Aprimatic ONDA 500 Installation Instructions Manual Download Page 28

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1. DESCRIPTION

Device with Aprimatic microprocessor (15 Watt in stand-by) designed to drive 1 motor
with a maximum power of 680 Watt.

1.1 BLOCK DIAGRAM OF THE DEVICE

Pause time trimmer

Electronic brake trimmer

5A motor fuse

Accessory 500 mA output 24V fuse

200mA transformer fuse

SW1 Dip switch
LD1

Mains presence LED

Signal terminal board

Power terminal board

Radio receiver socket for Aprimatic models only
N.B. Plug in the receiver as shown on the printed circuit.

Earth connection for the device

2. INSTALLATION

CAUTION - The product must only be installed by qualified servicing and/or installation

personnel.

CAUTION - The electrical system must comply with the current regulations in the

country where the product is installed.

CAUTION - Always disconnect the power supply before opening the container. Ensure

that a good earthing system is available and connect it to the appropriate
terminals.

2.1 PREPARATION

Before installing the device, prepare the tools required for securing it to the wall and to
make the electrical connections. The following are also required:
1.

expansion wall plugs dia. 6 mm

Skintop type PG16 cable clamps

a multipole switch with a minimum contact opening of 3 mm

an emergency pushbutton

approved cables for external use with minimum cross-section of 0.75 and 1.5 mm²

T2.EPS

Summary of Contents for ONDA 500

Page 1: ...e et en toute sécurité les interventions relevant de leur compétence directe La constante observation de ces informations garantit la sécurité des personnes une économie d utilisation et une plus longue durée de fonctionnement du produit Lire attentivement ce manual et en respecter scrupuleusement les informations pour éviter toute fausse manoeuvre qui pourrait entratener des accidents Ce produit ...

Page 2: ...otor with Z 16 C pinion kg 500 S2 15 min S3 25 S2 30 min S3 50 WARNING The maximum gate weight is only a partial parameter to determine the type of geared motor it is also essential to allow for the smooth sliding of the gate MAX SHAFT TORQUE daNm 3 4 GEARED MOTOR MAX THRUST FORCE Geared motor with Z 16 pinion daN 94 125 Geared motor with Z 20 pinion daN 75 100 Geared motor with Z 16 C pinion daN ...

Page 3: ... for internal fitting of the Aprimatic receiver The pinions Z20 and Z16 Chain can be ordered separately PRELIMINARY CHECKS GENERAL CHARACTERISTICS AP006 P7 GEARED MOTOR DIMENSIONS B 238 309 188 134 20 34 A P 0 0 6 0 0 1 A P 0 0 6 0 0 1 A P 0 0 6 0 0 1 A P 0 0 6 0 0 1 A P 0 0 6 0 0 1 WARNING The gate structure must comply with the current safety regulations The main feature that must be assessed is...

Page 4: ...ng or cutting danger A mechanical stop of the gate in opening B1 must be welded to the lower guide to prevent the gate leaf from slipping off the guide and consequently the DANGER OF FALLING OVER B 1 V PROFILE GUIDE ROUNDED PROFILE GUIDE UPPER GUIDES There must be at least two upper guides fitted linear with the gate which must prevent the gate from swaying during its travel and they should not cr...

Page 5: ...g the wheels apart from the bearing it must be considered that greater is the diameter better is the sliding movement of the gates We suggest not to use wheels with diameters greater than 120 mm RUEDAS B3 B 3 D A B a t a t r o p y t i c a p a c e é t r o p g n u t s i e l o s e p 0 2 1 0 3 4 3 g K 0 5 3 0 6 1 0 3 4 4 g K 0 4 4 0 0 2 0 3 4 4 g K 0 6 5 D A B C a t a t r o p y t i c a p a c e é t r o...

Page 6: ...motor Note in ONDA 500E ONDA 800E the T2B appliance is located on the motor E Aprimatic Radio receiver unit see price list F Cable way for power supply for geared motor from the control unit G Antenna H Aprimatic geared motor ONDA 500 or ONDA 800 I Card for partial sliding opening pedestrians OPTIONAL see Aprimatic price list L Mechanical opening stop M Earth for metal structures N Safety edge act...

Page 7: ...n of the components and safety devices should be performed in compliance with the existing safety regulations CLUTCH To ensure the safety of the automatic control unit the geared motor clutch must be accurately calibrated If the weight and the smooth sliding of the door require clutch adjustment beyond the limits established by the safety regulations it is necessary to increase the automation safe...

Page 8: ...inals Electrician s scissors Cable terminal grippers Tester Calliper in twentieths Measuring stick Protractor Dynamometer S O P E L I S N E T U L O O T L I T U O G U E Z K R E W S O I L I S N E T U 1 5 2 y e k n e l l A 5 2 e l â m n e l l A C 5 2 l e s s ü l h c s s u b m I 5 2 o h c a m n e l l A e v a l L G A S U G A S U 5 2 0 8 2 2 4 o i h c s a m a l o g u r b a e v a i h C 4 y e k n e l l A ...

Page 9: ...te C1 A or if the base is strong enough secured into the ground with screw anchors C1 B and chemical ones A description is also given of the typical layout that must be controlled when the site is inspected see also fig C11 for the layout and the positioning of the rack The ONDA 500 ONDA 800 pinion is compatible both with the plastic rack with a steel core and with the galvanized steel rack ATTENT...

Page 10: ...s subject to heavy snow or with flood risks the plate should be placed at 20 30 cm above the ground AP006 P25 C C 2 Foro passaggio cavi Cable hole Trou de passage des câbles Durchgehendes Loch für Stromkabeln Agujero para el paso de los cables APERTURA OPENING OUVERTURE OEFFNUNG APERTURA APERTURA OPENING OUVERTURE OEFFNUNG APERTURA Foro passaggio cavi Cable hole Trou de passage des câbles Durchgeh...

Page 11: ...the four straps of the foundation plate in the way indicated in C5 Filltheholewithgoodqualitycement inserttheplateintheholeandcheck the perfect positioning and aligning of the plate with the gate C6 ATTENTION The surface of the foundation plate must be protected with Zinc spray or rust inhibitor paint Fitting the sliding plate Clean possible cement splashes or rust on the surface of the plate spec...

Page 12: ...and at the CORRECT DISTANCE from the rack support surface 58 62 mm Secure the geared motor to the plate with the securing screws C10 by unscrewing them and placing them on the plate ATTENTION Push the geared motor against the plate on the opposite side of where the securing screws C10 are to have a correct securing TIGHTEN BUT NOT EXCESSIVELY THE SCREWS UNSCREWING THEM ATTENTION If you have diffic...

Page 13: ...ed motor ATTENTION NEVER WELD WHEN THE GEARED MOTOR IS CONNECTED TO THE MAINS If the lower edge of the gate is too low to fit the rack it is necessary to create abasesupport infig C12anexampleisgivenofabasecreatedwithasection bar if the plastic rack is used and the thickness of the section bar doesn t allow the use of self tapping screws use the M 6 bolts ATTENTION The A measurement depends on the...

Page 14: ...rding to the following table Thickness Material mm Steel Brass Aluminium 1 5 1 9 Ø 5 2 Ø 5 1 1 9 2 7 Ø 5 3 Ø 5 2 2 7 3 4 Ø 5 8 Ø 5 3 3 4 4 8 Ø 6 Ø 5 4 4 8 5 Ø 6 Ø 5 6 Note In case of wooden doors check the good condition of the wood in the fixing points and use proper screws Joining and aligning of the pieces In the plastic rack the joining of two sections of rack is facilitated by matching notche...

Page 15: ...itting instructions in the next paragraph ATTENTION Never weld adjacent sections to one another or close the free space between them this would impede any adjustment PROTECT ALL THE WELDS WITH ANTI RUST TREATMENT USING ZINC SPRAY FITTING OF THE RACK BOTH TYPES ATTENTION The figures of the following instructions refer to the steel rack but the basis technics is the same of the plastic rack Open the...

Page 16: ... rack section at least 200 mm long C21 to the rack C21 using a clamp C21 as shown in the figure Move the second rack section C21 up to the first one and rest it on the section acting as a template C21 Then rest the final part of the second section against the geared motor pinion sliding the gate by hand Place the spacers of the second section against the gate and fix them with two spot welds Carry...

Page 17: ...se ATTENTION When making the connections make sure that the control unit is not connected to the mains Furthermore the unit should be protected by an automatic differential switch D1 ATTENTION The electric connections should be made observing the existing safety regulations by qualified personnel NOTE On ONDA 500 E ONDA 800 E ref 8 is on the motor gear unit 1 Radio receiver 2 Flashing light 3 Phot...

Page 18: ... closing commands as well as the correct timing of the limit switches ATTENTION The connections shown with a double arrow relative to the motor and the limit switch vary according to the gate sliding direction and depending on this may or may not be inverted To establish the correct wiring tests can be made when the control unit starts up At the end of the connection protect the connecting termina...

Page 19: ...d the posts that must comply with the existing safety regulations It is better to adjust the control unit to avoid violent braking this will reduce noise and vibrations which can quicken the wear of the mechanical members of the pinion and of the rack ATTENTION The gate must never for any reason knock against the mechanical stops when opening or closing it should ALWAYS stop before these D 3 FIXIN...

Page 20: ...we suggest during the initial setting to anticipate see arrow in D6 the stop position of the gate by placing the end travel plates about 2 3 cm over the positions where the click of the switch is heard Connect the power supply and check the following With an opening signal the opening end sensor must stop the gate if not invert the end sensor leads Activate the gate and adjust the braking trimmer ...

Page 21: ...crease the number ofsafetydevices inaccordancewiththeexistingsafetyregulations Check the thrust force in both directions and at different gate positions To do this Turn OFF the mains supply to geared motor Remove the cover from the geared motor Hold the screw D7 firm with an hexagonal key CH 4 and adjust the nut D7 with a fixed spanner CH 13 SCREW DOWN to increase pressure UNSCREW to reduce it Sta...

Page 22: ...it from its box by unscrewing its three fixing bolts The mounting position inside the ONDA 500 ONDA 800 is shown in figure E1 The fixing bolts are the same used in the box of the control unit Operate with care in order not to damage the control unit If you want a better protection it is advisable to cut in measure the cable fitting with respect to the entry cable to or use press cables PG21 ELECTR...

Page 23: ...n the manual of the receiver and of the control unit Connect the wire to the external antenna making sure that the type of antenna chosen is appropriate to the radio receiver Close the geared motor and check the functioning of the radio ATTENTION It is advisable to perform the electric connections very carefully to avoid the fitting of electric cables on the diagram of the receiver this could redu...

Page 24: ...r r o c a t a t e s t o n e r a n o i t i s o p t c e r r o c e r o t s e r d n a k c a r e h t k c e h C e v o m o t f f i t s s i e t a g e h t r o n e v e n u s i e d i u g e h T g n i d i l s e v o r p m i d n a s l e e h w d n a e d i u g e h t k c e h C s s e n h t o o m s w o l o o t s i g n i t t e s h c t u l c e h T y l t c e r r o c h c t u l c e h t t e S h t i w s e r e f r e t n i s ...

Page 25: ...eared motor just insert the triangular key F1 in the special lock and turn it half way round in a clockwise direction In order to lock it perform the operation in reverse order and ensure correct engaging by pushing the gate a few centimetres ATTENTION Use the manual release with the electric motor OFF only F 1 1 ...

Page 26: ...T2 Installation instructions GB ...

Page 27: ...urer and is an integral part of the product The information it contains is addressed to expert operators that carry out the installation and extraordinary maintenance They must have the specific qualifications and training to carry out the operations assigned to them correctly and under the maximum safety conditions Strict observation of the instructions contained in the manual will ensure safety ...

Page 28: ... only be installed by qualified servicing and or installation personnel CAUTION The electrical system must comply with the current regulations in the country where the product is installed CAUTION Always disconnect the power supply before opening the container Ensure that a good earthing system is available and connect it to the appropriate terminals 2 1 PREPARATION Before installing the device pr...

Page 29: ... ON the mains power supply and check that the system is functioning correctly as explained below 3 1 FUNCTIONING TESTS When all the connections have been made it is necessary to check the automation system Due to the type of functioning of the T2 card when the first Start pulse is given after Power Up or restoration of the power supply if the gate is at a standstill but not in the open or the clos...

Page 30: ... when a start pulse is given the gates open as far as the opening limit switch If another start pulse is given during opening the gates stop immediately until another start pulse is given this closes the automation A start pulse sent during closing re opens the gate AUTOMATIC MODE WITH STOP Start pulse when gate is closed opens the gate Start pulse during gate opening stops the gate and automatica...

Page 31: ...function is enabled before the automation opens or closes there will be a signal for 3 seconds and the warning light and flashing lights will come ON before the gates move Opening safety device input N C contact enabled in automatic and in the two alternatives of the semi automatic mode This is a safety device input which is enabled during closing and opening When the input is enabled the gates ar...

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