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Alpha 6000S series, User Manual

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Table of Contents

5

Appendix 1 External Dimension and Installation Dimension(Unit: mm)................................ 187

Appendix 2 Technical Specifications....................................................................................... 195

Appendix 3 Recommendation for Selection of the Main Circuit Output Cable.......................197

Appendix 4 Use of MODBUS Communication....................................................................... 198

Appendix 5 Keypad Installation Dimension (Unit: mm)..........................................................212

Appendix 6 LCD Keypad Use Instruction................................................................................214

A6.1 LCD Keypad Instruction..........................................................................................214
A6.2 LCD Use Instruction................................................................................................ 214
A6.3 LCD Contrast Adjustment....................................................................................... 218

Appendix 7 Frequency Inverter Warranty Card....................................................................... 219

Summary of Contents for 6000S series

Page 1: ......

Page 2: ...metallurgy steel and other industries As speed controllers this series of inverters possesses good adaptability of load running stability high precision and good reliability They can improve the power...

Page 3: ...ly and reliably according to IEC electrical safety regulation Warning Unauthorized change of inboard wiring and using accessories which sold or recommended by blame manufacturer may cause fire electri...

Page 4: ...uit Connection 15 2 5 1 Function of Control Circuit Terminals 15 2 5 2 Wiring of control circuit terminals 19 2 6 Wiring of Inverter for Basic Operation 28 2 7 Matters Needing Attentionon Wiring 32 Ch...

Page 5: ...PC 154 5 14 Protection and Fault Parameters Group Pd 158 5 15 Running History Record Group PE 164 5 16 Protection of parameters Group PF 165 Chapter 6 Troubleshooting 168 6 1 Troubleshooting 168 6 2 W...

Page 6: ...ommendation for Selection of the Main Circuit Output Cable 197 Appendix 4 Use of MODBUS Communication 198 Appendix 5 Keypad Installation Dimension Unit mm 212 Appendix 6 LCD Keypad Use Instruction 214...

Page 7: ...ALPHA6700S series inverters are high performance motor control modules which contain three control modes i e V F sensorless vector control SVC V F separation Bottom level modules of ALPHA6000V series...

Page 8: ...Adaptive motor model Rated input voltage current frequency Rated output voltage current frequency Barcode information Production date ALPHA6000S Series Nameplate of Inverter Notes Nameplates of ALPHA6...

Page 9: ...e or the inverter may be damaged Cable lugs must be connected to main terminals firmly Don t apply supply voltage AC 220V to control terminals except terminals TA TB TC Please mount the inverter as fo...

Page 10: ...Measures Installing the inverter please set a shield to prevent metal debris falling into it and remove the shield after installing Please remove the protection membrane when the ambient temperature...

Page 11: ...input power or shield earth terminals for motor cable and braking resistor cables Fig 2 3 Wiring of terminals of major loops of S21R5GB S22R2GB models Table 2 2 Function and description of terminals o...

Page 12: ...ble and braking resistor cables Fig 2 5 Wiring of terminals of major loops of 35R5GB 3015GB models Table 2 4 Function and description of terminals of major loops of 35R5GB 3015GB Terminal symbol Termi...

Page 13: ...018G 3132G Terminal symbol Terminal name and function R S T Three phase AC 380V input terminal P1 Reserved terminals for an external DC reactor DC negative bus output terminals U V W Three phase AC ou...

Page 14: ...inals for an external DC reactor DC negative bus output terminals U V W Three phase AC output terminals PE Protective earth terminals for input power or shield earth terminals for motor cable and brak...

Page 15: ...to ring circuit Proper grounding method and incorrect grounding method are shown in Fig 2 9 Inverter Inverter Right Inverter Inverter Inverter Wrong Inverter Figure 2 9 Earthing Connection Method Note...

Page 16: ...inverter and the motor and carrier frequency is shown as Table 2 7 Table 2 7 Distance between the inverter and the motor and carrier frequency Distance between inverter and motor Below 50m Below 100m...

Page 17: ...20mA Range of AI3 input signal 10 10V or 20 20mA The input impedance is 30k while inputting voltage signal The input impedance is 250 while inputting the current signal Reference ground GND AI2 Analo...

Page 18: ...up P3 for details X6 is exclusive for 35R5GB and above models X5 Multi function input terminal 5 X6 Multi function input terminal 6 Multi function input terminal X7 Multi function input terminal 7 It...

Page 19: ...ontrol Group P3 for details BRA BRB NC BRA BRC NO Contact capacity 250VAC 2A COS 1 250VAC 1A COS 0 4 30VDC 1A BRB BRC Power and reference ground 10V 10V power supply Provide 10V power supply externall...

Page 20: ...nalog input terminals AI1 AI2 terminals accept analog signal input toggle switches SW1 and SW3 select the input voltage 0 10V or the input current 0 20mA AI3 exclusive for 35R5GB and above models term...

Page 21: ...the analog output equipment or the inverter when which happened a 0 01 0 1uF 50V capacitor or a ferrite bead enwind 3 laps could be connected to the analog output equipment Input multi function termin...

Page 22: ...onnection mode of NPN type common emitter output which is shown in Fig 2 21 control board and Fig 2 22 extension board X1 PE 24V DC 24V 5V PLC COM 5V X6 COM 1 6 X7 PE 24V DC 24V1 5V PLC1 COM1 5V X10 C...

Page 23: ...d Fig 2 26 extension board X1 PE 24V DC 24V 5V PLC COM 5V X6 COM 1 6 9 30V X7 PE 24V DC 5V 5V X10 COM 7 10 9 30V 24V1 PLC1 COM1 Fig 2 25 Connection diagram while using source of external power control...

Page 24: ...ti function Output Terminals 1 Multi function output terminals D0 as switching output can use the internal 24V power supply of inverter and the wiring method is shown in Figure 2 29 5V 24V 24V DO COM...

Page 25: ...er supply and the wiring is shown in Figure 2 32 5V 24V 24V DO COM 24V R DC 9 30V Fig 2 32 Digital pulse output connection mode 2 of multi function output terminals 5 Multi function output terminals Y...

Page 26: ...short circuit terminals 24V and COM otherwise the control board may be damaged 2 Please use multi core shielded cable or multi stranded cable above 1 mm to connect the control terminals 3 When using a...

Page 27: ...ggle switch SW6 on the control board of this series of inverters at the farthest ends of the bus should be turned to ON position as shown in Fig 2 39 Fig 2 39 Schematic illustration of RS485 matched r...

Page 28: ...to EIA TIA568B standard You can make the cable by yourself if you need Tips 1 Both sides of keypad cable should be connected refer to Table 2 9 Otherwise the cable couldn t work properly or even the...

Page 29: ...wiring diagram Potentiometer the resistance is greater than 500 0 10V voltage signal 0 20mA current signal Standard RS485 communication port Programmable relay output Frequency meter open collector o...

Page 30: ...iometer the resistance is greater than 500 0 10V voltage signal 0 20mA current signal Standard RS485 communication port Programmable relay output Frequency meter open collector output Output 0 50 KHZ...

Page 31: ...ut selection 3 Multi function input selection 4 Multi function input selection 5 Multi function input selection 6 Multi function input selection 7 Multi function input selection 8 Multi function input...

Page 32: ...rogrammable relay output Standard RS485 communication port Matched resistance Programmable relay output 0 2 10V voltage signal Encoder input signal Potentiometer the resistance is greater than 500 0 1...

Page 33: ...hould use stranding shielded cables and the wiring distance should be less than 50 meters Be sure the shielded layers of shielded cables are not touching other signal cables or shell of equipment you...

Page 34: ...ction of them are all the same Every keypad has four digitals seven segments LED monitor nine operation buttons a digital encoder and eight led indicators five for status indication and three for unit...

Page 35: ...ing objects PC display control Monitoring object Permission of Modify in running state PC 01 1 Output frequency Hz before compensation PC 02 1 Output frequency Hz actual PC 03 1 Output current A PC 04...

Page 36: ...ecrease in display mode if the keypad is set to be effective digital frequency setting speed PID setting or analog PID digital setting can be decreased Shift key In edit mode the modified bit of the s...

Page 37: ...e display of stop state display of running state and display of programming state and display of fault and warning state Display of stop state If the inverter is a stop state the four digitals of keyp...

Page 38: ...ization stop running warning and stop of inverter Function code edit mode In stopping operation or failure alarm state press PRG ESC key it will enter edit mode if there is the user password see PF 00...

Page 39: ...me into frequency setting state Unit Hz will blink And the monitoring object is setting frequency turn left 1 time seting frequency decrease 0 01Hz Keep on turnning the decrease step length can reach...

Page 40: ...measure value or running record value or fixed value The function parameter cannot be changed when the inverter is at running state However it can be changed at stop state So stop the inverter and the...

Page 41: ...t tells the inverter is controlled by serial communication 3 3 Trial Operation 3 3 1 Operation mode of inverter This series of inverter have five operation modes JOG operation PID closed loop operatio...

Page 42: ...etails please see Chapter IV Function of P3 Normal operation It is also known as simple open loop operation mode including 9 modes which are keypad digital setting terminal AI1 terminals AI2 terminal...

Page 43: ...ing terminal active P L C t e r m i a n l a c t i v e PID running Wobble frequency running PLC running Termianl function FC frequency setting active Common running NO NO NO NO NO END YES Running accor...

Page 44: ...er supply power on air switch of AC power on input side of the inverter to supply power to the inverter the contactor operates normally When nixie tube displays output frequency the inverter has been...

Page 45: ...c k t h e r e a s o n h e a r d t h e s o u n d o f c o n t a c t o r i n d r a f t D i s p l a y f a u l t c o d e C C F 2 o r n o d i s o l a y Y E S N O Y E S N O Y E S Y E S S t a r t N O N O P O...

Page 46: ...Press the JOG key for inching running P0 01 closed loop vector reserve for models below 3004GB No Yes No Using built in PG If the motor rotates in wrong direction change P2 37 Yes Set extension param...

Page 47: ...operation Jog running operation Assume that the current run command mode is keypad and the inverter is at stop state 0 00 0 50 5 00 0 00 output frequency monitor display depress jog key and keep on D...

Page 48: ...7 Sequence of terminal operation Power on Frequency setting Running Forward 30 00Hz Stop a b c d Figure 3 16 Sequence of terminal operation Operation steps Figure 3 17 Flow chart of running and stop o...

Page 49: ...ed loop vector control mode is only active for ALPHA6000V series inverters 2 0101 P0 02 Frequency digital setting Frequency digital setting 0 maximum frequency 0 00Hz 0102 P0 03 Frequency setting sour...

Page 50: ...ncy setting source 2 9 Frequency setting source 2 maximum output frequency frequency setting source 1 maximum output frequency 0 0105 P0 06 Frequency setting combination 2 Frequency setting combinatio...

Page 51: ...ency MAX lower limit frequency jog frequency UP DN given amplitude sleep threshold maximum frequency 50 00Hz 010C P0 13 Offset of upper limit frequency Offset of upper limit frequency 0 00Hz upper lim...

Page 52: ...10 0s 0 0s 0202 P1 03 Start DC braking current Start braking current Depend on model 0 100 0 of rated current of the motor It is active only in V F control mode the upper limit is 80 of the nominal c...

Page 53: ...gDC braking current at stop DC brakingStoppin g current at stop Depend on model 0 0 100 0 Rated current of the motor is 100 current 0 0 020E P1 15 stoppingDC braking time at stop DC braking Stoppingti...

Page 54: ...s P1 22 Operation selection after instantaneous stop alarm Instantaneous power failure operation selection 0 Failure to actuate 1 Slowdown running 0 0216 P1 23 Rate of deceleration during instantaneou...

Page 55: ...handling mode Lower limit mode 0 Running at lower limit frequency 1 Running at 0 frequency 2 Stopping 3 Reserve 0 0304 P2 05 Frequency deviation setting Frequency deviation 0 00 2 50Hz 0 10Hz 0305 P2...

Page 56: ...requency 10 35 00 Hz 0316 P2 23 Multi stage frequency 11 Multi stage frequency 11 38 00 Hz 0317 P2 24 Multi stage frequency 12 Multi stage frequency 12 40 00 Hz 0318 P2 25 Multi stage frequency 13 Mul...

Page 57: ...lses 1 9999 Reserve for 3004GB and below models 1000 032A P2 43 Extended PG direction setting Extended PG direction 0 Phase A advances during positive rotation 1 Phase B advances during positive rotat...

Page 58: ...13 FRE Free stopping 14 Forced stopping based on deceleration time of abnormal stopping 15 Stopping process plus DC braking 16 Acceleration and deceleration prohibition 17 Inverter run prohibition 18...

Page 59: ...Counter trigger signal input 51 Counter reset 52 Actual length reset 53 Timing unit selection 54 74 Reserve 75 Anti stall action command reserve 76 Zero servo command reserve 77 PID output is forced t...

Page 60: ...al UP DOWN Speed UP DOWN speed 0 01 99 99Hz s 1 00 Hz s 0410 P3 17 Amplitude of UP DOWN set point Amplitude of UP DOWN set point 0 00 upper limit frequency 10 00 Hz 0411 P3 18 Digital frequency UP DOW...

Page 61: ...T 21 Uu1 undervoltage stopping 22 CE communication alarm 23 Overload detection signal OLP 24 Abnormality of analog signal 1 25 Abnormality of analog signal 2 26 Reserve 27 Reserve 28 Cut to length rea...

Page 62: ...ree stopping 14 Forced stopping based on deceleration time of abnormal stopping 15 Stopping process plus DC braking 16 Acceleration and deceleration prohibition 17 Inverter run prohibition 18 S1 multi...

Page 63: ...9 Timing driven input 50 Counter trigger signal input 51 Counter reset 52 Actual length reset 53 Timing unit selection 54 74 Reserve 75 Anti locked rotor operation command reserve 76 Zero servo comman...

Page 64: ...n mode 2 self hold function attach any one of X1 X10 terminals 0 040F P3 16 Terminal UP DOWN speed UP DOWN speed 0 01 99 99Hz s 1 00 Hz s 0410 P3 17 Amplitude of UP DOWN set point Amplitude of UP DOWN...

Page 65: ...nverter failure 20 External fault stopping EXT 21 Uu1 undervoltage stopping 22 CE communication alarm 23 Overload detection signal OLP 24 Abnormality of analog signal 1 25 Abnormality of analog signal...

Page 66: ...Chapter 4 Parameter Index 65 This page is only for 35R5GB and above models Functi on code Parameter LCD display Setting range Factor y setting Mo d MOD BUS addres s ULP...

Page 67: ...0 0s 0 0s 041D P3 30 Lower limit frequency reaching terminal output delay time Lower limit frequency output delay 0 0 100 0s 0 0s 041E P3 31 Torque detection set point Torque detection setting 0 0 200...

Page 68: ...of AI2 minimum analog Minimum corresponding physical quantity of AI2 100 0 100 0 0 0 0507 P4 08 Input value of AI2 maximum analog AI2 maximum analog P4 06 10 00V 10 00V 0508 P4 09 Corresponding physic...

Page 69: ...ter 2 Output voltage 0 maximum voltage 3 PID setting 0 10V 4 PID feedback 0 10V 5 Calibration signal 5V 6 Output torque 0 2 times of the rated torque of the motor 7 Output power 0 2 times of the rated...

Page 70: ...51D P4 30 AO3 Gain AO3 Gain 1 00 051E P4 31 AO1 offset AO1 offset 100 0 100 0 0 0 051F P4 32 AO2 offset AO2 offset 100 0 100 0 Reserve for 3004GB and below models 0 0 0520 P4 33 AO3 offset AO3 offset...

Page 71: ...t 0 sec one min 0 0603 P5 04 Program running timing T1 Program running time 1 0 1 3600 10 0 0604 P5 05 Program running timing T2 Program running time 2 0 0 3600 10 0 0605 P5 06 Program running timing...

Page 72: ...ing on T8 stage Program running setting 8 1F 061A P5 27 Setting of program running on T9 stage Program running setting 9 1F 061B P5 28 Setting of program running on T10 stage Program running setting 1...

Page 73: ...rt at wobble frequency 0 Start according to the state before stopping 1 Re start 0 0707 P6 08 Save after power failure in wobble frequency state Wobble frequency save 0 Not save after power failure 1...

Page 74: ...Chapter 4 Parameter Index 73 P6 18 Stochastic swing ratio MIN Stochastic swing ratio MIN 0 1 10 0 0 1 0712...

Page 75: ...tting source 2 6 PID setting source 1 x PID setting source 2 7 PID setting source 1 PID setting source 2 0 0802 P7 03 PID feedback source 1 PID feedback source 1 0 Built in PG or single phase speed me...

Page 76: ...lection 0 Feedback differentiation 1 Derivation differentiation 0 0811 P7 18 PID integral amplitude limit PID integral amplitude limit 0 0 100 0 Maximum output frequency is 100 20 0 0812 P7 19 PID dif...

Page 77: ...ime 2 0 001 10 000s 0 600s 0905 P8 06 Speed loop switching frequency 2 Speed loop switching frequency 2 Speed loop switching frequency 1 maximum frequency 10 00 Hz 0906 P8 07 Speed loop filter time Sp...

Page 78: ...reserve Zero servo gain reserve 1 00 99 99 1 00 0915 P8 22 Zero servo tolerance reserve Zero servo tolerance reserve 0 16383 10 0916 P8 23 Zero speed torque lifting Zero speed torque lifting 0 0 50 0...

Page 79: ...F voltage V3 V F voltage 3 0 100 0 80 0 0A06 P9 07 Torque lifting Torque lifting 0 0 Automatic torque lifting 0 1 30 0 Manual lifting 0 0 0A07 P9 08 Manual torque lifting cutoff point Lifting cutoff...

Page 80: ...0 0A11 P9 18 Droop control load distribution Droop control 0 00 10 00Hz 0 00Hz 0A12 P9 19 Output voltage offset source Output voltage offset source 0 Digital setting 1 Terminal AI1 2 Terminal AI2 3 T...

Page 81: ...H 0B09 PA 10 Saturation coefficient 1 of motor 1 Saturation coefficient 1 0 0 100 0 0B0A PA 11 Saturation coefficient 1 of motor 2 Saturation coefficient 2 0 0 100 0 0B0B PA 12 Saturation coefficient...

Page 82: ...ficient 2 0 0 100 0 0B19 PA 26 Saturation coefficient 3 of motor 2 Saturation coefficient 3 0 0 100 0 0B1A PA 27 Saturation coefficient 4 of motor 2 Saturation coefficient 4 0 0 100 0 0B1B PA 28 Satur...

Page 83: ...ta Eeprom save options Communication data Eeprom save options 0 Not save Eeprom directly 1 Save Eeprom directly 0 0C06 Pb 07 CCF6 Troubleshooting CCF6 Troubleshooting 0 Resume without reporting failur...

Page 84: ...D0D PC 14 AI2 V AI2 V 0 Not displayed 1 Displayed 0 0D0E PC 15 3004GB and below Reserve Reserve 0D0F 35R5GB and above AI3 V AI3 V 0 Not displayed 1 Displayed 0 PC 16 Analog PID feedback Analog PID fee...

Page 85: ...ting Mo dif y MOD BUS addres s PC 23 Line speed coefficient Line speed coefficient 0 1 999 9 Line speed operating frequency PC 23 non PG Line speed mechanical speed PC 23 PG Set line speed set frequen...

Page 86: ...of motor 2 0 0 10 0V 10 0V 0E03 Pd 04 Protection sensor input channel of motor 2 Sensor channel of motor 2 0 Terminal AI1 1 Terminal AI2 2 Terminal AI3 3 Pulse input 4 Communication setting 0 0E04 Pd...

Page 87: ...Invalid 1 Activation 0 0E10 Pd 17 AE1 AE2 AE3 alarm selection AE1 AE2 AE3 alarm selection 0 Do not display warning 1 Display warning 0 0E11 Pd 18 Number of automatic reset times Number of automatic r...

Page 88: ...uency 0 00Hz upper limit frequency 0 00Hz 0E1B Pd 28 Forward step duration Forward step duration 0 0s 1000s 0 0s 0E1C Pd 29 Reverse step frequency Reverse step frequency 0 00Hz upper limit frequency 0...

Page 89: ...EF0 external fault from an serial communication 16 EF1 external fault on terminals 17 SP1 input phase loss or unbalance 18 SPO output phase loss or unbalance 19 CCF1 control loop fault 1 The transmis...

Page 90: ...ondition when the latest fault occurs Service condition when a fault occurs 0 StP Stop 1 Acc Acceleration 2 dEc deceleration 3 con Constant speed StP 0F05 PE 06 Fault history the latest Fault history...

Page 91: ...ration 1 Clear the fault history 2 Restore factory setting Except record password motor parameters 3 Restore factory setting Except record password 0 1002 PF 03 Parameter copy Parameter copy 0 No acti...

Page 92: ...the control mode it is necessary to install pulse coder and other speed sensors and relevant parameters of the encoder should be correctly set The control mode is exclusive for ALPHA6000V series inve...

Page 93: ...knob on the keypad when the set frequency is related to P0 02 in monitoring state value of P0 02 can be adjusted through the keypad knob Terminal AI1 AI2 and AI3 are analog input signals When using te...

Page 94: ...al control 1 STOP invalid 2 Terminal control 2 STOP valid 3 Serial communication 1 STOP invalid 4 Serial communication 2 STOP valid 5 Terminal control 3 STOP and JOG invalid Note 1 In keypad control m...

Page 95: ...output frequency and output voltage Maximum frequency FMAX is the maximum frequency of this series of inverter allowed to output If the set point is greater than the rated value of the drive unit it...

Page 96: ...mount of set frequency speed when rotating the knob for one position is P0 17 30 0 01Hz 1rpm When the adjustment object is the set frequency the unit of P0 17 is 0 01Hz when the adjustment object is t...

Page 97: ...02 starting frequency hold time is not 0 and the corresponding running frequency of the current speed is greater than the starting frequency decrease the speed to the corresponding speed of starting f...

Page 98: ...et and restart after coast to stop Tips Speed tracking function only with encoder PG or with speed tracking card P1 01 Start frequency Setting range 0 10 60 00Hz 0 50Hz P1 02 Start frequency holding t...

Page 99: ...as shown in Figure 5 1 1 In V F mode 100 0 corresponds to the rated current of the motor in vector mode the starting DC braking current is determined by P8 00 pre excitation current compensation coef...

Page 100: ...ses or decreases according to a constant rate As shown in Figure 5 1 5 Figure 5 1 5 Linear acceleration deceleration S curve change output frequency slowly at start of acceleration or end of decelerat...

Page 101: ...he changing rate of output frequency decreases to zero Tips S curve Acc Dec mode is suitable for the conveying load such as elevator and conveying belt P1 10 Stop mode Setting range 0 2 0 0 Decelerati...

Page 102: ...ing If there is pre shoot or slewing during deceleration stopping or positive and negative dead zone the value of P1 11 can be decreased or increased appropriately Figure 5 1 7 DC braking DC braking f...

Page 103: ...ions where the rotary inertia is great and fast stopping is required it is suggested to set the parameter to 1 or 3 and select the matching dynamic braking unit and braking resistor 15kW and below mod...

Page 104: ...the voltage continues to drop to 300V or less it will not be regarded as a fault record or a fault output it will record fault Uu1 after the recovery When the action is selected as 1 after the instan...

Page 105: ...If P2 02 setting is not 0 the motor will stop as stop mode 0 if P2 02 setting is 0 the motor will coast to stop Operation Freq Hz P2 00 JOGCommand Time t2 t1 t3 t1 P2 00 P2 01 P0 07 Fig 5 2 1 Descript...

Page 106: ...requency 2 Reference Frequency 1 Figure 5 2 3 Running at Frequency lower limit Option 1 When the inverter runs at 0 frequency if the set frequency is less than the lower limit frequency the inverter s...

Page 107: ...tes In order to obtain better control characteristics it is suggested that the ratio of the carrier frequency and the maximum operating frequency of the inverter is not less than 36 To reduce the nois...

Page 108: ...0 00Hz P2 25 Multi step frequency 13 Setting range 0 00 Max frequency 45 00Hz P2 26 Multi step frequency 14 Setting range 0 00 Max frequency 48 00Hz P2 27 Multi step frequency 15 Setting range 0 00 Ma...

Page 109: ...the fan stops 3004GB and below models do not have temperature measurement module these models will automatically shut down after 3 minutes The fan runs after power on The fan runs after power on the i...

Page 110: ...cannot exceed 5HZ and the current is abnormal this function code should be modified modify P2 43 or modify P2 45 when using extended PG P2 46 When it is set to 0 use the built in PG when it is set to...

Page 111: ...tion input selection Terminal X2 Setting range 0 79 2 P3 03 Multi function input selection Terminal X3 Setting range 0 79 37 P3 04 Multi function input selection Terminal X4 Setting range 0 80 0 P3 05...

Page 112: ...and channel switch to Terminal control 2 26 SS1 Multi step Speed 27 SS2 Multi step Speed 28 SS3 Multi step Speed 29 SS4 Multi step Speed 30 T1 Acc Dec time 1 31 T2 Acc Dec time 2 32 T3 Acc Dec time 3...

Page 113: ...t Notes to functions listed in Table 5 3 1 0 NULL No defined The defined terminal is invalid The inverter does not detect the status of the terminal nor response to the terminal In other words the fun...

Page 114: ...ecrease at the rate of UP DN rate P3 16 And the UP DOWN frequency range will be from the sub of frequency setting 2 and P3 17 to the sum of frequency setting 2 and P3 17 If UP DOWN function terminal i...

Page 115: ...UP DN reference amplitude Figure 5 3 4 UP DOWN non combination operation 13 FRE Free stopping When defining terminal of the function is active the inverter immediately locks PWM output and exits runni...

Page 116: ...running prohibition When the terminal is active the inverter during running will freely stop the standby state is prohibited to enable It is mainly used in occasions where safety interlock is needed...

Page 117: ...to switch to the keypad control when this function is enabled the command channel is switched to keypad control 30 35 Default acceleration and deceleration T1 T4 individually specify the acceleration...

Page 118: ...e If the inverter does not work under program run mode then the function is meaningless PLC stoppingstopping reset stoppingstopping state under the PLC operating mode when the function terminal is act...

Page 119: ...gulation and the integral regulation is 0 80 PUL Pulse input The input pulse frequency can be used as frequency reference See Parameter Group P4 for the relationship between input pulse frequency and...

Page 120: ...RUN Run command and F R Running direction are used If RUN is enabled the inverter will startup If F R is selected but disabled the inverter will run forward If F R is selected and enable the inverter...

Page 121: ...P0 02 adjusts power off saving online Notes UP DOWN operation is shown in Fig 5 3 3 5 3 4 When P0 03 is set to 1 during the keypad setting frequency When P3 18 is set to 2 the digital set frequency P...

Page 122: ...time the terminal output is active No fault no running prohibition no interruption no reset no free stoppingstopping no Uu alarm etc 11 Free stoppingstopping Terminal output is active during free stop...

Page 123: ...output level signal is also changed accordingly 34 Abnormality of analog signal 3 When the signal level of the analog signal is less than the minimum value or higher than the maximum value of the sig...

Page 124: ...output function terminal of relay 2 please see the above description for details In P3 19 P3 24 set DO relay 1 output is active when it is fixed length reaching When P3 25 is set to 0 Cut to length r...

Page 125: ...t frequency drops below another certain frequency of FDT level which is called release frequency FDT1 level FDT1 lag as shown in Figure 5 3 9 FDT lag Time Time FDT level Output Freq FDT signal Fig 5 3...

Page 126: ...torque detection reference the output of terminal is valid If the motor torque is less than 80 of reference the output of terminal is invalid as shown in Figure 5 3 11 Output torque Torque detection...

Page 127: ...have no interference with each other If the setting is not 0 it will be nonlinear selection all the parameters from P4 01 to P4 15 are setting points for the selected channel by P4 00 The filter time...

Page 128: ...alue of the input signals If the actual value input is smaller than min value the min value will be treated as the Min virtual value of analog input If the actual value input is greater than the max v...

Page 129: ...P4 12 Figure 5 4 2 Analog input non linear curve Note 3 The input filter time constant is used for digital filter of the input signal in order to avoid interference of the system The bigger the filte...

Page 130: ...In order to avoid fluctuations in the output data during adjustment the system can be set to output standard calibrated signals set values of P4 21 P4 23 to 5 DC5V output 50 of the full scale is obta...

Page 131: ...stops automatically after one cycle of operation and will start when receiving RUN command again As shown in Figure 5 5 1 T1 T2 T3 T4 T5 T6 T7 f1 f2 f3 f4 f5 f6 f7 Hz Figure 5 5 1 Stop mode after sin...

Page 132: ...Holding the frequency after single cycle Continuous operation The inverter will start next cycle of operation automatically after completing one cycle of PLC operation until receiving stop command As...

Page 133: ...wer loss it will restart from the first step after restarting Continue from the step where the inverter stops When the inverter stops during PLC operation because of receiving stop command or fault it...

Page 134: ...rter stops a1 a2 a3 a4 a5 Remnant time of stage 3 d3 Operating time of stage 3 Figure 5 5 5 PLC start mode 2 P5 02 Saving PLC status when power off Setting range 0 1 0 0 Not save 1 Save Notes Not save...

Page 135: ...P5 22 Step T4 program operating setting Setting range 1 F 4 r 1F P5 23 Step T5 program operating setting Setting range 1 F 4 r 1F P5 24 Step T6 program operating setting Setting range 1 F 4 r 1F P5 2...

Page 136: ...e function codes are used to implement Cut to length stop function The inverter inputs count pulse from terminals 35R5GB and above models X5 or X6 is defined as function 81 or X5 is defined as 81 X6 i...

Page 137: ...deviation P6 06 When the motor has overshoot set P6 06 to a negative value when a negative value is unreachable set it to a positive value Suppose that a motor has overshoot the run procedure is as s...

Page 138: ...p command Fig 5 6 3 Wobble frequency startup Run in the state prior to stoppingstopping Time S Operation Freq Hz Central Freq Preset Freq Run command Stop command Fig 5 6 4 Wobble frequency startup Re...

Page 139: ...inputs have 2 ways Automatic input If P0 03 is set to 12 and then the frequency will be automatically input during running Manual input If P0 03 is not set to 12 the inverter runs in other ways first...

Page 140: ...which is illustrated in the basic operation wiring connection of Figure 2 41 2 42 2 43 and 2 44 When the given source is the serial communications setting setting is carried out by the upper computer...

Page 141: ...tion times will be increased and the adjustment time will be extended if it is too large the system will tend to be unstable when it is too small the system will act slowly and the response will be de...

Page 142: ...reation Freq Figure 5 7 1 Residual margin diagram P7 23 PID Adjustment Characteristic Setting range 0 1 0 0 Positive Action 1 Negative Action Explanation Positive When the PID output increases the out...

Page 143: ...tting range 0 0 500 0 100 0 Explanation The 100 0 is corresponding to motor no load current The action time is set in the P1 04 The upper limit is 80 of the rated current or small value of the motor r...

Page 144: ...peed fluctuation is big it may appropriately increase the filtering time If the motor oscillation it should appropriately reduce the parameter If the speed loop filter time constant is small the frequ...

Page 145: ...an automatically reduce the speed P8 11 Torque upper limit source Setting range 0 5 0 0 Digital setting 1 AI1 2 AI2 3 AI3 Reserved for 3004GB and the below 4 Pulse input 5 Serial communication P8 12 U...

Page 146: ...h speed Torque Make up Gain Setting range 40 0 160 0 0 0 P8 27 High speed Torque Make up Base Setting range 0 1 0 0 Make up based on the operation frequency 1 Make up based on the linear speed Reserve...

Page 147: ...05 V F frequency value F3 Setting range P9 03 P0 09 40 00Hz P9 06 V F voltage value V3 Setting range 0 100 0 80 0 Notes This group of function codes define the flexible V F setting manner of the serie...

Page 148: ...orque boost Maxoutput voltage Figure 5 9 3 Manual Torque Boost Tips 1 Wrong parameter setting can cause overheat or over current protection of the motor 2 When the inverter drives synchronous motor to...

Page 149: ...1 0 0 Effective Energy Conservation 1 Ineffective Energy Conservation Notes The energy saving control parameters have been preset at the factory to the optimum values It is not necessary to adjust the...

Page 150: ...tuate when the power supply voltage fluctuates When it is valid the output voltage would not fluctuate as the input voltage The output voltage will keep constant within the inverter output capacity P9...

Page 151: ...please select the factor as 0 The factor will be increased appropriately only when the motor oscillates obviously and cannot operate normally The larger the factor is the more obviously oscillation i...

Page 152: ...gnetic Saturation Coefficient 5 of Motor 1 Setting range 0 0 100 0 Depending on model Notes If the motor parameters are unknown please refer to the PA 29 motor parameters setting instruction If they a...

Page 153: ...u should let the motor off from the load It is banned that setting with the load 3 Before parameter setting please confirm the motor is in stoppingstopping state Otherwise it cannot be normal 4 After...

Page 154: ...mmunication data sent received through communication include the operation command frequency giving fault content invert state and setting reading of function parameters The monitoring content and the...

Page 155: ...o save the data Write or erase EEPROM frequently will reduce the life of EEPROM Write parameter data and save the data to EEPROM frequently in communication mode is not allowed for writing data freque...

Page 156: ...set as 1 set with the numbers on the keypad the set rotating speed can be adjusted on line and the corresponding frequency value will be saved to P0 02 after pressing ENTER if it is the PID operation...

Page 157: ...et as 1 the analog PID feedback will be displayed in the monitoring state without the indication unit If it is set as 0 the target will not be displayed When PC 17 is set as 1 the analog PID setting c...

Page 158: ...ameters will be displayed according to the original priority order and the current priority display will not act PC 22 Rotating speed display coefficient Setting range 0 1 999 9 100 0 Notes PC 22 Rota...

Page 159: ...mpensation at the Low Speed As the fan of the special variable frequency motor is not installed on the rotor shaft the fan heat radiation will not be affected by the rotating speed and the protection...

Page 160: ...and OL1 fault will be reported Pd 06 Pre overload detection level Setting range 20 0 200 0 160 0 Pd 07 Pd 07 Pre overload detection time Setting range 0 0 60 0s 60 0s Notes The overload pre alarm dete...

Page 161: ...nt limit action level Pd 09 the output frequency of frequency inverter will not change until the current is restored to the normal and the final control current will not be higher than the PD 09 value...

Page 162: ...it is 23V lower i e the default action point is 350V During the decelerating operation of frequency inverter the actual decrease rate of the motor rotating speed may be lower than that of the output f...

Page 163: ...itive the detection benchmark and the detection time can be increased appropriately If it is not so sensitive the detection benchmark and the detection time can be reduced Pd 16 Enabling keypad keys U...

Page 164: ...run until receive operation command again When the frequency inverter is in an operation state command switch the frequency inverter will slow down until receive operation command Pd 23 Action select...

Page 165: ...ult types is showed in Table 5 14 1 Table 5 14 1 Instruction of Fault Types Fault code Description Fault code Fault categories NULL No fault Uu1 Bus Under voltage Uu2 Control circuit Under voltage Uu3...

Page 166: ...User password Setting range 0 9999 0 Notes User password setting The initial value of user password is 0 which means the password protection function is invalid At this state user can access all para...

Page 167: ...st are not allowed to be revised Notes PF 01 is set to 0 All parameters are allowed to be changed But only the parameters which are marked in function table can be changed no matter what the inverter...

Page 168: ...set parameters saved on the keypad will be copied to the frequency inverter When PF 03 is set as 2 and parameters are uploaded all parameters set by the user will be copied to EEPROM of the keypad fr...

Page 169: ...dial to see parameter value of function code PE 00 PE 08 Table 6 1 Troubleshooting Fault Display Name of Protection Possible Cause to Fault Countermeasure Uu1 Busbar undervoltage The input voltage is...

Page 170: ...is abnormal The deceleration time is too short The load inertia torque is large The stalling overvoltage point is too low Check the input power supply check test the electrical level setting Increase...

Page 171: ...the V F curve and torque boost Check the power grid voltage Select the frequency inverter with the larger power Increase the acceleration time Raise the current limit level SC Load short circuit outp...

Page 172: ...el CCF5 RAM fault RAM fault with the control panel of frequency inverter Replace the control panel CCF6 CPU disturbance Serious disturbance MCU reading writing error with the control panel The communi...

Page 173: ...the analog input signal passage AI2 exceeds the allowed maximum range of 0 2 10 2V AE3 Analog signal 3 is abnormal The input analog signal in the analog input signal passage AI3 exceeds the allowed ma...

Page 174: ...frequency voltage is input Check the given frequency voltage Check whether the operation manner is set correctly Input the correct setting The motor rotates reversely Check whether the connection lin...

Page 175: ...ent Corrective Measures There is too large vibration with the motor Mechanical resonance Adjust the leaping frequency The machine legs are not even Adjust the machine legs The three phase outputs are...

Page 176: ...ral Equipment Connection Diagrams R S T EMI R S T W V U ALPHA5000 PE M EMI PB Figure 7 1 S2R4GB 3015GB Peripheral Equipment Connection Diagram Motor AC Output Reactor Output EMI Filter Braking resisto...

Page 177: ...s 176 Figure 7 2 3018GB 3500G Peripheral Equipment Connection Diagram Motor AC Output Reactor Output EMI Filter Braking resistor Braking Unit DC Reactor Input EMI Filter AC Input Reactor Contactor Bre...

Page 178: ...be connected at the output side They are selected and used when the braking torque cannot meet the requirements and are applicable on occasions of high inertia load frequent braking or rapid stop Rem...

Page 179: ...here is the equipment without the adequate anti disturbance ability around the frequency inverter etc the filter should be used When the filter is installed the connection lines should be as short as...

Page 180: ...its should be installed additionally The braking resistor should be selected by referring to the technical specifications of braking unit and the following calculation method At braking the regenerate...

Page 181: ...leakage protector functioning current should be 10 times larger than the leakage current of this circuit under the fundamental frequency power supply and with the frequency inverter unused total leak...

Page 182: ...duction 2 Please do not change the connection lines or dismantle the terminal lines when power is supplied There is the danger of electric shock 3 Please do not check the signal during operation Other...

Page 183: ...splay and charge LED has lit off 5 10 minutes can the maintenance begin On the other hand you will risk electric shock because there are storage capacitors within the inverter that will hold charge ev...

Page 184: ...age the bridge voltmeter be used to measure the output voltage clamp on ammeter be used to measure the input output current and the electric wattmeter be used to measure the power If conditions are in...

Page 185: ...tory the users don t have to do such tests again Moreover such tests will reduce the insulation and voltage withstand performance of the product If such tests are conducted inappropriately product ele...

Page 186: ...8 2 Storage and Protection If the frequency inverter is not used immediately after purchased and has to be stored temporarily or permanently the following should be done It should be put in the place...

Page 187: ...e month after the product is delivered guaranteed replacement and repair within three months after the product is delivered guaranteed repair within 12 months after the product is delivered If the pro...

Page 188: ...Dimension and Installation Dimension Unit mm Specifications H H1 W W1 D D1 D2 D3 d S2R4GB S2R75GB 141 5 130 5 85 74 113 123 63 88 4 5 S21R5GB S22R2GB 180 169 115 105 150 158 85 120 4 5 3R75GB 31R5GB...

Page 189: ...Appendix 1 External Dimension and Installation Dimension Unit mm 188 Specification H H1 W W1 D D1 D2 d 35R5GB 37R5GB 270 255 190 175 176 186 122 7...

Page 190: ...W1 D D1 D2 d d 1 3011GB 3015GB 373 360 235 180 176 188 125 7 12 3018G 3022G 420 405 270 200 218 230 175 7 14 3030G 3037G 503 488 311 200 230 242 185 8 14 3045G 3055G 590 570 351 200 254 266 208 10 18...

Page 191: ...tion dimension for three phase 380V 160 355KW standard inverter with the base Specifications W1 W2 W3 H1 H2 D1 D2 D3 d1 d2 3160G X 3185G X 3200G X 3220G X 600 200 530 1380 1360 400 280 60 3 1 4 4 1 4...

Page 192: ...t mm 191 Installation dimension for three phase 380V 160 355KW standard inverter wall type Specification W1 W2 H1 H2 D1 D2 D3 d1 3160G V 3185G V 3200G V 3220G V 600 200 1056 1026 400 245 77 6 14 3250G...

Page 193: ...sion Unit mm 192 Installation dimension for three phase 380V 400 500KW standard inverter Specifications W1 W2 W3 H1 D1 D2 D3 d1 3400G X 3500G X 1000 700 900 1800 480 300 80 4 22 Installation dimension...

Page 194: ...cifications W W1 D H a b c d 3160G 3185G 3200G 3220G 450 514 400 1600 400 315 30 13 3250G 3280G 3315G 3355G 450 514 400 1800 400 315 30 13 Installation dimension for three phase 380V 400 500KW slim sh...

Page 195: ...Appendix 1 External Dimension and Installation Dimension Unit mm 194 W D H a b c d 3400G 3500G 800 550 2000 700 300 125 18...

Page 196: ...Rating Output Current A 60 0 75 0 90 0 110 0 152 0 Type 3093G 3110G 3132G 3160G 3185G Matching Motor Power kW 93 110 132 160 185 Rating Output Current A 176 0 210 0 253 0 304 0 342 0 Type 3200G 3220G...

Page 197: ...al relay overheat overvoltage stalling load short circuit earthing undervoltage protection input phase loss output phase loss earthing and interphase short circuit and motor overload protection etc Ap...

Page 198: ...105 1 5kW 2 5 110 80 150 105 2 2kW 4 180 150 230 175 4kW 4 180 150 230 175 5 5kW 4 200 160 250 185 7 5kW 6 200 160 250 185 11kW 6 200 160 250 185 15kW 6 200 160 250 185 18 5kW 10 200 160 250 185 22kW...

Page 199: ...bits Parity Check Selection even odd none Stop Byte 1 bit fixed Communication Protocol MODBUS RTU Mode Number of Connectable Frequency Inverters 31 sets Description of the communication connecting te...

Page 200: ...register P0 03 Frequency Setting Source 1 0 NULL 1 Frequency number setting number knob adjustment 2 Terminal AI1 3 Terminal AI2 4 Terminal AI3 Reserved for 3004GB and the below 5 Impulse input 6 Com...

Page 201: ...t 5 Serial communication 6 Linear speed Reserved 0 0004H P7 01 PID given source 2 0 6 the same as above 0 0007H P7 03 PID feedback source 1 0 Internal PG or single phase speed measuring input 1 Termin...

Page 202: ...e broadcast command When the frequency inverter address is larger than 0 the new address will become effective once it is revised Note 4 To be compatible with other communication frequency commands of...

Page 203: ...gth Normal Response Length Abnormal Response Length Minimum Byte Number Maximum Byte Number Minimum Byte Number Maximum Byte Number Minimum Byte Number Maximum Byte Number 03H Reading Record 8 8 7 7 5...

Page 204: ...nse Content Frequency Inverter Address 01 Command Code 83 Abnormality Code 03 CRC High Bit 01 Low Bit 31 Notes The number of data doubles that of address 06H Single character Writing Command write a s...

Page 205: ...des The command content should be arrayed in the sequence of high 8 bits and low 8 bits Example set the frequency as 50 0Hz Command Content Frequency Inverter Address 01 Command Code 10 Start Address...

Page 206: ...gisters of 0001 action command and 0002 frequency setting 1 It should be noted that the operation command giving manner setting P0 07 should be serial communication and that the frequency setting sour...

Page 207: ...i functional Input Command 8 P3 08 X8Terminal Function Reserved for 3004GBand the below C Multi functional Input Command 9 P3 09X9Terminal Function Reserved for 3004GBand the below D Multi functional...

Page 208: ...o RAM for operation and are effective for this operation After the inverter is powered off and restarted the data written last time will become ineffective If the data written by communication has to...

Page 209: ...otor Overload OL1 A Input Output Phase Loss or Imbalance SP1 SP2 B Busbar Undervoltage Uu1 C Control Circuit Undervoltage Uu2 D Charging Circuit Undervoltage Uu3 E Grounding GF or Load Short Circuit S...

Page 210: ...inal X6 Reserved for 3004GBand the below 1 Close 0 Open 6 Terminal X7 Reserved for 3004GBand the below 1 Close 0 Open 7 Terminal X8 Reserved for 3004GBand the below 1 Close 0 Open 8 Terminal X9 Reserv...

Page 211: ...BH Actual Length 003CH External Count Value 003D 003FH Reserved 0040 004AH Terminal State 0040H 004AH corresponding to BIT0 BITA bit of 002BH in order 004B 00FEH Reserved List of Modbus Register Addre...

Page 212: ...meters input 22H Writing manner error Write the non revisable parameters or read only parameters in operation Note 2 Parameters write protected Note 3 Write data into the special read register Write i...

Page 213: ...Appendix 5 Keyboard Installation Dimension Unit mm 212 Appendix 5 Keypad Installation Dimension Unit mm Figure A5 1 S2R4GB 3004GB Keypad Installation Dimension...

Page 214: ...Appendix 5 Keyboard Installation Dimension Unit mm 213 Figure A5 1 Keypad Installation Dimension for 35R5GB and the Above...

Page 215: ...he frequency inverter When parameters are displayed parameter names and parameter units are also displayed i e functions of 3 unit indicator lights in the keypad are included Moreover from the paramet...

Page 216: ...ted copying as PF 03 is not 0 during the parameter uploading and downloading PF 03 is set as 0 during the parameter copying Parameter uploading and downloading should be done on the same series of fre...

Page 217: ...State Figure 4 Operation state RUN light is on and FWD is on constantly when it operates to the set frequency Figure 5 In the case of an alarm the alarm characters are flickering and displayed Figure...

Page 218: ...Display Communication Request Display Terminal State Display Frequency Setting 1 01 Keyboard Setting CALL Communication Request Terminal State Option Name Parameter Name and Option Value Key Operatio...

Page 219: ...displayed alternately with the blank characters after the revised value is not 0 the bit revised successively will be displayed normally after supplemented with 0 Escape from the Edition State Return...

Page 220: ...Fault Occurrence Time power supply no load load Others Fault Phenomena Fault Display OC OL OU OH LU None Others Control Terminal Used Operation after Resetting Yes No Output Voltage Yes No Total Worki...

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