Aquamatic Aquacell P2 Series User Manual Download Page 57 | Manualshive

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AINTEN

AN

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E

5.1

MAINTENANCE

General ................................................................................................. 5.3

Removing / Refitting the Sample Chamber

Cleaning Sample Tract (Intake Hose and Sample Chamber)

Changing Desiccant Bag

Lubricating Pinch Valve Piston

Troubleshooting .................................................................................. 5.7

General Operational Troubleshooting

Sampler Warning Message Troubleshooting

Test Mode .......................................................................................... 5.11
Service Support ................................................................................. 5.12

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Summary of Contents for Aquacell P2 Series

Page 1: ...AQUACELL PORTABLE WASTEWATER SAMPLERS USER GUIDE Sira MC 050059 Issue 20 2...

Page 2: ......

Page 3: ...Warranty Contents of Package 1 Introduction 2 Installation 3 Operation 4 Maintenance 5 Technical Specification 6 S E C T I O N S...

Page 4: ......

Page 5: ...ubject to continuous development and improvement Components and specifications may change or be withdrawn without notice One copy of this User Guide is provided with your Aquamatic Product This is int...

Page 6: ......

Page 7: ...our delivery note and in turn the items specified on your purchase order Transit damage or discrepancies should be reported to Aquamatic immediately If transit damage is not reported within 48 hours t...

Page 8: ...CONTENTS OF PACKAGE 1 2...

Page 9: ...ater Sampler CL 1010 Aquacell P2 COOLBOX Portable Wastewater Sampler CL 1020 Aquacell P2 Sampler unit Intake Hose Base COOLBOX Spare Volume Control Tube User Guide Aquacell P2 Sampler unit Intake Hose...

Page 10: ...s Aquacell P2 Sampler unit Intake Hose Base MULTIFORM 2 x Fixing Screws User Guide Spare Volume Control Tube Integral Battery CL 2001 Mains Connection CL 2003 volts hz Mains Connection with Integral F...

Page 11: ...re Glass Bottler CL 3002 24 x 1 litre HDPE Bottler CL 3004 Ancillary Signal Connection Basic CL 4004 Anti Condensation Heater PPI CL 4144 volts hz Battery Charger 1 way UK Plug 1 way Euro Plug 5 way U...

Page 12: ...Freezer Standard 230V 50Hz CL 4020 Sample Temperature Monitoring Portable P2 COOLBOX CL 4005 Sample Temperature Monitoring Portable Non P2 COOLBOX CL 4148 Thermostatic Remote Control Trigger CL 4149...

Page 13: ...CKAGE 1 7 Optional Equipment Mechanical Intake Hose Extension 2m CL 4008 Sample Chamber Glass Supplement CL 7077 Security Cord CL 4019 Security Padlock CL 4055 Transportation Truck CL 4133 Thermal Jac...

Page 14: ...CONTENTS OF PACKAGE 1 8...

Page 15: ...l The User Guide 2 3 The Sampling Process 2 4 The Aquacell P2 Portable Sampler Range 2 5 Aquacell P2 COMPACT Aquacell P2 COOLBOX Aquacell P2 MULTIFORM Pressurised Pipeline Interface Optional Connectio...

Page 16: ...INTRODUCTION 2 2...

Page 17: ...should be taken whilst the sampler is in operation to avoid trapping fingers in the Pinch Valve Assembly whilst this does not pose a serious injury risk it could cause some discomfort Care should be...

Page 18: ...ompany effluent charges c Reducing product wastage Following collection the way in which the samples are processed will vary from application to application For example samples can be Analysed using i...

Page 19: ...ies MCERTS standard for Automatic Wastewater Sampling Equipment The Aquacell P2 sampling system is designed such that conversion from one variant to another is readily achieved by simply transferring...

Page 20: ...e container and stores them for up to 5 days at between 0 C and 5 C this is deemed to be the optimum storage temperature range for bio degradable samples Optimum sample temperature holding duration wi...

Page 21: ...f 4 Sample Collection Vessels P2 MULTIFORM with 1x25 litre Container P2 MULTIFORM with 12x0 75 litre Glass Bottler P2 MULTIFORM with 12x1 litre P E T Bottler P2 MULTIFORM with 24x1 litre Bottler MULTI...

Page 22: ...pressures up to 6 BAR Further information on the PPI should be found in the User Guide Supplement titled Pressurised Pipeline Interface Optional Connections Optional Connections should be set up as fo...

Page 23: ...ower supply When specified this connection will be supplied with a 1 5m mains cable Ancillary Signals Required when connecting Sampler to peripheral equipment When connected to appropriate flow monito...

Page 24: ...dlock CL 4055 to prevent unwanted interference Alternatively Aquamatic offer the Security Cord CL 4019 which can be passed through each of the locking points in turn the Sampler is then made tamperpro...

Page 25: ...1 Mains Ancillary Signals Bottler Security Deploying the Sampler 3 7 Positioning Routing the Intake Hose Setting the Sample Shot Volume Conditioning the Cooling Elements Aquacell P2 COOLBOX Power Inte...

Page 26: ...INSTALLATION 3 2...

Page 27: ...Sampler onto the base engaging the plugs in the sockets 3 Insert fixing screws to secure the Sampler to base COMPACT MULTIFORM only Ensure Pinch Valve Tube is correctly located in the top of the Sampl...

Page 28: ...follows Temperature Probe Insert the Sample Temperature Probe into the selected Sample Collection Vessel Connect the waterproof connector at the end of the probe cable to the appropriate position on t...

Page 29: ...f the Sampler unit The free end of this cable has 8 colour coded cores Remove insulation from the ends of the cores required for the application and terminate as detailed in the Ancillary Signal Conne...

Page 30: ...Inputs should be a Normally Open volt free contacts Minimum contact closure period 50ms Green 4 Sample Acquired Output typically connected to logging device Cable Cores Pin No Notes Yellow 3 Outputs a...

Page 31: ...the correct installation of the Intake Hose see Routing the Intake Hose section below Routing the Intake Hose The Aquacell P2 Intake Hose is 2 metres long but if the required length is greater than 2...

Page 32: ...parate the Sample Chamber from the Chamber Top 2 For Sample Shot volumes greater than 100ml simply cut the silicone rubber Volume Control tube to the required length approximate shot volume lengths ar...

Page 33: ...zer Incorrect orientation can result in the elements bulging during the freezing process which can make it difficult or impossible to locate them correctly in the COOLBOX base Leave the cooling elemen...

Page 34: ...sed mains isolator Supply voltage must match that indicated on serial number label on front panel Switch mains isolator on Mains Connection with Integral Float Charged Battery Proceed as for Integral...

Page 35: ...ance 2 Sample Interval The time between samples should be minimised for maximum battery performance 3 Purge times These should be minimised for maximum battery performance 4 Lift height This should be...

Page 36: ...INSTALLATION 3 12...

Page 37: ...initions 4 3 Basic Operation 4 3 Controlling the Sampler Taking a Spot Sample Programming 4 5 System Settings Program Settings Special Option Settings Using INFORMATION button The Event Log Running th...

Page 38: ...OPERATION 4 2...

Page 39: ...nto the Sampler SYSTEM SETTINGS Core Sampler settings e g Time language configuration operating mode etc PROGRAM SETTINGS Start and stop times sampling frequency time number of samples per bottle mult...

Page 40: ...Warning logs in information menus key 8 SCROLL DOWN Steps down Event and Warning logs in information menus Taking a Spot Sample SPOT SAMPLE is an Operating button on the Keypad This button can be pre...

Page 41: ...er The DISPLAY column shows the default option on the second line and alternative options below in square brackets IDENT DISPLAY ACTION COMMENTS DEFAULT AQUACELL READY Press SET PROGRAM button to prog...

Page 42: ...utput See SYSSET6 SYSSET6 PPI MODE NO YES The Sampler is capable of sampling from a pressurised effluent source when specified with the appropriate Pressurised Pipeline Interface Connection See SYSSAM...

Page 43: ...th SAMPLER ENABLE selected the start time for timed samples will begin from zero each time REMOTE CONTROL signal is switched to ON NOTE INITIAL SAMPLE is defaulted to YES in this mode such that the Sa...

Page 44: ...d to suit the application Maximum 199 seconds See SYSSAM16 SYSSAM16 SYSTEM SETTINGS INSTALLED Information screen only See SETPROG if Bottler not fitted See SYSBOT1 if Bottler is fitted SYSBOT1 BOTTLER...

Page 45: ...DISPLAY ACTION COMMENTS PROGSAM1 SAMPLER SETTINGS Information screen only See PROGSAM2 PROGSAM2 START ROUTINE IMMEDIATELY 21 05 12 15 30 Set a date time for the sample routine to commence or select IM...

Page 46: ...Set the time after which a sample will be taken in a situation where the flow during that period has been insufficient to trigger one See PROGSAM8 if Bottler not fitted See PROGBOT1 if Bottler is fit...

Page 47: ...d numbers of sample shots into each bottle of a bottle array when in GROUP mode See SPECOP3 SPECOP3 SAMP ACQUIRED OP ON COMPLETION DURING ATTEMPT Sample Acquired relay output can be programmed to oper...

Page 48: ...e positioned at the bottom left of the display The digits show 0 for option not selected and 1 for option selected Using INFORMATION button To assess the Program you have entered or its progress press...

Page 49: ...OK 19 30 21 05 11 0181 GUARD HIT 19 45 21 05 11 0182 SAMPLE OK 20 00 21 05 11 etc Allows manual scrolling though all logged Sampling and Warning Events Each event has a unique 4 digit reference numbe...

Page 50: ...ng wastewater before the opposite Normal Probe See MAINTENANCE Section for details of how to react to this issue OPEN CCT WARNING One or more of the 3 Level Sensing Probes are not connecting to its co...

Page 51: ...anied by a bleep sound When the program has completed the display will show PROGRAM COMPLETE or MAXIMUM SAMPLES REACHED Data Connection The Sampler s event log and optional temperature log can be down...

Page 52: ...the Computer these are CODE COMMENTS s tagname Where tagname is a user definable tag ID up to twenty ASCII characters long Example sSAMPLER_123 then carriage return gives the Sampler the name SAMPLER...

Page 53: ...Press the 1 button on the Sampler to continue with the download The Sampler LCD will show When the download is complete the screen returns to the DEFAULT Note If the logger contains less than 150 eve...

Page 54: ...05 19 15 35 0003 SHOT T OUT for example Download Complete t1 NOTE Temperatures are logged at 5 minute intervals Enter c to cancel the Download Approximate download time 001 to 002sec SAMPLE TEMPERATUR...

Page 55: ...entering c will cancel that download t2 NOTE Temperatures are logged at 5 minute intervals Enter c to cancel the Download Approximate download time 001 to 002sec SAMPLE TEMPERATURE LOG Spread Sheet fo...

Page 56: ...OPERATION 4 20...

Page 57: ...the Sample Chamber Cleaning Sample Tract Intake Hose and Sample Chamber Changing Desiccant Bag Lubricating Pinch Valve Piston Troubleshooting 5 7 General Operational Troubleshooting Sampler Warning Me...

Page 58: ...MAINTENANCE 5 2...

Page 59: ...different operations It is therefore useful to become familiar with this simple operation NOTE Suitable PPE must be worn when handling cleaning your Aquacell Sampler 1 Remove Intake Hose 2 Release re...

Page 60: ...equently the sample tract should be cleaned in order to ensure that reliable and representative samples are always collected The parts of the sample tract which need to be kept clean are as follows In...

Page 61: ...s section Sample Collection Vessel The method used to clean the Sample Collection Vessel will vary depending on which format is purchased 2 5 5 10 litre HDPE Bottles Clean with a brush using detergent...

Page 62: ...ush into Front Panel Replace the rubber Desiccant Bag access plug Lubricating Pinch Valve Piston Occasionally it may be necessary to lubricate the Pinch Valve Piston this should be carried out using t...

Page 63: ...ined in water entering sample chamber f Pump inefficiency g Internal pneumatic fault a Clean sample tract b Replace O ring stub pipe c Replace O ring Chamber Top d Change pinch valve tube N B Often a...

Page 64: ...e and either one or both of the other two Level Sensing Probes prior to commencing the sample intake phase This is probably due to effluent build up resulting from splashing during the intake phase b...

Page 65: ...r then recheck If fault persists contact supplier for service advice 8 Display shows FAULT BOTTLER FAILED and a program is aborted Sampler is not receiving correct signals from Bottler Ensure Bottler...

Page 66: ...by the Sampler since 0000000001 its date of manufacture This display only shows briefly test pump test finished Press button to exercise pump Listen for uneven running or any spurious noises test lev...

Page 67: ...LED then test finished test impulse 00001 test finished Press button to show impulse counter Providing a contact closure between red and black cores on Ancillary Signal Cable should increment counter...

Page 68: ...original packaging if possible If original packaging materials have been discarded please contact your supplier who will arrange for a new transit pack to be forwarded to you e Return to Aquamatic Lt...

Page 69: ...TECHNICAL SPECIFICATION 6 1 TECHNICAL SPECIFICATION Operation Performance 6 3 Mechanical 6 4 Power Supply 6 5 Optional Connections Equipment 6 6 Disposal 6 7 Standards Compliance 6 7 6...

Page 70: ...TECHNICAL SPECIFICATION 6 2...

Page 71: ...ith 12 Bottle Removable Bottlers 30 300ml with PPI NOTE Minimum volume may vary subject to application and Sample Chamber Top configuration Sample shot cycle time Approx 30 seconds with 4 metres lift...

Page 72: ...curity Padlock All Weather CL 4055 the Sampler is rendered tamper resistant Ambient temperature operating range Aquacell P2 COMPACT 10 C to 50 C no sample frost protection Aquacell P2 COOLBOX 10 C to...

Page 73: ...th Polyester braid hose Stainless Steel Intake Filter Sampler Module Polyurethane plastic casing mouldings Polypropylene cover Stainless Steel hardware EEE Sampler Support Frame Tubular Aluminium fram...

Page 74: ...mum opening period of 20ms Sample acquired output Normally open volt free contact 50VDC 1A Contact closes when sample medium bridges level probes in Sample Chamber Sampler malfunction output Normally...

Page 75: ...symbolises that waste of this type cannot be disposed of with unsorted waste but must be disposed of separately Standards Compliance UK Environment Agency Standard MCERTS Performance Standard for Con...

Page 76: ...ollowing standard BS EN 61010 1 2010 Safety requirements for electrical equipment for measurement control and laboratory use General requirements It has been demonstrated that the requirements specifi...

Page 77: ......

Page 78: ...uipment By remaining committed to this goal Aquamatic now offer a true leading edge range of products suitable for the worldwide market Available both direct from Aquamatic in England and around the w...

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