Amazone UG 2200 Special Operating Manual Download Page 203

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Cleaning, maintenance and repair

As necessary

Component

Maintenance work

see page

Workshop work

Super-S boom

•

Correct the settings

220

Electric lighting

•

Replace defective bulbs

233

Solenoid valves

•

Clean

218

Hydraulic throttle valve

•

Adjusting the operating speed

220

Hydraulic plug

•

Rinse / exchange the filter in the
hydraulic plug

218

BAG0021.14 05.19

203

Summary of Contents for UG 2200 Special

Page 1: ...UG 2200 Super UG 3000 Super UG 2200 Special UG 3000 Special Trailed Field Sprayer MG3506 BAG0021 14 05 19 Printed in Germany Please read this operating manual before commissioning Keep it in a safe place for future use en ...

Page 2: ...uestion would not only harm himself but also make the mistake of blaming the machine for pos sible failures instead of himself In order to ensure success one should enter the mind of a thing make himself familiar with every part of the ma chine and get acquainted with how it s handled Only in this way could you be satisfied both with the machine and with yourself This goal is the purpose of this i...

Page 3: ...G Postfach 51 D 49202 Tel E mail Hasbergen Germany 49 0 5405 501 0 amazone amazone de Spare part orders Spare parts lists are freely accessible in the spare parts portal at www amazone de Please send orders to your AMAZONE dealer Formalities of the operating manual Document number MG3506 Compilation date 05 19 Copyright AMAZONEN WERKE H DREYER GmbH Co KG 2019 All rights reserved Reprinting even of...

Page 4: ...the safety information Only after careful reading will you be able to benefit from the full scope of your newly purchased machine Please ensure that all the machine operators have read this operating manual before the machine is commissioned Should you have any questions or problems please consult this op erating manual or contact your local service partner Regular maintenance and timely replaceme...

Page 5: ...king 26 2 16 Safety information for users 27 2 16 1 General safety and accident prevention information 27 2 16 2 Hydraulic system 30 2 16 3 Electrical system 31 2 16 4 Universal joint shaft operation 32 2 16 5 Coupled machines 33 2 16 6 Brake system 33 2 16 7 Tyres 34 2 16 8 Field sprayer operation 35 2 16 9 Cleaning maintenance and repairs 36 3 Loading and unloading 37 4 Product description 38 4 ...

Page 6: ...tracking control 77 5 12 1 AutoTrail steering drawbar 79 5 13 Tracking control via tractor control unit 80 5 14 Stand 81 5 15 Spray liquid tank 82 5 15 1 Fill level indicator on the machine 83 5 15 2 Agitator 83 5 15 3 Maintenance platform with ladder 84 5 15 4 Suction port for filling the spray liquid tank optional 85 5 15 5 Filling connection for filling the spray liquid tank with pressure optio...

Page 7: ...issioning 129 7 1 Checking the suitability of the tractor 130 7 1 1 Calculating the actual values for the total tractor weight tractor axle loads and tyre load capacities as well as the minimum ballast 130 7 1 2 Requirements for tractor operation with attached machines 134 7 1 3 Machines without their own brake system 137 7 2 Adjusting the length of the PTO shaft to the tractor 138 7 3 Securing tr...

Page 8: ...the sprayer during a critical agent change 189 10 9 9 Cleaning the sprayer with a full tank work interruption 190 11 Faults 191 12 Cleaning maintenance and repair 192 12 1 Cleaning 194 12 2 Winter storage and long periods out of operation 195 12 3 Lubrication instructions 198 12 3 1 Lubricants 198 12 3 2 Lubrication point overview 199 12 4 Service plan overview 201 12 5 Axle and brake 204 12 5 1 I...

Page 9: ...ng system 233 12 21 Screw tightening torques 234 12 22 Disposing of the field sprayer 235 13 Liquid circuit 236 13 1 UG Special 237 13 2 UG Super 238 14 Spray table 239 14 1 Flat fan anti drift injector and airmix nozzles spraying height 50 cm 239 14 2 Spraying nozzles for liquid manure 243 14 2 1 Spray table for three ray nozzles spraying height 120 cm 243 14 2 2 Spray table for 7 hole nozzles 24...

Page 10: ...l the directions specified in the operating manual are always seen in the direction of travel 1 3 Diagrams Instructions and responses Activities to be carried out by the user are given as numbered instruc tions Always keep to the order of the instructions The response to an instruction is given by an arrow Example 1 Instruction 1 Machine response to instruction 1 2 Instruction 2 Lists Lists withou...

Page 11: ...ructed in working with on the machine have read and understood this operating manual The operator is obliged to keep all the warning symbols on the machine in a legible state to replace damaged warning symbols Obligations of the user Before starting work anyone charged with working with on the ma chine is obliged to comply with the basic workplace safety instructions and acci dent prevention regul...

Page 12: ... to the operator at the latest on conclusion of the contract Guarantee and liability claims for damage to people or property will be excluded if they can be traced back to one or more of the following causes Improper use of the machine Improper installation commissioning operation and mainte nance of the machine Operation of the machine with defective safety equipment or improperly attached or non...

Page 13: ...injury WARNING Indicates a medium risk which could result in death or serious physical injury if not avoided If the instructions are not followed then this may result in death or serious physical injury CAUTION Indicates a low risk which could cause minor or medium level physical injury or damage to property if not avoided IMPORTANT Indicates an obligation to special behaviour or an activity re qu...

Page 14: ...r and maintenance personnel Check all safety equipment regularly 2 4 Safety and protection equipment Before starting up the machine each time all the safety and protection equipment must be properly attached and fully functional Check all safety and protection equipment regularly Faulty safety equipment Faulty or disassembled safety and protection equipment can lead to dangerous situations 2 5 Inf...

Page 15: ...re those who have been instructed in their assigned tasks and in the possible risks in the case of improper behaviour have been trained if necessary and have been in formed about the necessary protective equipment and measures 3 People with specialist technical training shall be considered as a specialist Due to their specialist training and their knowledge of the appropriate regulations they can ...

Page 16: ...connections are firmly secured and tight en if necessary When the maintenance work is completed check the function of the safety devices 2 10 Design changes You may make no changes expansions or modifications to the ma chine without the authorisation of AMAZONEN WERKE This also applies when welding support parts Any expansion or modification work shall require the written approval of AMAZONEN WERK...

Page 17: ...m third parties does not guarantee that they have been constructed in a way as to meet the requirements placed on them AMAZONEN WERKE shall accept no liability for damage caused by the use of non approved spare and wear parts or aids 2 11 Cleaning and disposal Handle and dispose of any materials used carefully in particular when carrying out work on lubrication systems and equipment and when clean...

Page 18: ...o fields Field 1 is a symbol describing the danger surrounded by triangular safety symbol Field 2 is a symbol showing how to avoid the danger Warning symbols explanation The column Order number and explanation provides an explanation of the neighbouring warning symbol The description of the warning symbols is always the same and specifies in the following order 1 A description of the danger For ex...

Page 19: ...eneral safety instructions 2 13 1 Positions of warning symbols and other labels Warning symbols The following diagrams show the arrangement of the warning symbols on the machine Fig 1 BAG0021 14 05 19 19 ...

Page 20: ...erious or potentially fatal injuries anywhere on the body It is forbidden to ride on the machine and or climb the machine while it is running This also applies to machines with treads or platforms Make sure that nobody is riding on the machine MD 084 Risk of crushing the entire body due to standing in the swivel range when machine parts are being lowered This danger can cause extremely serious and...

Page 21: ... and follow the operating manual and safety information before starting up the machine MD 096 Danger from escaping high pressure hydrau lic fluid due to leaking hydraulic hose lines This danger may cause serious injuries perhaps even resulting in death if escaping high pressure hydraulic fluid passes through the skin and into the body Never attempt to plug leaks in hydraulic hose lines with your h...

Page 22: ...the type of intervention read and observe the instructions in the appro priate sections of the operating manual MD 104 Risk of crushing the entire body or impacts due to standing in the swivel range of lateral ly moving machine parts These dangers can cause extremely serious and potentially fatal injuries Maintain an adequate safety distance from moving machine parts while the tractor en gine is r...

Page 23: ...lter MD158 When using wheels that are not factory assem bled ensure that the rim only touches the wheel hub and not the brake drum MD 159 Only fill the hand wash tank with clear fresh wa ter and never with crop protection agent MD 172 It is essential to ensure that the ladder is locked in the transport position BAG0021 14 05 19 23 ...

Page 24: ...ng the machine from the tractor To do this use the parking brake and or the wheel chock s MD 192 Danger of fluids escaping under high pres sure while working on hoses and connec tions under pressure This can result in extremely serious injuries on all parts of the body It is not allowed to work on this component MD 199 The maximum operating pressure of the hydrau lic system is 210 bar MD 209 Dange...

Page 25: ...chine while the tractor engine is running and the tractor is not secured against unintentional rolling Instruct anyone in the danger area between tractor and machine to leave the danger ar ea while the tractor engine is running and the tractor is not secured against uninten tional rolling MD 226 Risk of crushing the entire body due to standing under suspended loads or raised machine parts This dan...

Page 26: ...ailure of important machine functions Failure of prescribed methods of maintenance and repair Danger to people through mechanical and chemical influences Risk to the environment through leakage of hydraulic fluid 2 15 Safety conscious working Besides the safety information in this operating manual the generally applicable national workplace safety and accident prevention regula tions are binding C...

Page 27: ... weather conditions the driving characteristics of the tractor and the connected machine Coupling and uncoupling the machine Only connect and transport the machine with tractors suitable for the task When coupling machines to the tractor s three point linkage the linkages of the tractor and the machine must always be the same Connect the machine to the prescribed equipment in accordance with the s...

Page 28: ...erstand all the equip ment and actuation elements of the machine and their function There is no time for this when the machine is already in opera tion Do not wear loose fitting clothing Loose clothing increases the risk of being caught by the drive shaft Only start up the machine when all the safety equipment has been attached and is in the safety position Comply with the maximum load for the con...

Page 29: ...ehicle combination tractor plus connected machine Check the brake power before moving off When turning corners with the machine connected take the broad load and balance weight of the machine into account If the machine is fixed to the tractor s three point linkage or lower links before moving off ensure sufficient side locking of the trac tor lower links Before moving off move all the swivellable...

Page 30: ...hose lines checked at least once a year by a specialist for proper functioning Replace the hydraulic hose lines if they are damaged or worn Only use AMAZONE original hydraulic hose lines The hydraulic hose lines should not be used for longer than six years This period includes any storage time of a maximum of two years Even with proper storage and approved use hoses and hose connections are subjec...

Page 31: ...may cause an explosion Risk of explosion avoid the production of sparks or the presence of naked flames in the vicinity of the battery The machine may be equipped with electronic components whose function is influenced by electromagnetic interference from other units Such interference can pose risks to people if the following safety information is not followed ο If retrofitting electrical units an...

Page 32: ...m the PTO shaft manufacturer When turning corners observe the permitted bending and dis placement of the PTO shaft Before switching on the universal joint shaft check that the se lected universal joint shaft speed of the tractor matches the per mitted drive speed of the machine Instruct people to leave the danger area of the machine before you switch on the universal joint shaft While work is bein...

Page 33: ...ce the driving behaviour and steering and braking power of the tractor and in particular single axle machines with drawbar loads on the tractor Only one specialist workshop can adjust the height of the draw bar if it is a straight drawbar with drawbar load 2 16 6 Brake system Only specialist workshops or recognised brake services can carry out adjustment and repair work on the brake system Have th...

Page 34: ... tensioning belts ο the air reservoir is damaged ο the rating plate on the air reservoir is rusty loose or miss ing Hydraulic brake system for export machines Hydraulic brake systems are prohibited in Germany When filling up or replacing the brake fluid use the prescribed hydraulic fluids When replacing the hydraulic fluids comply with the appropriate regulations 2 16 7 Tyres Repair work on tyres ...

Page 35: ...liquid tank must not be ex ceeded during filling When there will be exposure to crop protection agent wear the proper protective clothing i e gloves overalls safety glasses etc When using tractors with a cab with ventilation fans re place the fresh air filters with activated carbon filters Observe the information on the compatibility of crop protec tion agents and substances for the field sprayer ...

Page 36: ...Disconnect the cable to the tractor generator and battery before carrying out electrical welding work on the tractor and on at tached machines Spare parts must meet at least the specified technical require ments of AMAZONEN WERKE This is ensured through the use of AMAZONE original spare parts When repairing field sprayers which have been used for liquid fertiliser application with ammonium nitrate...

Page 37: ...only couple and transport the machine with a tractor for loading and unloading if the tractor meets the necessary power requirements Pneumatic braking system Only move off with the machine connected when the pressure gauge on the tractor shows 5 0 bar Loading using a lifting crane There are 4 attachment points Fig 2 1 on the right and on the left of the machine Fig 2 DANGER If loading the machine ...

Page 38: ...n when actually at the machine This helps you to understand the machine better 4 1 Overview of the assemblies Fig 3 Fig 3 1 Spray liquid tank 2 Filling opening for spray liquid tank 3 Control terminal 4 Swivelable induction bowl 5 Spraying pump 6 Fresh water tank 7 Fill level indicator spray liquid tank 8 Maintenance platform 9 Foldable ladder 10 Hose cabinet 11 Drawbar 12 Tyres 38 BAG0021 14 05 1...

Page 39: ...hing water tank 2 Flushing water tank filling opening 3 Parking brake 4 Stand 5 Pump equipment 6 Wheel chocks 7 Hydraulic block with system setting screw job computer optional 8 Super S sprayer boom 9 Transport box BAG0021 14 05 19 39 ...

Page 40: ...the Super S boom from folding out uninten tionally Fig 5 Transport locking mechanism on the Super L1 boom to prevent unintentional unfold ing ο Boom support on the inner boom Fig 6 ο Safety clip against unintentional un folding Fig 7 Handrail on the maintenance platform Fig 8 40 BAG0021 14 05 19 ...

Page 41: ...0 4 3 Supply hoses between the tractor and the machine Supply hoses in parking position Fig 12 1 Hydraulic hose lines depending on equip ment 2 Electric cable for lighting 3 Machine cable with machine connector for operating terminal 4 Brake line with coupling head for air brake Alternatively Brake line with connection to hydraulic brake Fig 11 BAG0021 14 05 19 41 ...

Page 42: ...e holder with lighting 5 Reflector on the side of the boom 6 Additional rear light and brake light Fig 12 Fig 14 1 2 x 3 reflectors yellow lateral view distance of max 3m Fig 13 Connect the lighting system via the connector to the 7 pin tractor socket For France additional lateral danger signs and warning beacon on the sprayer boom are required 42 BAG0021 14 05 19 ...

Page 43: ...rail control for precise tracking is prohibited if on sloping terrain See page 72 Restrictions for use on slopes 1 Driving on slopes with a full spray liquid tank 2 Driving on slopes with a partially full spray liquid tank 3 Application of residual quantities 4 Turning 5 Folding the sprayer boom 1 2 3 4 5 Across a slope 15 15 15 15 20 Up down the slope 15 30 15 15 20 Intended use also covers Compl...

Page 44: ...ancolan and Ter idox can cause damage to the pump diaphragms hoses spray lines and tanks The examples given are in no way intended to represent a comprehensive list In particular we warn against unauthorised mixtures of two or more different crop protection agents Substances which have a tendency to stick together or set must not be applied When using such aggressive crop protection agents it is r...

Page 45: ...o one may stand in the machine danger area if the tractor engine is running with the PTO shaft hydraulic system connected if the tractor and machine are not protected against unintentional start up and rolling The operating person may only move the machine or switch or drive the tools from the transport position to the working position or vice versa when there is no one in the machine danger area ...

Page 46: ... load A1 Machine rating plate The machine rating plate specifies 1 Vehicle ID no 2 Machine ID no 3 Product 4 Basic weight kg 5 Perm drawbar load kg 6 Perm rear axle load kg 7 Perm system pressure bar 8 Perm total weight kg 9 Factory 10 Model year CE marking CE label with specification of the year of manufacture 4 10 Conformity Directives Standards designation The implement complies with the Implem...

Page 47: ...on rate of the implement is limited by the following fac tors Maximum flow to the sprayer boom of 200 l min HighFlow 400 l min Maximum flow per part width section of 25 l min with 2 spray lines 40 l min per part width section Maximum flow per nozzle body of 4 l min BAG0021 14 05 19 47 ...

Page 48: ...lculation formula for the application rate in l min Agitator capacity per minute 5 of the tank volume Permissible application rate Pump capacity 0 05 x nominal tank volume l min l min l see technical data Conversion of the application rate in l ha 1 Determine the application rate per nozzle divide the permissible application rate by the number of nozzles 2 Read the application rate per hectare dep...

Page 49: ...mm 5900 mm Width 2400 mm Height 3300 mm Technical residue incl pump On the flat 6 l 17 l Along the contours ο Direction of travel 20 to left 15 l 26 l ο Direction of travel 20 to righ 15 l 26 l Along the gradient ο 16 up the slope 45 l 56 l ο 20 down the slope 47 l 58 l Central switching mechanism Electric part width section valve coupling Spray pressure adjustment Electric Spray pressure setting ...

Page 50: ...ts the permissible axle load Tyre load capacity per wheel The load index on the tyre indicates the load capacity of the tyre The speed index on the tyre indicates the maximum speed at which the tyre has the tyre load capacity according to the load index The tyre load capacity is only achieved when the tyre inflation pressure matches the nominal pressure Load index 140 141 142 143 144 145 146 147 T...

Page 51: ...pecifications of the tyre manufacturer WARNING Danger of accident In event of too low inflation pressure the stability of the vehicle is no longer guaranteed 4 14 Noise emissions data The workplace related emissions value acoustic pressure level is 74 dB A measured during operation at the ear of the tractor driver with the cab closed Measuring unit OPTAC SLM 5 The noise level is primarily dependen...

Page 52: ... hydraulic fluid is suitable for the combined hy draulic fluid circuits of all standard tractor brands Control units Depending on the equipment see Seite 63 Service brake system depending on equipment Dual circuit service brake sys tem or 1 hose coupling red for the supply line 1 hose coupling yellow for the brake line Single circuit service brake system or 1 service line hose coupling for the bra...

Page 53: ... and function 5 Structure and function The following section provides information on the machine structure and the functions of the individual components 5 1 Functionality UG Special UG Super BAG0021 14 05 19 53 ...

Page 54: ...ing the liquid to the individual spray lines 10 The return flow meter 11 control terminal only determines the quantity of spray liquid to be conveyed back to the spray liquid tank in the case of a low application rate In its switched on state the agitator 12 ensures that the spray liquid in the spray liquid tank remains homogenous The stirring perfor mance of the agitator can be set at the setting...

Page 55: ...via pump 7 Pressure filter drain hose 8 Drain for spray liquid 9 Fill level indicator for fresh water 10 Connection for Ecofill 11 Connection for Ecofill flushing A VARIO switch tap suction side B VARIO switch tap pressure side C Setting tap for agitator pressure filter draining D Switch tap for fill quick empty E Switch tap for ring line induction bowl canister flushing F Switch tap for suction i...

Page 56: ...n the technical residue from the suction chest and suction filter Fig 16 B VARIO switch tap pressure side ο Spraying operation ο Filling quick emptying option al D ο Internal tank cleaning with flushing water H2O ο External cleaning with flushing water H2O Fig 17 C Setting tap for agitator drain pressure filter ο Agitator ο 0 Zero setting ο Drain technical residue from pressure filter Fig 18 56 BA...

Page 57: ...k emptying Fig 19 E Switch tap for ring line induction bowl canister flushing ο Ring line ο 0 Zero setting ο Canister flushing Fig 20 F Switch tap for suction induction ο Draw in additionally from an ex ternal source via an injector ο 0 Zero setting ο Evacuate induction bowl Fig 21 BAG0021 14 05 19 57 ...

Page 58: ...tion G Setting tap for main agitator ο Agitator ο 0 Zero setting Fig 22 All stop taps are open when lever position is in direction of flow closed when lever position is transverse to direction of flow 58 BAG0021 14 05 19 ...

Page 59: ...f the safety device is missing or dam aged or without correctly using the supporting chain Before each use check that ο all PTO shaft protective devices are installed and fully func tional ο the clearance around the PTO shaft is sufficient in all oper ating positions Insufficient clearance will result in damage to the PTO shaft Attach the supporting chains in a way that ensures a sufficient swivel...

Page 60: ...type Read and follow the operating manual provided for the PTO shaft Correct use and maintenance of the PTO shaft prevents serious accidents When coupling the PTO shaft ο refer to the operating manual provided for the PTO shaft ο observe the permissible drive speed of the machine ο observe the correct installation length of the PTO shaft Re fer to the section Adjusting the length of the PTO shaft ...

Page 61: ...ractor until the latch is heard to engage When coupling the PTO shaft refer to the operating manual provided for the PTO shaft and observe the permissible universal joint shaft speed of the machine The tractor symbol on the protective tube of the PTO shaft identifies the tractor side connection of the PTO shaft 6 Secure the PTO shaft guard using the supporting chain s to prevent movement 6 1 Faste...

Page 62: ...led PTO shaft in the holder provided This pro tects the PTO shaft from damage and dirt Never use the supporting chain on the PTO shaft to hang up the uncoupled PTO shaft Clean and lubricate the PTO shaft if it is going to be out of use for a long time 1 Uncouple the machine from the tractor See page 148 2 Drive the tractor up to the machine leaving a clearance of ap proximately 25 cm between the t...

Page 63: ... used in different types of activa tion depending on the hydraulic function Latched for a permanent oil circulation Tentative activate until the action is executed Float position free oil flow in the control unit Marking Function Tractor control unit yellow height adjustment raise Double acting lower yellow Lift module optional raise Double acting lower green fold boom fold out Double acting fold ...

Page 64: ...tor or machine side If you are injured by hydraulic fluid contact a doctor immediately Profi folding Maximum permissible pressure in oil return 5 bar Therefore do not connect the oil return to the tractor control unit but to a pressure free oil return flow with a large plug coupling WARNING For the oil return use only DN16 lines and select short return paths Pressurise the hydraulic system only wh...

Page 65: ...nto the hydraulic sockets until they are heard to engage Check the coupling points on the hydraulic hose lines to see if they are sitting correctly and are sealed 1 Swivel the actuation lever on the control valve on the tractor to float position neutral position 2 Clean the hydraulic plugs on the hydraulic hose lines before coupling the hydraulic hose lines with the tractor 3 Connect the hydraulic...

Page 66: ...ling vehicle with man ually adjustable brake pressure regulator Brake pressure regulator Fig 27 1 for manual adjustment of brake pressure The setting of the braking power is done in 4 steps depending on the load of the ma chine ο Sprayer filled 1 1 ο Sprayer partly filled 1 2 ο Sprayer empty 0 ο Towing operation Fig 24 Fig 29 1 Hose coupling on brake line yellow 2 Hose coupling on supply line red ...

Page 67: ...unin tentionally releasing the service brake Dual circuit pneumatic braking system Always couple the hose coupling on the brake line yellow first and then the hose coupling on the supply line red The service brake on the machine is immediately released from the brake setting if the red hose coupling is coupled 1 Open the cover on the hose coupling on the tractor 2 Dual circuit pneumatic braking sy...

Page 68: ...order otherwise the service brake system will trip and may set the unbraked machine moving When the machine is uncoupled or pulled away from the trailer air is vented from the trailer brake valve supply line The trailer brake valve is automatically switched and operates the service braking system independently of the automatic load dependent braking force regula tor 1 Secure the machine against un...

Page 69: ...rew union if present hand tight 5 6 2 Uncoupling the hydraulic service brake system 1 Loosen the hydraulic screw union if present 2 Protect the hydraulic plug and hydraulic socket against soiling using the dust protection caps 3 Store the hydraulic hose line in the hose cabinet 5 6 3 Emergency brake In event of the machine being released from the tractor during travel the emergency brake will brak...

Page 70: ... emergen cy brake it is essential to insert the safety splint into the brake valve from the same side Fig 30 Otherwise the brake will not function After reinserting the safety splint carry out a brake test for the service brake and the emergency brake When the implement is uncoupled the pressure accumulator presses hydraulic oil into the brake and decelerates the implement or into the hose line to...

Page 71: ...on for releasing applying in the end area the parking brake requires approx 20 kg manual force to be applied Fig 29 Crank position for quick releasing apply ing A Apply the tractor parking brake B Release parking brake Fig 30 Correct the setting of the parking brake if the spindle s tension is no longer sufficient Ensure that the bowden cable is not lying or rubbing against other vehicle parts Whe...

Page 72: ... wheel chocks is attached with a thumb bolt in the front storage compartment un der the tractor cab Fig 31 Put the foldable wheel chocks into operating position by pressing the button and apply directly on the wheels before uncoupling Fig 32 72 BAG0021 14 05 19 ...

Page 73: ... Implements without a brake system or with a single line brake system must be equipped with a safety chain in compliance with local country regulations The safety chain must be correctly fixed to a suitable position on the tractor before transporting Fig 33 BAG0021 14 05 19 73 ...

Page 74: ...rawbar to the tractor If using automatic trailer couplings check that the connection is se cure after coupling If using non automatic trailer couplings secure the coupling pin positively after inserting it 5 10 1 Track follow drawbar SelfTrail The track follow drawbar is secured to the lower Category II coupling points of the tractor s hy draulic system The track follow drawbar Fig 37 1 ensures th...

Page 75: ... The universal drawbar ensures precise tracking of the machine behind the tractor The universal drawbar can be used with track follow effect Fixing bar hydraulic cylinder in position A During use on the field without track follow effect Fixing bar hydraulic cylinder in position B During transport road travel Fig 35 WARNING Risk of accident from unstable driv ing behaviour Secure the fixing bar hyd...

Page 76: ...r optional The straight and hitch drawbars can be used as fixed drawbar with fixing bar steering drawbar ο with AutoTrail control for precise track ing with hydraulic cylinder ο with control via the tractor control unit for travel on gradients Fig 36 Fig 37 5 11 Lower link safety chain The safety chain prevents unintentional raising of the lower link if there is a negative drawbar load This can pr...

Page 77: ...e AutoTrail position encoder 1 Insert the rod Fig 42 2 into the plastic bush Fig 42 3 steck en 2 Insert the position encoder Fig 42 4 into the holder Fig 42 5 3 Align the potentiometer in direction of travel cable to rear and secure with a locking screw against rotation See operating manual for software ISOBUS A precondition for the perfect functioning of the hydraulically operated following steer...

Page 78: ...s is permitted for manoeuvring while reversing is prohibited Risk of the machine tipping over When using the tracking steering drawbar there is a risk of tipping over when performing a turning manoeuvre on a headland and on tight bends at high speeds due to the shifting of the centre of gravity when the steering drawbar is pushed in The risk of tipping over is especially great when travelling down...

Page 79: ...ransportation while AutoTrail is switched on is prohibited On the control terminal for this purpose 1 Set the steering drawbar to central position drawbar flush with machine On the control terminal for this purpose 1 1 Put AutoTrail into manual mode 1 2 Align steering drawbar steering axle man ually AutoTrail stops automatically once the central position has been reached 2 Switch off control termi...

Page 80: ... particularly with regard to drill crops e g potatoes or vegeta bles when driving or manoeuvring in and out of the drills Turning circle dwk 18 m Transportation DANGER Risk of accident from the machine tipping over Move the steering drawbar to the transport position for transportation 1 Actuate tractor control unit blue until the drawbar is at the zero setting Fig 44 1 Pay attention to the pointer...

Page 81: ...g handle Fig 45 4 4 Reinsert the pin into the stand and secure with the linchpin 5 Using the manual crank Fig 46 5 ο continue to lower the stand until the coupling point is relieved ο completely raise the stand Stand adjustable Fig 45 1 1 Loosen linchpin Fig 46 2 lösen 2 Pull out pin Fig 46 3 herausziehen 3 Raise lower stand using handle Fig 46 4 4 Reinsert the pin into the stand and secure with t...

Page 82: ...g opening 4 External filling connection 5 Filling sieve 6 Float for determining the fill level 7 Agitator 8 Additional agitator only UG Super WARNING Damage to the lid and escaping spray agent when driving The filling sieve made of stainless steel as a surge protection must always be mounted Hinged screw lid for the filling opening To open the lid rotate to the left and swing open To close the lid...

Page 83: ...eaning pressure filter When the agitators are switched on they mix the spray liquid in the spray liquid tank thereby providing a homogeneous spray liquid The stir ring performance can be infinitely adjusted The stirring performance is adjusted using switch tap G for the main agitator on the setting tap using switch tap C for the additional agita tor on the setting tap To switch off the relevant ag...

Page 84: ... spray liquid tank Risk of injury from poisonous vapours It is strictly forbidden to ride on the field sprayer Riding on the machine creates a risk of falling It is essential to ensure that the ladder is locked in the transport posi tion Fig 50 1 Folded up ladder secured in transport posi tion 2 Automatic catch To unlock turn the lever up Fig 47 84 BAG0021 14 05 19 ...

Page 85: ...ition 2 Quick coupling 3 Suction filter for filtering the intake water 4 Non return valve Prevents liquid already in the spray liquid tank from running out if the vacuum suddenly collapses during the filling process Fig 48 5 15 5 Filling connection for filling the spray liquid tank with pressure option Filling connection with free flow path and swivel spout Fig 52 Return flow safe direct filling F...

Page 86: ...ines when the tank is full Only fill the flushing water tank with clear fresh water ο UG 2200 Tank volume 280 litres ο UG 3000 Tank volume 400 litres Fig 54 1 Flushing water tank 2 Filling opening with screw lid and venting valve Fig 55 1 Fill level indicator in litres Fig 51 Filling the flushing water tanks 1 Remove the cover from the flushing water tank 2 Fill the flushing water tank via ο the f...

Page 87: ...led down while in transport position To swivel the induction bowl in filling position 1 Take hold of the handle on the induction bowl 2 Unlock transport safety catch Fig 57 1 entriegeln 3 Swivel the induction bowl down Fig 58 1 Rotating canister flushing nozzle for wash ing out canisters or other containers 2 Pressure plate 3 Ring line to dissolve and induct crop protec tion agent and urea Fig 55 ...

Page 88: ...nst uninten tional spraying using the locking mechanism Fig 60 1 before each pause in spraying before depositing the spray gun in its holder after cleaning work is complete 5 18 Spray agent addition Ecofill option Ecofill connection for extracting spraying agent from Ecofill tanks Fig 61 1 Ecofill filling connection optional 2 Flushing port for Ecofill counter 3 Ecofill switch tap Fig 58 88 BAG002...

Page 89: ...ands ο for cleaning the spraying nozzles Fig 59 Only fill the fresh water tank with clear fresh water WARNING Danger of poisoning from using unclean water in the fresh water tank Never use the water from the fresh water tank as drinking water The ma terials used to construct the fresh wa ter tank are not food safe BAG0021 14 05 19 89 ...

Page 90: ...drive speed Pump equipment 250 l min 370 l min 210l min 160 l min Pumptype BP280 BP235 BP171 Delivery quantity at 540 rpm l min 2 bar 20bar 250 240 208 202 160 154 Power requirement kw 9 8 8 4 7 0 Construction type 6 cyl 6 cyl 4 cyl piston operated diaphragm oump Pulsation damping Oil damping Oil damping Pressure reservoir Residue Pump l 1 9 1 7 1 6 Suction hose 1 5 0 9 0 9 Pressure hose 0 8 0 8 0...

Page 91: ...zle filters must always be smaller than the nozzle open ing of the nozzles in question Ensure that the use of pressure filter inserts with 80 or 100 mesh inch for some crop protection agents can filter out active agents In individual cases enquire with crop protection agent manufacturers 5 21 1 Filling sieve The filling sieve Fig 64 1 prevents the spray liquid from being contaminated when the spra...

Page 92: ...lter inserts 50 mesh inch standard blue for nozzle size 03 and larger Filter area 216 mm Mesh size 0 35 mm 80 mesh inch yellow for nozzle size 02 Filter area 216 mm Mesh size 0 20 mm 100 mesh inch green for nozzle size 015 and smaller Filter area 216 mm Mesh size 0 15 mm Fig 63 5 21 4 Nozzle filters The nozzle filters Fig 67 1 prevent the spraying nozzle from becoming blocked Overview of the nozzl...

Page 93: ...s from being drawn in Fig 65 5 22 Immobiliser for towing device Lockable device for the drawbar eye ball brack et or lower link crosspiece prevents unauthor ised use of the machine Fig 66 5 23 Transport and secure container optional Transport and secure container Fig 69 1 for storing protective clothing and accessories Fig 67 BAG0021 14 05 19 93 ...

Page 94: ...f 135 Heater and lotus coating Infrared night view technology Automatic backlight compensation Fig 68 5 25 Exterior wash down kit optional Exterior wash down kit for cleaning the field sprayer includes 1 Hose coiler 2 20 m pressure hose 3 Spray gun Operating pressure 10 bar Water output 18 l min Fig 69 Fig 70 WARNING Danger from liquids escaping under pressure and contamination with spray liquid i...

Page 95: ...ts on the sprayer boom and 2 work floodlights on the platform Fig 71 LED individual nozzle illumination Fig 72 2 variants Separate power supply from the tractor is required operation via the dashboard Power supply and operation via ISOBUS BAG0021 14 05 19 95 ...

Page 96: ...he spray rate used in spraying operation the operation of all functions on the sprayer boom the operation of special functions the monitoring of the field sprayer during spraying operation The control terminal controls a job computer Here the job computer receives all necessary information and manages the area based regula tion of the spray rate l ha depending on the quantity target quantity enter...

Page 97: ...device carries out area based regulation of the spread rate depending on the current speed and working width Current spread rate speed worked area total area quantity applied and overall spread rate working time and distance travelled are continu ously detected Fig 74 See also the AMASPRAY operating manual BAG0021 14 05 19 97 ...

Page 98: ... the desired fill level is reached signal limit ο Filling stopped manually Remote controlled switching of intake cock from filling to spraying The intake cock is operated by remote control via the control terminal and electric motor For remote control the hand lever must be engaged with the cylinder screw 2 in the hole of the slewing ring 3 manually at the control terminal For manual operation ο s...

Page 99: ...out Hydraulic height adjustment Hydraulic tilt adjustment Folding in one side of the sprayer boom One sided independent raising and lowering of the sprayer boom boom extension Profi folding II only Folding via the tractor control unit The boom is operated via tractor control units Depending on equipment sprayer boom folding must be select ed using the operating terminal and carried out using tract...

Page 100: ...g drawn in and or caught by the moving parts of the boom or impact if they stand in the swivel range of the boom while it is folding out or in Instruct personnel to leave the swivel range of the boom before you fold the boom out or in Release the control for folding the boom out and in immediately if someone enters the swivel range WARNING Risk of crushing and impact for other road users if the bo...

Page 101: ...ha nism 5 Vibration compensation 6 Part width section fittings 7 Boom support 8 Safety clip as transport locking mechanism Locking and unlocking the transport locking mechanism Unlocking the transport locking mechanism Raise the sprayer boom using the height adjust ment until the catch hooks Fig 79 1 release the boom support Fig 79 2 the boom is completely raised above the safety clip Fig 77 BAG00...

Page 102: ...l the catch hooks Fig 79 1 latch onto the boom support Fig 79 2 the boom is locked using the safety clip Fig 80 1 Fig 78 6 2 Super S boom Fig 79 1 Sprayer boom with spray lines here folded boom package 2 Nozzle protection tube 3 Spacer 4 Outer boom locking see Seite 104 5 Swing compensation see Seite 106 6 Part width section valve 102 BAG0021 14 05 19 ...

Page 103: ... boom from the transport position Fig 82 shows the unlocked sprayer boom Fig 80 Locking the transport safety catch Lower the sprayer boom fully using height ad justment until the catching lugs Fig 83 1 grasp the catching sockets Fig 83 2 aufnehmen The transport safety catch locks the sprayer boom in the transport position Fig 83 shows the locked sprayer boom Fig 81 If the catching lugs Fig 83 1 do...

Page 104: ... with the sprayer boom switched off the residual pressure of the spray liquid in the sprayer boom decreases via this return flow thus ensuring drip free switching off of the nozzles in conjunction with the diaphragm valves in the nozzles Fig 82 Fig 83 6 4 Outer boom locking The outer boom locking mechanisms protect the boom from damage if the outer boom sections come into contact with solid obstru...

Page 105: ... 6 5 Spacer The spacer prevents collisions of the boom with the ground Fig 85 When using certain nozzles the spacers are with in the spray cone In this case attach the spacers horizontally on the carrier Use thumb bolts Fig 86 BAG0021 14 05 19 105 ...

Page 106: ...cking the swing compensation Even lateral distribution can only be achieved with the swing compen sation unlocked After the sprayer boom is fully folded out actuate the operating lever for another 5 seconds The swing compensation Fig 87 1 unlocks and the unfolded sprayer boom can swing free opposite the boom frame Locking the swing compensation ο For road transport ο When folding the boom out and ...

Page 107: ...f the danger area of the machine 2 Set spraying height as per spray table via Actuate tractor control unit yellow Operating terminal with Profi folding Always align the sprayer boom parallel to the ground only then can the specified spraying height be achieved on all nozzles Folding out the sprayer boom 1 Actuate tractor control unit yellow Raise the boom to unlock it from its transport position 2...

Page 108: ...sent 3 Actuate tractor control unit yellow until the individual segments of the two booms are fully folded in Super S the two boom packages are folded in Super L1 both the boom packages are swivelled to the front 4 Actuate tractor control unit green Lower the boom locking it in the transport position CAUTION Only drive in locked transport position The swing compensation locks automatically before ...

Page 109: ...use damage to the sprayer boom Use a significantly reduced speed for spraying operation to avoid the sprayer boom swinging out and coming into contact with the ground with the swing compensation locked Unless the sprayer boom is guided smoothly even lateral distribution cannot be guaranteed The sprayer boom is fully unfolded 1 Lock the swing compensation 2 Using the height adjustment lift the spra...

Page 110: ...Case 1 Number of nozzles outer part width section Number of nozzles on the foldable outer element When spraying with a reduced working width keep the outer part width sections switched off Case 2 Number of nozzles outer part width section Number of nozzles on the foldable outer element Close the outer nozzles manually triple nozzle head Perform changes on the control terminal ο Enter the changed w...

Page 111: ...activated in the on board computer Fig 89 1 Boom width reduction 2 Boom width damping Option A Stop tap opened B Stop tap closed Working with reduced working width 1 Reduce the boom width hydraulically 2 Close the stop taps for the boom width reduction 3 Open the stop tap for the boom damping 4 Deactivate the respective boom part width sections in the on board computer 5 Perform work with reduced ...

Page 112: ...ner sensor Fig 90 6 10 Boom extension option The boom extension increases the working width infinitely up to 1 20 metres Fig 91 1 Boom extension in transport position 2 Boom extension in working position 3 Stop tap for the outer nozzle A Stop tap opened B Stop tap closed 4 Wing bolts for securing the boom extension in the transport or working position 112 BAG0021 14 05 19 ...

Page 113: ...y holds the sprayer boom parallel at the desired distance from the target surface DistanceControl with 2 sensors DistanceControl with 4 sensors Ultrasound sensors Fig 91 1 detect the dis tance to the ground or the crop If the height deviates from the desired measurement on one side the DistanceControl regulates the tilt ad justment in order to adjust the height If the ter rain rises on both sides ...

Page 114: ...3 1 Technical data Ensure that the residue in the spray line is still being sprayed at an undiluted concentration Always spray this residue on an untreated area The residue contained in the spray line is dependent on the sprayer boom working width Formula for calculating the required distance in m for spraying out the undiluted residue in the spray line Required distance m Undiluted residue l x 10...

Page 115: ... 5 0 11 0 16 0 17 0 1 5 18 5 22 0 11 4 4 3 3 5 4 5 3 3 4 4 5 5 15 5 21 0 17 5 1 5 19 0 24 0 21 15 7 6 6 6 6 6 6 6 5 0 10 0 15 0 16 0 1 5 17 5 20 0 9 4 4 6 5 4 5 6 4 4 5 0 11 0 16 0 17 0 1 5 18 5 22 0 11 3 3 4 4 5 4 5 4 4 3 3 5 5 15 5 21 0 17 5 1 5 19 0 24 0 24 5 9 10 10 10 9 5 0 10 0 15 0 16 0 1 5 17 5 21 0 7 6 6 8 8 8 6 6 5 0 11 5 16 5 17 5 1 5 19 0 22 0 9 6 5 6 5 4 5 6 5 6 5 0 12 0 17 0 18 0 1 5...

Page 116: ... 5 16 0 21 5 23 0 1 5 24 5 20 0 11 3 3 4 5 4 4 4 5 4 3 3 5 5 22 0 27 5 28 5 1 5 30 0 20 0 24 5 9 10 10 10 9 5 0 10 0 15 0 16 0 1 50 17 5 22 0 7 6 6 8 8 8 6 6 5 0 11 5 16 5 17 5 1 5 19 0 22 0 9 6 5 5 5 6 5 5 5 6 5 5 17 0 22 5 23 5 2 0 25 5 28 0 11 5 4 5 4 4 4 4 4 5 4 5 5 5 22 5 28 0 29 0 2 0 31 0 30 0 27 7 8 7 8 8 8 7 8 5 0 12 5 17 5 18 5 2 0 20 5 27 0 9 6 6 6 6 6 6 6 6 6 5 5 17 5 23 0 24 0 2 0 26 ...

Page 117: ... Shutter holds the entire diaphragm valve in the nozzle body 5 Nozzle filter fitted as standard on machines with 50 mesh inch is inserted from below into the nozzle body 6 Rubber seal 7 Nozzle with bayonet cap Fig 94 6 14 1 Multiple nozzles It is advantageous to use multiple nozzle heads when using different nozzle types Turning the multiple nozzle head counterclock wise brings a different nozzle ...

Page 118: ...ig 95 Quadruple nozzles optional The arrow indicates the vertical nozzle that is being supplied Fig 96 The quadruple nozzle body can be equipped with a 25 cm nozzle holder This results in a nozzle spacing of 25 cm The arrow indicates the label 25 cm when the nozzle spacing is set at 25 cm Fig 97 118 BAG0021 14 05 19 ...

Page 119: ...Construction and function of the sprayer boom Install the 25 cm nozzle holder If the 25 cm nozzle holder is not used close the supply with plugs Fig 98 BAG0021 14 05 19 119 ...

Page 120: ...cm further out right at the edge of the field Fig 99 Electric end nozzle switching optional Using end nozzle switching up to three of the outer nozzles at the edge of the field close to a water source can be electrically switched off from the tractor Fig 100 Electric additional nozzle switching optional With the additional nozzle switching another exterior nozzle is cut in increasing the working w...

Page 121: ...99 1 are fitted in the spray lines in each part width section an additional measure to avoid contamina tion of the spraying nozzles Overview of the filter inserts Filter insert with 50 mesh inch series blue Filter insert with 80 mesh inch grey Filter insert with 100 mesh inch red Fig 102 BAG0021 14 05 19 121 ...

Page 122: ...o Conversion table for spraying liquid fertiliser Always discontinue nozzle based AUS fertilisation at development stage EC 39 because chemical burns to on ears have a particularly bad effect 6 15 1 Three ray nozzles optional The use of three ray nozzles for applying liquid fertiliser is beneficial if the liquid fertiliser needs to be taken up more by the roots of the plant than through the leaves...

Page 123: ...side This allows very large drops to be produced on the plants using only slight impact forces Fig 100 7 hole nozzle Fig 101 FD nozzle Fig 103 Fig 104 The following 7 hole nozzles are available SJ7 02 CE 74 120l AUS at 8 km h SJ7 03 CE 110 180l AUS SJ7 04 CE 148 240l AUS SJ7 05 CE 184 300l AUS SJ7 06 CE 222 411l AUS SJ7 08 CE 295 480l AUS The following FD nozzles are available FD 04 150 240 l AUS ...

Page 124: ...ction of travel no 2 next to it and so on 2 Thumb nuts for securing the drag hose unit 3 Turned plug connection for connecting the hoses 4 Metal weights stabilise the position of the hoses during opera tion The dosing discs determine the spray rate l ha The following dosing discs are available 4916 26 dia 0 65 50 104 l AUS ha at 8 km h 4916 32 dia 0 8 80 162 l AUS ha 4916 39 dia 1 0 115 226 l AUS ...

Page 125: ...tres providing a clearly visible orientation line The foam bubbles dis solve after a certain time without leaving any residue behind Set the interval between the individual appli cations of bubbles using the slotted screw as follows turn clockwise distance is increased turn anti clockwise distance is decreased Fig 106 Fig 107 Fig 104 1 Air and liquid agitator 2 Flexible plastic nozzle Operating de...

Page 126: ...ray pattern right from the start because spray liquid is available at every spraying nozzle immedi ately after the sprayer boom is switched on with no delay prevents damage to the spray line Fig 109 The principal components of the pressure circulating system are one suction port hose Fig 106 1 per part width section the DUS switchover tap Fig 107 1 the DUS pressure relief valve Fig 107 2 The DUS p...

Page 127: ...ion and function of the sprayer boom Overview pressure circulating system DUS Fig 111 1 Pressure circulating system DUS 2 DUS switchover tap 3 DUS pressure limiting valve 4 DUS return valve BAG0021 14 05 19 127 ...

Page 128: ...danger of damaging the implement When driving on the roads the sprayer boom must not be raised above the lifting module The total height of the implement with lifting module can be con siderably higher than 4 m Use the lifting module only when the sprayer boom is folded out Lower the lifting module again before folding in the sprayer boom The sprayer boom can otherwise not be put into the transpor...

Page 129: ...tor and machine must meet the national road traffic regulations The operator and the user shall be responsible for compliance with the statutory road traffic regulations WARNING Risk of crushing shearing cutting and being drawn in or trapped in the vicinity of hydraulically or electrically actuated components Do not block the operator controls on the tractor which are used for hydraulic and electr...

Page 130: ... the dead weight of the tractor The tractor must achieve the brake rate specified by the tractor manu facturer even with the machine connected 7 1 1 Calculating the actual values for the total tractor weight tractor axle loads and tyre load capacities as well as the minimum ballast The permissible total tractor weight specified in the vehicle documen tation must be greater than the sum of the Trac...

Page 131: ...a of tractor and front ma chine mounting or front ballast or measure ment a1 m Distance from the centre of the front axle to the centre of the lower link connection See tractor operating manual or measure ment a2 m Distance between the centre of the lower link connection point and the centre of gravi ty of the front machine mount or front ballast centre of gravity distance See technical data of fr...

Page 132: ...ual in the table Section 7 1 1 7 7 1 1 4 Calculation of the actual total weight of the combined tractor and machine H L V tat F T G G Enter the numeric value for the calculated actual total weight and the approved total tractor weight specified in the tractor operating manual in the table Section 7 1 1 7 7 1 1 5 Calculation of the actual rear axle load of the tractor TH tat tat V tat tat H T G T E...

Page 133: ...ually calculated values must be less than or equal to the permissible values WARNING Risk of crushing cutting being caught or drawn in or impact through insufficient stability and insufficient tractor steering and brake power It is forbidden to couple the machine to the tractor used as the basis for calculation if one of the actual calculated values is greater than the permissi ble value there is ...

Page 134: ...per missible drawbar load sufficient for the actual drawbar load ο that the axle loads and weights of the tractor altered by the drawbar load are within the approved limits If necessary weigh them ο that the tractor s actual static rear axle weight does not ex ceed the permissible rear axle weight ο that the permissible total weight of the tractor is observed ο that the approved load capacities of...

Page 135: ...7 Lower hitch Towing hooks hitch hooks ISO 6489 19 Drawbar eye Centre bore Ø 50 mm Eyelet Ø 30 mm ISO 5692 1 Swivel drawbar eye compatible only with form Y hole Ø 50 mm ISO 5692 3 Drawbar eye Centre bore Ø 50 mm Eyelet Ø 30 41 mm ISO 20019 Drawbar Category 2 ISO 6489 3 Drawbar eye Centre bore Ø 50 mm Eyelet Ø 30 mm ISO 5692 1 Socket Ø 40 mm ISO 5692 2 Ø 40 mm ISO 8755 Ø 50 mm ISO 1102 Drawbar ISO ...

Page 136: ...rawbar of the implement Coupling device of the tractor The actual DC value calculated for the combination must be less than or equal to the DC values specified The permissible DC values of the implement can be found on the rating plate of the coupling de vice 1 and the drawbar 2 The permissible DC value of the tractor coupling device can be found directly on the coupling device in the operating ma...

Page 137: ... without their own brake system WARNING Risk of crushing cutting being caught or drawn in or impact through inadequate brake power of your tractor The tractor must achieve the brake rate specified by the tractor manu facturer even with the machine connected If the machine does not possess its own brake system Then the actual tractor weight must be greater than or equal to the actual weight of the ...

Page 138: ...ent tractor type You may need to readjust the PTO shaft if you couple the ma chine to another tractor WARNING Risk of being caught and drawn in if the PTO shaft is installed incorrectly or if unauthorised design changes are made Only a specialist workshop may make design changes to the PTO shaft When doing so read and follow the operating manual from the manufacturer Adjusting the length of the PT...

Page 139: ... do so raise and lower the machine via the tractor s three point hydraulic system While doing so actuate the manual controls for the tractor s three point hydraulic system on the rear of the tractor from the provided workstation 4 Secure the machine lifted in the measured clearance height against unintentional lowering for example by supporting it or hooking it to a crane 5 Secure the tractor from...

Page 140: ...tractor engine is running with a connect ed PTO shaft hydraulic system ο when the ignition key is inserted in the tractor and the trac tor engine with the connected PTO shaft hydraulic system could be started unintentionally ο when the tractor and machine are not secured against un intentional rolling using their parking brakes and or wheel chocks ο when moving parts are not locked against uninten...

Page 141: ...s been fully welded all the way round 1 Lift machine slightly using lifting crane DANGER Use the attachment points marked for lifting belts See also Loading section page 37 2 Loosen wheel nuts on the inflatable spare tyres 3 Remove inflatable spare tyres CAUTION Take care when removing the inflatable spare tyres and putting the running wheels in place 4 Place the running wheels on threaded bolts 5...

Page 142: ...in when it is loaded to test the braking behaviour of the tractor with cou pled trailed sprayer We recommend that you have a specialist workshop coordinate the brakes on the tractor and trailed sprayer in order to attain optimum braking and minimum wear to brake linings see Maintenance sec tion page 204 142 BAG0021 14 05 19 ...

Page 143: ...ed by persistent strain on the pressure relief valve of the tractor hydraulic system Adjustments may only be made in a pressureless state If there are hydraulic malfunctions between the tractor and the implement during start up please contact your service partner 1 System setting screw can be adjusted in position A and B 2 LS connection for the load sensing control line Fig 115 Implement side conn...

Page 144: ...stem pressure and flow regulated setting pump with direct load sensing pump connection and LS set ting pump Put the system setting screw in position B 3 Load Sensing hydraulic system with con stant flow pump gear pump Put the system setting screw in position B 4 Closed Center hydraulic system with pres sure regulated setting pump Put the system setting screw in position B Risk of overheating of th...

Page 145: ... 116 3 provided When installed the position encoder must be directly above the pivot point of the tractor pin coupling Fig 116 4 Keep the distance between the coupling point and position encoder Fig 117 X as small as possible particularly with the hitch drawbar In neutral position with the machine cou pled the rod of the position encoder must be pulled approximately 100 mm out of the holder If nec...

Page 146: ...ut wheelmark spacing adjustment as follows 1 Attach the sprayer to the tractor 2 Apply the tractor s parking brake 3 Secure the sprayer against rolling away with chocks 4 Raise the sprayer on one side with a jack until the respective wheel is raised from the ground Warning Position the jack on the sprayer frame not on the axle 5 Release the clamping screws Fig 119 1 6 Extend or retract the axle ha...

Page 147: ...bar is exactly in the centre be tween the tractor s rear axle Fig 120 2 and the machine s axle a b For this purpose the distance c between the pivot point and the lower link connections is adjustable as follows with the track follow drawbar from 1020 to 1260 mm 4 x in steps of 80 mm with the universal drawbar from 1100 to 1260 mm 3 x in steps of 80 mm Adjust the steering geometry of a non installe...

Page 148: ...controls for the tractor s three point linkage from the intended workstation if you are outside of the danger area between the tractor and the machine 8 1 Coupling the machine WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor You may only connect the machine to tractors suitable for this pur pose R...

Page 149: ...achine is coupled Replace the upper and lower link pins in the event of clearly visible wear Secure the upper link pin and lower link pin in the attachment points of the three point attachment frame against unintentional detachment using a linchpin Perform a visual inspection to ensure that the upper and lower link hooks are correctly locked before reversing the tractor WARNING Risk of energy supp...

Page 150: ...unin tentional rolling 2 3 Check whether the universal joint shaft of the tractor is switched off 2 4 Couple the PTO shaft and supply lines with the tractor 2 5 Hydraulic brake fasten the parking brake pulling cable to the tractor 3 Now reverse the tractor towards the machine so that the con nection fitting can be coupled 4 Couple the connection fitting 5 Lift the stand into transport position 6 R...

Page 151: ... machine from the tractor 2 1 Secure the machine against unintentionally rolling See page 140 2 1 Lower the stand to the parking position 2 2 Uncouple the connection fitting 2 3 Draw the tractor forwards by approximately 25 cm The space created between the tractor and the machine al lows better access for decoupling the PTO shaft and the power supply lines 2 4 Secure the tractor and machine agains...

Page 152: ...ll the air reservoir Remove all air from the braking system at the drain valve on the air reservoir 1 Connect the machine to the manoeuvring vehicle 2 Brake the manoeuvring vehicle 3 Remove the wheel chocks and release the parking brake 4 pneumatic braking system only 4 1 Press the actuator button on the release valve as far as it will go see page 66 The service brake system is released and the ma...

Page 153: ...ortation WARNING Risk of crushing cutting being caught and or drawn in or im pact from tipping and insufficient stability Drive in such a way that you always have full control over the tractor with the attached machine In so doing take your personal abilities into account as well as the road traffic visibility and weather conditions the driving characteristics of the tractor and the connected mach...

Page 154: ...d it for transporting purposes Use the transport safety catch to secure the induction bowl when it has been swivelled up into its transport position to prevent it from swivelling down again accidentally Securing elements engage in the catching hooks and secure the ladder in the transport position against unintentional lowering If a boom extension option is mounted move it into the transport positi...

Page 155: ... are standing in the area of the sprayer boom WARNING Risk of breaking during operation insufficient stability and in sufficient tractor steering and braking power from improper use of the tractor Comply with the maximum load of the connected machine and the permissible axle and drawbar loads of the tractor If necessary drive only with a partially filled tank WARNING Risk of crushing cutting being...

Page 156: ...t shaft Observe the permissible machine drive speed before switching on the tractor universal joint shaft WARNING Risk of being caught and drawn in and danger from foreign ob jects being caught and thrown out in the danger area of the driv en PTO shaft Whenever the machine is used first check to ensure that the safety devices and guards of the PTO shaft are fully intact and functional Have damaged...

Page 157: ...tection agent to be used For example use ο Chemical resistant gloves ο Chemical resistant overalls ο Water resistant footwear ο A face mask ο Breathing apparatus ο Safety glasses ο Skin protection agents etc WARNING Risk to health from accidental contact with crop protection agents or spray liquid Put on protective gloves before ο using crop protection agent ο carrying out work on a contaminated f...

Page 158: ...ge 91 Clean the field sprayer thoroughly before spreading a different crop protection agent Flush the nozzle line before ο each time changing a nozzle ο before rotating the multiple nozzle head to another nozzle See the section on Cleaning page 194 Fill the flushing water tank and the clear water tank Ensure that you always carry enough clear fresh water when operat ing the field sprayer Check and...

Page 159: ...agent and or spray liquid through appropriate conduct and wearing appropri ate physical protection equipment To avert risks to third parties do not leave the prepared spray liquid unused crop protection agent or used crop protection agent canisters and the uncleaned field sprayer unattended Protect contaminated crop protection agent canisters and the contaminated field sprayer from precipitation D...

Page 160: ...ield sprayer Pay attention to the respec tive specific weight of the liquid in question ο During filling always watch the fill level indicator to avoid overfilling the spray liquid tank ο Pay particular attention while filling the spray liquid tank to sealed surfaces no spray liquid may be allowed to get into the sewerage system Before each filling check the field sprayer for damage e g for leakin...

Page 161: ...3 Fill the machine and blend in the agent 4 Agitate the spray liquid before commencing spraying operations in accordance with the instructions of the spraying agent manu facturer Fill the machine preferably using a suction hose and blend in the agent while filling The induction area is thereby flushed with water constantly During the filling process start blending in the agent once the tank fillin...

Page 162: ...ose of them in a proper manner Do not re use them for other purposes If only spray liquid is available for washing the agent canisters first use this to carry out preliminary cleaning Then wash them meticulously when clear fresh water is available e g before pre paring the next load for the spray liquid tank or when diluting the residue from the last load Carefully wash out the empty agent tank e ...

Page 163: ...ion How many litres of water how many kg of Agent A and how many litres of Agent B must be used to treat a surface of 2 5 ha in area Answer Water 400 l ha x 2 5 ha 1000 l Agent A 1 5 kg ha x 2 5 ha 3 75 kg Agent B 1 0 l ha x 2 5 ha 2 5 l Example 2 The following are given Tank nominal volume 3000 l Residue in the tank 200 l Water consumption 500 l ha Recommended concentration 0 15 Question 1 How ma...

Page 164: ...tration Addition of agent l or kg 100 3000 200 l x 0 15 4 2 l or kg 100 Formula and answer to Question 2 Quantity of liquid available l Residue l Area to be treated ha Water consumption l ha 3000 l tank nominal volume 20 l residue 5 96 ha 500 l ha Water consumption 164 BAG0021 14 05 19 ...

Page 165: ...th working widths m of 15 16 18 20 21 24 27 28 30 32 33 36 39 40 10 2 2 2 2 2 2 3 3 3 3 3 4 4 4 20 3 3 4 4 4 5 5 6 6 6 7 7 8 8 30 5 5 5 6 6 7 8 8 9 10 10 11 11 12 40 6 7 7 8 8 10 11 11 12 13 13 14 15 16 50 8 8 9 10 11 12 14 14 15 16 17 18 19 20 60 9 10 11 12 13 14 16 17 18 19 20 22 23 24 70 11 11 13 14 15 17 19 20 21 22 23 25 27 28 80 12 13 14 16 17 19 22 22 24 26 26 29 30 32 90 14 15 16 18 19 22 ...

Page 166: ...low which this cre ates offers the absolute maximum levels of safety against the backflow of spray liquid into the mains water supply Avoid the formation of froth No froth should escape from the spray liquid tank during filling A large cross section funnel ex tending down the base of the spray liquid tank is an effective ob stacle to the formation of froth Only fill the spray liquid tank using a u...

Page 167: ...y using the hinged screw lid 10 3 2 Filling the spray liquid tank via the suction port on the control terminal WARNING Damage to the suction valve chest caused by pressure filling via the suction connection The suction connection is not suitable for pressure filling This also applies for filling from a higher elevation source Please observe the relevant instructions when filling the spray liquid t...

Page 168: ... suction hose 9 2 Switch tap A in position 10 Close the filling opening properly using the hinged screw lid Fig 124 Increasing the suction power by cutting in the injector Switch tap F in position The injector must not be cut in until the pump has drawn in water The water being sucked via the injector does not flow through the suction filter Comfort equipment with filling stop The auxiliary inject...

Page 169: ...the fresh water tank with crop protection agent or spray liquid Only fill the fresh water tank with clear fresh water never with crop protection agent or spray liquid When using the field sprayer ensure that there is always an ade quate supply of clear fresh water When filling the spray liquid tank also check and fill the fresh water tank BAG0021 14 05 19 169 ...

Page 170: ...nd of spraying operation On this account the instructions of the agent manufacturer are decisive With the agitator running insert the water soluble plastic film bag straight into the spray liquid tank Induct the respective agent via the induction bowl Fig 123 1 into the water of the spray liquid tank A distinction is drawn here between the induction of agents in liquid and powder form and of urea ...

Page 171: ...ch on agitator G only for UG Super 9 Open the induction bowl lid 10 Pour the quantity of agent calculated and measured for filling the tank into the induc tion bowl max 60 l 11 Run the pump at approx 400 rpm Fully evacuate the contents from the induc tion bowl 12 Move switch tap E to position 0 13 Move switch tap F to position 0 14 Close the induction bowl lid 15 Clean the spray agent canister and...

Page 172: ... tap E in position 5 Put the canister over the canister flushing device and press down and rinse for at least 30 sec Then clean the canister with flushing water 6 Switch tap A in position 7 Put the canister over the canister flushing device and press down and rinse for at least 30 sec Cleaning the induction bowl Switch tap E in position and actuate the push button with the induction bowl closed In...

Page 173: ...n Close the switch tap on the Ecofill connec tion when the desired quantity has been evacuated from the Ecofill container 8 Top up with water Fig 129 After filling the Ecofill rinse the counter with flushing water 1 Move the switch tap D to position 2 Attach the counter to the rinsing stand 3 Connect the Ecofill connection to the Ecofill coupling 4 Open the Ecofill switch tap The counter is rinsed...

Page 174: ... Select the required nozzle type from the spray table before spraying starts taking account of ο the intended operational speed ο the required spray rate and ο the required atomisation characteristic fine medium or coarse dropped of the crop protection agent used for the crop protection measure Refer to the section Spray tables for flat fan anti drift injector and airmix nozzles Seite 239 Select t...

Page 175: ...stance covered and that dis played See operating manual for software ISOBUS AMASPRAY If spraying operation is interrupted due to bad weather clean the suction filter the pump the valve chest and the spray lines See page 190 Spray pressure and nozzle size influence drop size and the vol ume of liquid sprayed The higher the spray pressure the small er the droplet diameter of the spray liquid The sma...

Page 176: ...on the operating terminal ο the values for the permitted spray pressure range of the spraying nozzles installed in the sprayer boom ο the value Pulses per 100m Take the appropriate action if a fault message appears on the display during spraying Check the indicated spray pressure during spraying operation Ensure that the indicated spray pressure does not deviate under any circumstances by more tha...

Page 177: ...ight of the sprayer boom gap between the nozzles and the crop ac cording to the spray table 6 Switchover tap F to position 0 7 Switchover tap E to position 0 8 Switchover tap D optional to position 9 Switchover tap B to position 10 Switchover tap A to position 11 Enter the target rate value for the required spray rate in the control terminal AMASPRAY or check the stored value 12 Run pump at pump o...

Page 178: ...uction measures Reschedule treatment for the early morning or the evening hours there is generally less wind Choose larger nozzles and a higher water spray rate Reduce spray pressure Precisely maintain the working height of the boom because the risk of drifting rises very sharply as the distance between the nozzles increases Reduce operational speed to below 8 km h Use so called anti drift AD nozz...

Page 179: ...ter being cleaned with air dis charge from the nozzles This final diluted residue is drained off after cleaning Disposing of residues Ensure that the residue in the spray line is still being sprayed at an undiluted concentration Always spray this residue on an un treated area The distance needed to use up this undiluted resi due can be found in the section Technical Data spray lines page 114 The r...

Page 180: ...ump at approx 400 rpm 8 Dilute the residue in the spray liquid tank with approx 200 litres from the flushing wa ter tank Fig 131 9 Move switch tap A to the position 10 Move switch tap B to the position 11 Move switch tap D to the position 12 Spray the diluted residue onto an untreated area 13 When the residue in the spray liquid tank falls below 50 litres switch agitator C and G UG Super to 0 14 F...

Page 181: ...to the drainage connection on the machine side using a two inch camlock coupling 2 Push the guard plate to the side and move switch tap D to the position 3 Move switch tap B to the position 4 Move switch tap A to the position 5 Run the pump at pump operating speed 540 rpm Fig 132 BAG0021 14 05 19 181 ...

Page 182: ...ld sprayer Clean the field sprayer thoroughly before applying a different crop protection agent Carry out the cleaning process on the field where you last car ried out the treatment Carry out the cleaning process using water from the flushing water tank You can carry out the cleaning process in the courtyard if you have a collecting facility installed e g a Biobed Observe all national regulations ...

Page 183: ... completely to remove deposits in the in the hose Flush the agitators with 10 of the flushing water supply 5 Switch off the agitator s Fig 133 DUS Spray lines are automatically rinsed 6 Switch tap B in position Perform internal cleaning with 10 of the flushing water supply 7 Switch tap B in position 8 Switch tap A in position 9 Spreads residues already diluted on the treated area when driving 10 U...

Page 184: ...nsing of the DUS and agitators is not nec essary during the third pass use the rest of the flushing water supply for the internal cleaning 11 Drain the final residue see page 185 12 Cleaning the suction filter and pressure filter see page 186 187 184 BAG0021 14 05 19 ...

Page 185: ...iquid residues in suitable containers 1 Place a suitable collection vessel under the outlet opening of the VARIO switch tap on the suction side 2 Move switch tap A to the position and dump the final residue from the spray liquid tank into a suitable collection vessel 3 Move switch tap A to the position and dump the final residue from the suction chest into a suitable collection vessel 4 Place a su...

Page 186: ...4 Cleaning the suction filter when tank is full 1 Run the pump adjust pump speed to 300 rpm 2 Move switch tap D to the position 3 Move switch tap B to the position 4 Switch off agitator s C G UG Super 5 Move switch tap A to the position 6 Loosen cover plate on the suction filter Fig 134 1 7 Activate relief valve on the suction filter Fig 134 2 8 Remove cover plate and suction filter Fig 134 3 and ...

Page 187: ...onnection for leaks Fig 137 10 9 6 Cleaning the pressure filter when the tank is full 1 Manually move suction chest A to position 2 Move switch tap C to position Drain the residue into the pressure filter 1 Undo the sleeve nuts 2 Remove the pressure filter Fig 136 1 and clean with water 3 Refill the pressure filter 4 Check the screw connection for leaks 5 Move switch tap C to position 0 BAG0021 14...

Page 188: ...switch tap E to position 0 3 Move switch tap D optional to the 4 Move switch tap B to the position 5 Move switch tap A to the position 6 Run the pump at pump operating speed at least 400 rpm 7 Clean the field sprayer and the sprayer boom with the spray gun Fig 138 188 BAG0021 14 05 19 ...

Page 189: ...uns see page 183 4 If the sprayer has been previously filled via the pressure con nector Clean the induction bowl using the spray pistol and extract the content of the induction bowl 5 Drain the final residue see page 185 6 By all means clean the suction filter and pressure filter see page 186 7 Clean the sprayer one run see page 183 8 Drain the final residue see page 185 BAG0021 14 05 19 189 ...

Page 190: ...DUS option to avoid separation of the spray liquid 7 Then spray the undiluted residue out of the sprayer boom onto an untreated area 8 Then spray the residue which has been diluted with water from the flushing water tank out of the suction filter pump valve chest and spray line on to an untreated ar ea 9 Dump the technical residue from the valve chest into a suitable collection vessel see Seite 18...

Page 191: ...lean suction filter and filter in sert The valves are jammed or dam aged Change the valves Pump is sucking in air recog nisable from the air bubbles in the spray liquid tank Check the hose connections on the suction hose for leak tight ness The spray cone vibrates Irregular delivery flow from the pump Check and if necessary replace the suction and pressure side valves see Seite 224 Oil spray liqui...

Page 192: ...act through unprotected danger points Mount protective equipment removed when cleaning maintain ing and repairing the machine Replace defective protective equipment with new equipment DANGER When carrying out maintenance and repair observe the safety instructions particularly Field sprayer operation section Seite 35 You may only carry out maintenance or repair work under moving machine parts that ...

Page 193: ...at come into contact with these lubricants Do not exceed a greasing pressure of 400 bar when greasing with high pressure grease guns The following are prohibited ο drilling the running gear ο drilling through pre existing holes on the transport frame ο welding load bearing components Protective measures are necessary such as covering lines or extending lines in particularly critical locations ο du...

Page 194: ...eam jet Always observe the following points when using a pressure washer steam jet for cleaning ο Do not clean any electrical components ο Do not clean any chromed components ο Never aim the cleaning jet of the cleaning nozzle of the high pressure cleaner steam jet directly at lubrication points bearings rating plates warning signs and stickers ο Always maintain a minimum jet distance of 300 mm be...

Page 195: ... from the spray liquid tank 6 Unscrew the supply hose Fig 140 1 from the control valve The supply hose connects the VARIO switch tap on the pressure side Fig 139 B with the suction chest 7 Unscrew the return hose Fig 140 2 for the part width section valve from the VARIO switch tap on the suction side Fig 139 A 8 Detach the hose Fig 141 1 from the switch tap F Swivel the switch tap F Fig 141 2 to p...

Page 196: ...ap on the pressure side Fig 139 B several times between all their switch positions 16 Move all remaining switch levers several times between all their switch positions Store the removed suction filter until it is needed again in the field sprayer filling sieve 17 Cover the pump pressure connection to protect it from dirt 18 If the sprayer is also equipped with a pres sure circulating system ο Remo...

Page 197: ...pressure sensor Fig 147 23 Drain the flushing water tank by removing the hose from the des flushing water tank Fig 148 Before starting up again Install all of the dismantled parts Close the suction port drainage tap At temperatures below freezing hand crank the piston dia phragm pumps before starting to prevent residual ice from dam aging the piston and piston diaphragm Store the pressure gauge an...

Page 198: ... and grease gun before lubrication so that no dirt is pressed into the bearings Press the dirty grease out of the bearings completely and replace it with new grease Fig 149 12 3 1 Lubricants For lubrication use a lithium saponified multipurpose grease with EP additives Company Lubricant designation Normal use conditions Extreme use conditions ARAL Aralub HL 2 Aralub HLP 2 FINA Marson L2 Marson EPL...

Page 199: ...the spindle using the grease nipple Fig 150 PTO shaft see unterhalb 5 Fig 151 Axle 1 Brake shaft bearing outer and inner 200 2 Linkage adjuster 1000 3 Renew wheel hub bearing grease check taper roller bearings for wear 1000 Fig 150 PTO shaft For winter operation grease the protective tubes to prevent them from freezing Also observe the installation and service instruc tions from the PTO shaft manu...

Page 200: ...g 6 Clean the brakes check for wear sound condition and function and replace worn parts The interior of the brake must be kept free from lubricants and dirt 7 Thoroughly clean the interior and exterior of the wheel hubs Remove all traces of old grease Thoroughly clean the bearings and seals diesel oil and check for reusability Before refitting the bearings lightly grease the bearing carrier and th...

Page 201: ...he oil level 223 On a daily basis Component Maintenance work see page Workshop work Whole machine Visual check for faults Fluid filter Profi folding Check the clogging indicator 217 If necessary replace X Spraying pump Cleaning flushing 223 Spray liquid tank 182 Line filter in the nozzle lines if present 230 Spraying nozzle 182 Brake Drain air reservoir 207 Weekly every 50 working hours Component ...

Page 202: ...Checking the boom for cracks beginning of crack formation Coupling device Check the fastening bolts for wear and tight fit 212 Annually 1000 operating hours Component Maintenance work see page Workshop work Spraying pump Changing the oil 223 X Check valves replace as neces sary 224 X Check the piston diaphragm and if necessary replace 225 X Flow meter and return flow meter Calibrate the flow meter...

Page 203: ...page Workshop work Super S boom Correct the settings 220 Electric lighting Replace defective bulbs 233 Solenoid valves Clean 218 X Hydraulic throttle valve Adjusting the operating speed 220 Hydraulic plug Rinse exchange the filter in the hydraulic plug 218 BAG0021 14 05 19 203 ...

Page 204: ...carried out by trained specialist personnel Special care is required for welding torch cutting and drill ing work in the vicinity of brake lines Always perform a braking test after any adjusting or repair work on the braking system General visual inspection WARNING Carry out a general visual inspection of the brake system Ob serve and check the following criteria Pipe lines hose lines and coupler ...

Page 205: ...m must be removed Checking wheel hub bearing clearance workshop work To check the play on wheel hub bearings raise the axle until the wheels turn freely Release the brake Place a lever between the tyre and the ground and check the play If bearing play can be detected Adjust the bearing play Remove the dust cup or hub cap Remove the split pin from the axle nut Tighten the wheel nut while turning th...

Page 206: ...was reached Fig 156 Adjustment on linkage adjuster workshop work Move the linkage adjuster by hand in the pres sure direction If the free travel of the long stroke diaphragm cylinder pressure rod is max 35 mm the wheel brake must be readjusted Adjustments are made using the readjustment hexagon bolt on the linkage adjuster Set the free travel a to 10 12 of the connected brake lever length B e g le...

Page 207: ...ean the reservoir if there are signs of dirt Line filter Change damaged filter inserts 1 Press together the locking piece on the two lugs 2 Remove the locking piece with O ring pres sure spring and filter insert 3 Clean rinse out the filter insert with petrol or thinner and blow dry with compressed air 4 To reassemble reverse the procedure and make sure that the O ring is not twisted in the guide ...

Page 208: ...utes 6 Seal any leaking areas or replace leaking valves 2 Checking the pressure in the air reservoir 1 Connect a pressure gauge to the test connection on the air res ervoir Set value 6 0 to 8 1 0 2 bar 3 Checking the brake cylinder pressure 1 Connect a pressure gauge to the test connection on the brake cylinder Set value with brake not applied 0 0 bar 4 Visual inspection of the brake cylinder 1 Ch...

Page 209: ...e clamps 2 Shorten the brake cable as appropriate and retighten the cable clamps 3 Check for the correct braking effect from the parking brake when applied 12 7 Hydraulic brakes Check of the hydraulic brake Check all brake hoses for wear Check all bolted connections for tightness Replace any worn or damaged parts Venting the hydraulic brake system workshop work After each brake repair for which th...

Page 210: ...ssure Only use the tyres and wheels which we have specified Repair work on tyres must only be carried out by specialists us ing suitable assembly tools Tyre fitting requires sufficient skills and proper assembly tools Use the jack only at the jacking points indicated 12 8 1 Tyre pressures Inflate the tyres with the indicated nominal pressure The value for the nominal pressure can be read on the ri...

Page 211: ...hen too low when the tyres cool down 12 8 2 Fitting tyres workshop work Remove any instances of corrosion from the wheel rim seating surfaces before fitting a new another tyre Corrosion can cause damage to the wheel rims when the vehicle is in operation When fitting new tyres always use new valves for tubeless tyres or new inner tubes Always fit the valves with valve caps which have a gasket inser...

Page 212: ...r Tightening torque Lower link trav erse Cat 3 34 5 mm Cat 4 48 0 mm Cat 5 56 0 mm M20 8 8 8 410 Nm Ball coupling K80 LI009 82 mm M16 10 9 8 300 Nm K80 LI040 82 mm M20 10 9 8 560 Nm K80 LI015 82 mm M20 10 9 12 560 Nm Drawbar eye D35 LI038 42 mm M16 12 9 6 340 Nm D40 LI017 41 5 mm M16 10 9 6 300 Nm D40 LI006 42 5 mm M20 8 8 8 395 Nm D46 LI034 48 mm M20 10 9 12 550 Nm D50 LI037 60 mm M16 12 9 4 340 ...

Page 213: ...Cleaning maintenance and repair 12 10 Towing device Check the bolts for tight fit Observe the specified tightening torques Fig 162 BAG0021 14 05 19 213 ...

Page 214: ...ulic hose lines are connected correctly Regularly check all the hydraulic hose lines and couplings for damage and impurities Have the hydraulic hose lines checked at least once a year by a specialist for proper functioning Replace the hydraulic hose lines if they are damaged or worn Only use AMAZONE original hydraulic hose lines The hydraulic hose lines should not be used for longer than six years...

Page 215: ...ly 12 11 3 Inspection criteria for hydraulic hose lines For your own safety and in order to reduce pollution ensure the fol lowing inspection criteria Replace hoses if the respective hose fulfils at least one of the follow ing criteria Damage to the outer layer up to the ply e g scouring points cuts cracks Brittleness of the outer layer crack formation of the hose materi al Deformations which do n...

Page 216: ...n apart from the hose s own weight ο There is no possibility of jolting on short lengths ο External mechanical influences on the hydraulic hose lines are avoided Use appropriate arrangements and fixing to prevent any scouring of the hoses on components or on each other If necessary secure hydraulic hose lines using protective co vers Cover sharp edged components ο The approved bending radii may no...

Page 217: ...emperature 1 Press in the contamination indicator 2 Continue working with the implement 3 Observe the contamination indicator Replacing the oil filter To remove the filter twist off the filter cover and remove the filter CAUTION Beforehand depressurise the hy draulic system Otherwise there is a risk of injury from hydraulic fluid escaping at high pres sure After replacing the filter press the cont...

Page 218: ...k of injury from hydraulic fluid escaping at high pres sure 12 11 7 Clean exchange the filter in the hydraulic plug Not with Profi folding The hydraulic plugs are equipped with a filter Fig 161 1 that may block and then have to be cleaned exchanged This is the case when the hydraulic functions run slower 1 Unscrew the hydraulic plug from the filter housing 2 Remove the filter with compression spri...

Page 219: ... pressure reservoir WARNING Risk of injury when working on the hydraulic system with pressure reservoir Work on the hydraulic block and hydraulic hoses with the pressure reservoir connected may only be performed by specialist personnel BAG0021 14 05 19 219 ...

Page 220: ...ket head screw on the corresponding throttle in or out Reduce operating speed screw in hexagon socket head screw Increase operating speed screw out hexagon socket head screw Always adjust the two throttles in a throttle pair equally when correct ing the operating speed of a hydraulic function Folding via the tractor control unit Fig 165 1 Hydraulic throttle valve Height adjustment 2 Hydraulic thro...

Page 221: ... out the left hand boom Fig 169 Profi folding II Fig 168 1 Throttle lower the right hand boom 2 Throttle raise the right hand boom 3 Throttle fold in the right hand boom 4 Throttle fold out the right hand boom 5 Throttle lock the swing compensation 6 Throttle transport safety catch 7 Hydraulic joints tilt adjustment the throt tles are located on the hydraulic cylinder for tilt adjustment 8 Throttl...

Page 222: ...f travel all boom sec tions of the sprayer boom must be flush in line Horizontal alignment may be necessary after a long period of use or in the event of rough contact between the ground and the sprayer boom Inner boom section 1 Release the lock nut of the adjusting screw Fig 170 1 2 Turn the adjusting screw against the stops until the inner boom is flush with the sprayer boom middle section 3 Tig...

Page 223: ...the lid Fig 171 2 and top up with oil 12 13 2 Changing the oil After a few operating hours check the oil level top up if necessary 1 Remove the pump 2 Remove the lid Fig 171 2 3 Drain the oil 3 1 Turn the pump on its head 3 2 Rotate the drive shaft by hand until the used oil has all run out The option also exists to drain the oil from the drain plug However with this procedure a slight oil residue...

Page 224: ...ng which results in leaks Fig 174 1 Remove the pump 2 Release the screws Fig 172 1 and remove the tensioning clamp Fig 172 2 3 Remove the suction and pressure ports Fig 172 3 and Fig 172 4 4 Remove the valve groups Fig 172 5 5 Check the valve seat Fig 172 6 valve Fig 172 7 valve spring Fig 172 8 and valve guide Fig 172 9 for damage or wear 6 Remove the O ring Fig 172 10 7 Replace defective parts 8...

Page 225: ... completely checked and refitted Always swivel the piston to be checked upwards so that the oil in the pump housing does not run out As a rule replace all piston diaphragms Fig 173 8 even if only one piston diaphragm distorted punctured or porous Fig 175 Checking the piston diaphragm 1 Remove the pump 2 Release the screws Fig 173 1 and remove the tensioning clamp Fig 173 2 3 Remove the suction and...

Page 226: ...rom the pump housing 3 Remove the hydraulic cylinder Fig 173 10 from the pump housing 4 Clean the pump housing by flushing it thoroughly with diesel oil or paraffin 5 Clean all sealing faces 6 Insert the cylinder Fig 173 10 back into the pump housing 7 Fit the piston diaphragm Fig 173 8 8 Mount the cylinder head Fig 173 7 on the pump housing and tighten the screws Fig 173 6 an equal amount in a cr...

Page 227: ... Fill 20 to 50 litres of flushing water into the spray liquid tank 3 Start the spraying pump 4 Pour the acidification agent 3 litres into the spray liquid tank through the folding cover 5 Allow the mixture to circulate in the spray line for 10 15 minutes 6 Stop the pump drive and then allow the mixture to rest for 5 minutes 7 Dilute the mixture with fresh water until the colour changes to yellow p...

Page 228: ...boom and one in the middle of the sprayer boom as described below 1 Determine the precise spray rate l ha required for the crop pro tection measure 2 Determine the required spray pressure 3 Control terminal AMASPRAY 3 1 Enter the required spray rate into the operating terminal 3 2 Enter the permissible spray pressure range for the spraying nozzles fitted to the sprayer boom on the operating termi ...

Page 229: ...ay pressure 1 6 bar 2 Calculate individual nozzle output l ha d l min x 1200 Spread rate l ha e km h ο d Nozzle output calculated average value l min ο e Operational speed km h 1 7 l min x 1200 291 l ha 7 km h 3 Read the individual nozzle output l ha from the spray table From the spray table see page 242 Spread rate 291 l ha Spray pressure 1 6 bar If the calculated values for spread rate spray pre...

Page 230: ...agm valve if the nozzle is dripping Deposits on the diaphragm seat in the nozzle body cause dripping after the nozzle has been switched off 1 Remove the spring element 3 2 Take out the diaphragm 2 3 Clean the diaphragm seat 4 Check the diaphragm for cracks 5 Reinstall the diaphragm and spring ele ment Checking the nozzle shutter From time to time check the seating of the shut ter 4 To do this inse...

Page 231: ...Cleaning maintenance and repair 12 18 Hose filters Clean the line filter Fig 175 1 Replace defective filter inserts Fig 177 BAG0021 14 05 19 231 ...

Page 232: ...o years thereafter Field sprayer test kit special equipment order no 935680 Fig 176 1 Push on cap Order no 913 954 and connector Order no ZF195 2 Flow meter connection Order no 919967 3 Pressure gauge connection Order no 7107000 Fig 178 4 O Ring Order no FC122 5 Hose connection Order no GE095 6 Sleeve nut Order no GE021 7 Hose clip Order no KE006 8 Plug in socket Order no 919345 9 O Ring Order no ...

Page 233: ...ing part width section valves using blanks Fig 176 1 4 Switch on spraying Fig 180 Pressure gauge test 1 Remove a spray line from a part width section valve 2 Connect the pressure gauge connection Fig 176 3 to a part width section valve with the help of the turned socket 3 Screw the check gauge 1 4 of an inch into the inside thread 4 Switch on spraying 12 20 Electric lighting system Replacement of ...

Page 234: ...405 485 M 18x1 5 325 460 550 M 20 30 410 580 690 M 20x1 5 460 640 770 M 22 32 550 780 930 M 22x1 5 610 860 1050 M 24 36 710 1000 1200 M 24x2 780 1100 1300 M 27 41 1050 1500 1800 M 27x2 1150 1600 1950 M 30 46 1450 2000 2400 M 30x2 1600 2250 2700 M M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 2 4 4 9 8 4 20 6 40 7 70 5 112 174 242 342 470 589 Coated bolts have different tightening torques Observe the...

Page 235: ...h water tank hos es and plastic fittings Metal parts can be scrapped Follow the statutory requirements for each individual material Energy recovery is the process of reclaiming the energy contained in plastics by burn ing them and using the energy released to generate electricity and or steam or to supply process heat Energy recovery is suitable for mixed and contaminated plastics in particular fo...

Page 236: ...ank 6 Tap for hand washing tank 7 Filling connection for suction hose 8 Spray pressure control 9 Suction filter 10 Piston diaphragm pump 11 Induction bowl 12 Ring line 13 Canister flushing 14 Spray pressure limiting valve 15 Self cleaning pressure filter 16 Injector for extracting liquid from induction bowl 17 Spray lines 18 Return flow meter for control terminal 19 Spray pressure sensor 20 Part w...

Page 237: ...Liquid circuit 13 1 UG Special BAG0021 14 05 19 237 ...

Page 238: ...Liquid circuit 13 2 UG Super 238 BAG0021 14 05 19 ...

Page 239: ... agent used for the crop protection measure Fig 180 is used to ο determine the nozzle size ο determine the required spray pressure ο determine the required individual nozzle output for calibrat ing the field sprayer Permissible pressure ranges for different nozzle types and sizes Nozzle type Manufactu rer Permissible pressure range bar min pres sure max pres sure XRC TeeJet 1 5 AD Lechler 1 5 5 Ai...

Page 240: ...ed operational speed 8 km h Required atomisation characteristic for the crop protection measure coarse dropped fine drift ing Required nozzle type Required nozzle size Required spray pressure bar Required individual nozzle output for calibrating the field sprayer l min 240 BAG0021 14 05 19 ...

Page 241: ...ve Nozzle type AI or ID 4 Go to the spray table Fig 180 5 In the column with the intended operational speed 8 km h find the required spray rate 200 l ha or a figure which is as close as possible to the required spray rate in this case for example 195 l ha 6 In the line with the required spray rate 195 l ha ο read the nozzle sizes in question Select a suitable nozzle size e g 03 ο where the nozzle ...

Page 242: ...Spray table Fig 182 242 BAG0021 14 05 19 ...

Page 243: ...7 43 37 32 2 0 0 50 0 44 88 75 66 59 53 48 44 38 33 2 2 0 52 0 46 92 78 69 62 55 50 46 39 35 2 5 0 55 0 49 98 84 74 66 57 54 49 52 37 2 8 0 58 0 52 103 88 77 69 62 56 52 44 39 3 0 0 60 0 53 106 91 80 71 64 58 53 46 40 AMAZONE spray table for three ray nozzles red Pres sure Nozzle output AUS spray rate l ha km h Water AUS 6 7 8 9 10 11 12 14 16 bar l min 1 0 0 61 0 54 108 93 81 72 65 59 54 47 41 1 ...

Page 244: ... 0 1 16 1 03 206 177 155 137 124 213 103 89 78 1 2 1 27 1 12 224 192 168 149 134 222 112 96 84 1 5 1 42 1 26 252 217 190 168 151 138 126 109 95 1 8 1 56 1 38 277 237 207 184 166 151 139 119 104 2 0 1 64 1 45 290 249 217 193 174 158 145 125 109 2 2 1 73 1 54 307 263 230 204 185 168 154 132 115 2 5 1 84 1 62 325 279 244 216 195 178 163 140 122 2 8 1 93 1 71 342 293 256 228 205 187 171 147 128 3 0 2 ...

Page 245: ...7 117 103 3 5 1 66 1 47 295 253 221 196 177 161 147 126 110 4 0 1 72 1 52 304 261 228 203 182 166 152 130 114 AMAZONE spray table for 7 hole nozzle SJ7 05VP brown Pressu re Nozzle output per nozzle AUS spray rate l ha km h Water AUS 6 7 8 9 10 11 12 14 16 bar l min 1 5 1 49 1 32 264 226 198 176 158 144 132 113 99 2 0 1 68 1 49 298 255 224 199 179 163 149 128 112 2 5 1 83 1 62 324 278 243 216 194 1...

Page 246: ... 155 141 129 111 97 3 0 1 60 1 41 282 241 211 188 169 154 141 121 106 4 0 1 85 1 63 326 279 245 217 196 178 163 140 122 AMAZONE spray table for FD 05 nozzle Pressu re Nozzle output per nozzle AUS spray rate l ha km h Water AHL 6 7 8 9 10 11 12 14 16 bar l min 1 5 1 41 1 24 248 213 186 165 149 135 124 106 93 2 0 1 63 1 44 288 247 216 192 173 157 144 123 108 2 5 1 83 1 61 322 276 242 215 193 176 161...

Page 247: ... 216 2 5 3 65 3 21 642 551 482 429 385 350 321 275 241 3 0 4 00 3 52 704 604 528 469 422 384 352 302 264 4 0 4 62 4 07 813 697 610 542 488 444 407 348 305 14 2 4 Spray table für drag hose unit AMAZONE spray table for dosing disc 4916 26 dia 0 65 mm Pres sure Nozzle output per dosing disc AUS spray rate l ha km h Water AUS 6 7 8 9 10 11 12 14 16 bar l min 1 0 0 20 0 18 71 61 53 47 43 37 36 31 27 1 ...

Page 248: ...187 160 141 126 112 102 94 80 71 1 8 0 58 0 51 204 175 154 137 122 112 102 88 77 2 0 0 61 0 53 216 185 162 144 130 118 108 93 81 2 2 0 64 0 56 227 194 170 151 136 124 114 97 85 2 5 0 68 0 59 240 206 180 160 142 132 120 103 90 2 8 0 71 0 62 251 215 189 168 151 137 126 108 95 3 0 0 74 0 64 262 224 197 175 158 143 131 112 99 3 5 0 79 0 69 280 236 210 186 168 153 140 118 105 4 0 0 85 0 74 302 259 226 ...

Page 249: ...24 1 5 1 05 0 93 372 319 278 248 223 203 186 160 139 1 8 1 15 1 02 407 349 305 271 245 222 204 175 153 2 0 1 22 1 08 432 370 324 288 259 236 216 185 162 2 2 1 27 1 12 450 385 337 300 270 245 225 163 168 2 5 1 35 1 19 478 410 358 319 287 261 239 205 179 2 8 1 43 1 27 506 434 380 337 304 276 253 217 190 3 0 1 47 1 30 520 446 390 347 312 284 260 223 195 3 5 1 59 1 41 563 482 422 375 338 307 282 241 2...

Page 250: ...1 2 266 7 272 0 278 0 283 7 285 5 294 2 300 0 305 6 311 1 316 5 322 1 328 0 333 0 339 0 344 0 350 0 356 0 361 0 367 0 372 0 N kg 94 96 98 100 102 104 106 108 110 112 114 116 118 120 122 124 126 128 130 132 134 Sol N kg 186 0 193 0 200 0 207 3 214 2 221 7 228 3 235 9 243 0 250 0 257 2 264 2 271 8 278 3 285 8 292 8 300 0 307 5 314 1 321 7 328 3 Sol N l 144 6 150 0 155 7 161 1 166 7 172 3 177 9 183 4...

Page 251: ...Spray table BAG0021 14 05 19 251 ...

Page 252: ......

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Amazone UG 2200 Special, Operating Manual

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