Y East 30265 27 4 STROKE PERSONAL TRANSPORT VEHICLE YDRA OWNER S OPERATOR S MANUAL READ THIS MANUAL CAREFULLY It contains important safety information...

Page 2: ......

Page 3: ...you to obtain maximum enjoyment from your new Yamaha If you have any questions about the operation or maintenance of your PTV please consult a Yamaha dealer YAMAHA GOLF CAR COMPANY YDRA PTV Owner s O...

Page 4: ...e con sidered a permanent part of your PTV and should remain with the PTV when resold Particularly important information is distinguished in this manual by the following notations This is the safety a...

Page 5: ...iii JC0 1 WARRANTY CONTENTS 1 IMPORTANT LABELS 2 SAFETY CONSIDERATIONS 4 MAINTENANCE 8 STORAGE SPECIFICATIONS 9 WIRING 11 OPERATION 7 PRE OPERATION CHECKS 6 CONTROLS 5 OPERATOR SAFETY 3 10...

Page 6: ...elt and transaxle on the YDRA SPECIFIC EXCLUSIONS Specific exclusions from this warranty shall include the following Electric car batteries which are covered under a separate warranty Any parts replac...

Page 7: ...ee from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to that part as described in Yamaha Golf Car Company s application for...

Page 8: ...ilures of warranted parts caused by the use of a non exempted add on or modified part WARRANTED PARTS The repair or replacement of any warranted part other wise eligible for warranty coverage may be e...

Page 9: ...ELS Please read the following labels carefully before operating your PTV and promptly replace any labels which become damaged or removed Death or serious personal injury can result from failing to rea...

Page 10: ...flammes nues du r servoir et des conduites de carburant Ne pas ajouter de carburant pendant que le moteur tourne ou qu il est chaud Ne pas modifier le circuit d alimentation Les r visions doivent tre...

Page 11: ...EF XXXXX XXXXXX DCM XXX XXXX THIS ENGINE IS CERTIFIED TO OPERATE ON UNLEADED GASOLINE DISPLACMENT XXXcc EMISSIONCONTROLSYSTEM XX EVAPORATIVECODE XXXXXXXX MAINTENANCESPECIFICATIONS ENGINEOIL SAE10W30 I...

Page 12: ...fication the remaining digits are the unit pro duction number Keep a record of these numbers for reference when ordering parts from a Yamaha Golf Car Company dealer The engine serial number 2 is affix...

Page 13: ...PTV from the driver s side only and only in designated areas l Do not allow more than two occu pants per seat This PTV is restricted to two occupants unless equipped with a rear seat l Do not operate...

Page 14: ...eel too sharply at higher speeds to avoid tipping or rolling the vehicle l Always drive slowly straight up or straight down slopes never at an angle to avoid tipping or rolling the vehicle l Do not ru...

Page 15: ...fety and warning instructions affixed to the PTV HAZARD PREVENTION Drivers should be mindful of road hazards and avoid dangerous situa tions that may include the following Steep Grades Where steep gra...

Page 16: ...FOR PTV SAFETY Practice the following to help ensure the safety of PTV occupants l Preventative Maintenance Per form all scheduled maintenance in accordance with manufacturer s recommendations to pro...

Page 17: ...condition Do not modify these safety devices as supplied by the manufacturer l After each maintenance or repair the car must be driven by a qualified trained and authorized person in an area free of...

Page 18: ...ine oil warning light 2 Main Light switch 3 Brake pedal 4 Parking brake pedal 5 Accelerator pedal 6 Reflector 7 Drive select lever 8 Seat 9 Front body a Headlights b Front tire c Front bumper d Batter...

Page 19: ...on The PTV can be driven ON WITH LIGHTS The functions for this position are the same as for the ON position however this position will activate the headlights and taillights ENGINE OIL WARNING LIGHT...

Page 20: ...the light is flashing do not operate the vehicle Contact your Yamaha Service representative to have the vehicle serviced Engine oil warning light DRIVE SELECT LEVER The drive select lever is used to...

Page 21: ...EDAL Press down on the parking brake pedal whenever parking the PTV Parking brake pedal TIP Release the parking brake by depressing the accelerator pedal The parking brake will automatically release w...

Page 22: ...ay to the right to the second ON position This will activate the headlights and taillights HORN SWITCH The horn is located adjacent to the brake pedal and is activated by depressing with your foot Hor...

Page 23: ...ing while performing pre operation checks l Remove main switch key l Apply parking brake Death or serious personal injury can result from failing to comply with the warning labels in this manual PRE O...

Page 24: ...arks flames or other sources of ignition Refuel in a well ventilated area 2 Take care not to spill gasoline If gasoline spills wipe it up immediately with dry rags Always dispose of gasoline soaked ra...

Page 25: ...the crosshatched area on the end of the dipstick Oil level dipstick Maximum oil level Safe operating range If the oil level is below the MIN mark on the dipstick add oil through the oil filler hole un...

Page 26: ...ing from the battery Check the battery terminals for corrosion Battery electrolyte is poisonous and dangerous causing severe burns etc It contains sulfuric acid Avoid contact with skin eyes or clothin...

Page 27: ...e freeplay or hear rattling sounds which may indi cate loose steering components consult a Yamaha dealer REVERSE ALARM Check the reverse alarm by moving the drive select lever to R for reverse The ala...

Page 28: ...elerator pedal is pressed Parking brake pedal TIP Release the parking brake by depressing the accelerator pedal Headlights Taillights Ensure the headlights and taillights are operational Never operate...

Page 29: ...Transmission damage can result 2 Turn the main switch to ON Do not depress the accelerator pedal when turning on the main switch or the PTV may suddenly start moving Death or serious personal injury...

Page 30: ...press down on the brake pedal Brake pedal When the PTV has come to a stop apply the parking brake pedal and turn the main switch to OFF Parking brake pedal Do not hold the PTV on an incline with the...

Page 31: ...CA CA 6 4 depth tire surface for damage Check body and chassis for 6 6 damage Check tightness of all bolts nuts screws and rivets Check reverse alarm 6 5 operation EVERY Check fuel filter for clogging...

Page 32: ...A Check wheel nut tightness front wheel bearing play Check transaxle oil level and inspect for leakage 8 10 Check operation and adjust CA CA CA pedal stop if necessary EVERY 2 YEARS Check brushes for...

Page 33: ...ES AND ENGINES The abbreviations conform to the latest version of the SAE s recommended practice document J1930 Diagnostic Acronyms Terms and Definitions For Electrical Electronic System It is recomme...

Page 34: ...nal injury can result from failing to comply with the warning labels in this manual Spark plug Spark plug cap 1 Check for discoloration and remove carbon deposits with a spark plug cleaner or wire bru...

Page 35: ...ug and let the oil drain completely TIP Dispose of used oil in an environmentally safe way such as taking oil to an oil collection station 4 Install the drain plug along with a new drain plug gasket f...

Page 36: ...plug If oil leaks are found consult a Yamaha dealer Air Filter To remove the air filter elements 1 Unlatch the air filter cover clips and remove cover Air filter cover clips Air filter cover 2 Lift t...

Page 37: ...erse the above steps The pre filter has a notch on one side It will only fit in the case one way Serious engine damage can result from improperly positioned filter Drive Belt To remove the drive belt...

Page 38: ...ot require the addition of water If the battery loses its charge have an experi enced mechanic charge it Battery electrolyte is poisonous and dangerous causing severe burns etc It contains sulfuric ac...

Page 39: ...e be sure the main switch is turned off to pre vent accidental short circuiting and electrical system damage 1 Locate the in line fuse holder on the main wire harness adjacent to the tow switch 2 Pull...

Page 40: ...Transaxle oil should be at the top of the oil servicing hole or just beginning to run out of hole Do not allow foreign material to enter transaxle Serious transaxle damage can result 7 If needed add Y...

Page 41: ...ge can result Wheel Replacement To remove and install a wheel on your PTV 1 With the wheels blocked to prevent the PTV from moving loosen the wheel nuts 2 Elevate the PTV with a jack and remove the wh...

Page 42: ...Free Play Adjustment Before adjusting brake pedal free play pump the brake pedal sever al times to self adjust the brakes To adjust the brake pedal free play 1 Check the brake pedal free play by press...

Page 43: ...acing a Headlight Bulb If the headlight burns out replace it as follows 1 Remove the bulb holder 1 and bulb 2 by removing the three screws 3 located on the back of the bezel 4 2 Disconnect the wire co...

Page 44: ...Phillips head screwdriver turn the adjusting screw 2 Turning the screw clockwise will lower the beam and turning the screw counter clockwise will raise the beam 3 Once the correct adjustment has been...

Page 45: ...the battery with a solution of baking soda and water as necessary to remove corrosion NOTICE Perform the following preparations when storing your PTV for extended periods of time TIP Turn main switch...

Page 46: ...mm 38 6 in Minimum ground clearance 110 mm 4 3 in Weight Dry weight with suntop without battery 278 kg 613 lb Performance Factory speed setting 19 km h 12 mph Maximum speed 24 km h 15 mph Minimum tur...

Page 47: ...pe YAMALUBE 4 cycle oil or SAE 10W30 Engine oil capacity 1 0 L 1000 cc 1 0 US qt Oil change quantity 1 0 L 1000 cc 1 0 US qt TRANSMISSION Items YDRA PTV Transmission Type V belt automatic centrifugal...

Page 48: ...system Mechanical Type of brake Internal wet Brake pedal free play linkage adjustment 45 50 mm 1 77 1 96 in Brake cable end play 0 1 0 5 mm 0 004 0 02 in Parking brake Type Foot type parking brake wi...

Page 49: ...N S W 2 5 A R R Y F U E L C G N D 2 9 1 6 R R B W D C O U T L E T OIL LEVEL GAUGE Y R E T T A B O r W E B B W P 2 0 P G N D 2 F R W G M G E N E R AT O R S TA R T E R A 1 A 2 R W B W G T P S P B S E N...

Page 50: ...17 R LIGHT FUSE 15 AMPS R 34 34 14 28 32 ECU 11 RY FUEL HOUR WARNING GAUGE P B RY RB R R RW P B Br RW Or HORN P Or R B RW Or 1 BW TERMINAL HEAD TAIL LIGHTS C B A D IGNITION COIL IGNITION COIL IGNITION...

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Page 52: ...LIT YAMAHA GOLF CAR COMPANY 1000 HWY 34 East Newnan GA 30265 866 747 4027 Printed in U S A 2014 KCC 4 TR Y OW MA JC0 F8199 22...

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