Allen-Bradley 22C-B012N103 User Manual Download Page 16

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Rockwell Automation Publication 22C-UM001J-EN-E - January 2017

Chapter 1

Installation/Wiring

Frame G Drives

1. 1. Loosen the four captive cover screws.

2. Pull the bottom of the cover out and up to release.

Frame H Drives

1. Loosen the four captive cover screws.

2. Pull the bottom of the cover out and up to release.

Summary of Contents for 22C-B012N103

Page 1: ...PowerFlex 400 Adjustable Frequency AC Drive for Fan Pump Applications Catalog Numbers 22C Series B User Manual OriginalInstructions...

Page 2: ...nformation circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited T...

Page 3: ...aximum Surrounding Air Temperature 15 Minimum Mounting Clearances 16 Debris Protection 17 Storage 18 AC Supply Source Considerations 18 Ungrounded Distribution Systems 18 Input Power Conditioning 19 G...

Page 4: ...pliance 42 Essential Requirements for FCC Compliance 42 Chapter2 Start Up Prepare For Drive Start Up 45 Before Applying Power to the Drive 45 Applying Power to the Drive 46 Start Stop Direction and Sp...

Page 5: ...9 Drive will not reverse motor direction 119 Drive does not power up 120 AppendixA Supplemental Drive Information Drive Fuse Circuit Breaker Ratings 121 Fusing 121 Circuit Breakers 121 Specifications...

Page 6: ...r Codes 172 Reading 03 and Writing 06 Drive Parameters 173 Additional Information 173 AppendixF Metasys N2 Understanding Metasys N2 175 Metasys N2 Virtual Objects 175 Metasys N2 Data Types 176 Network...

Page 7: ...parameters have been added with the release of Firmware Release Number FRN 8 xx Topic Page CE Conformity updated 39 Programming options updated 55 UL and CE certification updated 123 Internal DC Bus C...

Page 8: ...6 Rockwell Automation Publication 22C UM001J EN E January 2017 Summary of Changes Notes...

Page 9: ...les representative Resource Description Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES IN001 Provides basic information to install protect wire and ground p...

Page 10: ...ped into frame sizes to simplify spare parts ordering dimensioning etc A cross reference of drive catalog numbers and their respective frame sizes is provided in Appendix B P031 Motor NP Volts Name Nu...

Page 11: ...assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures referenceA B publication 8000 4 5 2 Guarding Against Electrostat...

Page 12: ...038 38 18 5 25 D 090 90 22 30 D 045 45 5 22 30 D 120 120 30 40 E 060 60 30 40 D 145 145 37 50 E 072 72 37 50 E 088 88 45 60 E 105 105 55 75 E 142 142 75 100 E 170 170 90 125 F 208 208 110 150 F 260 26...

Page 13: ...ting Considerations 15 AC Supply Source Considerations 18 General Grounding Requirements 19 Fuses and Circuit Breakers 21 Power Wiring 22 I O Wiring Recommendations 28 Start and Speed Reference Contro...

Page 14: ...Chapter 1 Installation Wiring Opening the Cover Frame C Drives 1 Press and hold in the tabs on each side of the cover 2 Pull the cover out and up to release Frame D Drives 1 Loosen the two captive co...

Page 15: ...E January 2017 13 Installation Wiring Chapter 1 Frame E Drives 1 Loosen the four captive cover screws 2 Pull the bottom of the cover out and up to release Frame F Drives 1 Turn the latch counterclockw...

Page 16: ...ary 2017 Chapter 1 Installation Wiring Frame G Drives 1 1 Loosen the four captive cover screws 2 Pull the bottom of the cover out and up to release Frame H Drives 1 Loosen the four captive cover screw...

Page 17: ...6 in 8 8 10 8 N m 78 0 95 3 lb in F M10 3 8 in 19 6 23 5 N m 173 6 208 3 lb in G M12 1 2 in 33 5 41 0 N m 296 5 362 9 lb in H M12 1 2 in 33 5 41 0 N m 296 5 362 9 lb in Frame Enclosure Rating Temperat...

Page 18: ...ounting Clearances Figure 2 Frames D E Mounting Clearances 120 mm 4 7 in 120 mm 4 7 in 25 mm 1 0 in 120 mm 4 7 in 120 mm 4 7 in 120 mm 4 7 in 120 mm 4 7 in 120 mm 4 7 in 120 mm 4 7 in Closestobjecttha...

Page 19: ...g during installation Remove the panel for IP 20 Open Type applications Frame D E F G and H Drives These drives have built in debris protection Installation of a protective panel is not required 250 m...

Page 20: ...nected if the drive is installed on an ungrounded distribution system where the line to ground voltages on any phase could exceed 125 of the nominal line to line voltage To disconnect these devices re...

Page 21: ...quirements of national and local industrial safety regulations and or electrical codes The integrity of all ground connections should be periodically checked Figure 7 Typical Grounding IMPORTANT Onlyo...

Page 22: ...d should also be connected to the motor frame motor end Use a shield terminating or EMI clamp to connect the shield to the safety ground terminal The conduit box may be used with a cable clamp for a g...

Page 23: ...r UL489 Circuit Breakers When using Bulletin 140M or UL489 rated circuit breakers the guidelines listed below must be followed in order to meet the NEC requirements for branch circuit protection Bulle...

Page 24: ...600V Delta Delta corner ground or high resistance ground systems 4 When using a Manual Self Protected Type E Combination MotorController the drive must be installed in a ventilated or non ventilated e...

Page 25: ...ield that can contain much of the noise generated by a typical AC Drive Strong consideration for shielded cable should be given in installations with sensitive equipment such as weigh scales capacitiv...

Page 26: ...e motor A device that routinely disconnects then reapplies output power to the motor for the purpose of starting and stopping the motor should Table 3 Recommended Shielded Wire Location Rating Type De...

Page 27: ...auxiliary contact should be used to simultaneously disable drive control run commands Power Terminal Block Frame C D F G and H drives utilize a finger guard over the power wiring terminals Replace th...

Page 28: ...en connecting to terminals P1 and P2 R L1 S L2 T L3 P1 P2 DC U T1 V T2 W T3 Frame E 240V 480V 30 37 kW 55 75 kW 40 50 HP 75 100 HP Frame F R L1S L2 T L3 P1 P2 DC U T1 V T2 W T3 Frame G R L1 S L2 T L3...

Page 29: ...C Bus Connection Frame C and H Drives P2 DC DC Bus Connection Frame D E F and G Drives BR BR Not Used Safety Ground PE Table 6 Power Terminal Block Specifications Frame Maximum Wire Size 1 1 Maximum m...

Page 30: ...iquid gas or solids exist an additional hardwired stop circuitmayberequiredtoremovetheAClinetothedrive WhentheAClineis removed therewillbealossofanyinherentregenerativebrakingeffectthat might be prese...

Page 31: ...h an inductive load such as a relay install a recovery diode parallel to the relay as shown to prevent damage to the output 4 When theENBLenablejumperisremoved I OTerminal01willalwaysactasahardwareena...

Page 32: ...with digital inputs from analog I O and opto output 10 Opto Common For opto coupled outputs Electronically isolated with opto output from analog I O and digital inputs 11 24V DC Drive supplied power f...

Page 33: ...witches No Signal Default Description Param R1 1 Relay N O Ready Fault Normally open contact for No 1 output relay T055 R2 1 Relay Common Common for output relay R3 1 Relay N C Ready Fault Normally cl...

Page 34: ...Ready Fault Normally open contact for Number 5 Output Relay R227 5B 5 Relay Common Common for Number 5 Output Relay 6A 6 Relay N O Ready Fault Normally open contact for Number 6 Output Relay R230 6B...

Page 35: ...utput 1k Ohm Minimum DIP Switch AO1 10V Parameters T082 Analog Out1 Sel 0 through 6 Scaling T083 Analog Out1 High T084 Analog Out1 Setpt Analog Output Unipolar 4 20 mA Output 525 Ohm Maximum DIP Switc...

Page 36: ...rive will stop as specified by P037 Stop Mode Drive will not run if I O Terminal 01 is open Drive willcoast to stopif opened while running DIP Switch SNK SRC SNK Parameters P036 Start Source 2 3 4 P03...

Page 37: ...minal 01 will stop the drive as specified by P037 Stop Mode DIP Switch SNK SRC SRC Parameters P036 Start Source 1 3 Wire P037 Stop Mode 0 through 7 3 Wire Control Sourcing SRC Internal Supply Reversin...

Page 38: ...chain of I O Terminal 04 should be connected Multiple Analog Connections When connecting a single potentiometer to multiple drives it is important to connect I O Terminal 14 common together for all dr...

Page 39: ...Mode selected by AUTO key 1 No Yes Start and Speed commands come from Integral Keypad Direction is Forward unless an input is programmed for Cmd Reverse Analog Input 1 Override Enabled Active Digital...

Page 40: ...ral devices and must not be connected RS485 DSI Port Controls Speed No Yes Either P039 Accel Time 1 P040 Decel Time 1 or A147 Accel Time 2 A148 Decel Time 2 can be selected when RS485 DSI port is acti...

Page 41: ...only accessible with the cover off When one of these ports has a Rockwell DSI device connected the second port cannot be used Figure 13 Frame D E F G and H RS485 Ports EMC Instructions CE Conformity C...

Page 42: ...Refer to page 20 for additional grounding recommendations 2 Output power control I O and signal wiring must be braided shielded cable with a coverage of 75 or better metal conduit or equivalent atten...

Page 43: ...MIF Series 5 Required 37 50 D072A103 22 RFD100 50 No Deltron MIF Series 5 Required 45 60 D088A103 22 RFD100 50 No Deltron MIF Series 5 Required 55 75 D105A103 22 RFD150 150 No Deltron MIF Series 5 Re...

Page 44: ...400 drives to meet the requirements of FCC Part 15 Subpart B 1 Grounding as described in Figure 15 Refer to page 20 for additional grounding recommendations 2 Output power control I O and signal wiri...

Page 45: ...05A103 22 RFD150 150 No 75 100 22C D142A103 22 RFD180 50 No 90 125 22C D170A103 22 RFD208 50 No 110 150 22C D208A103 22 RFD208 50 No 132 200 22C D260A103 22 RFD323 50 Required 160 250 22C D310A103 22...

Page 46: ...44 Rockwell Automation Publication 22C UM001J EN E January 2017 Chapter 1 Installation Wiring Notes...

Page 47: ...ewing and Editing Parameters 49 IMPORTANT Read the GeneralPrecautions section before proceeding ATTENTION Power must be applied to the drive to perform the following start up procedures Some of the vo...

Page 48: ...integral keypad features see page 47 before setting any Program Group parameters Start Stop Direction and Speed Control Factory default parameter values allow the drive to be controlled from the inte...

Page 49: ...parameter value Digital Speed Increment and Decrement Arrows Used to control speed of drive Default is active Control is activated by parameter P038 Speed Reference or P042 Auto Mode Run Start Hand 1...

Page 50: ...Indicates that the drive is in Auto mode No Description 1 Parameter Name 2 Run Stop Status Stopped Running flashes to indicate that the drive is stopping but is still decelerating flashes when DC Inj...

Page 51: ...o scroll through the group menu b P T C A and d or 6 Press Enter or Sel to enter a group The right digit of the last viewed parameter in that group will flash or 7 Press the Up Arrow or Down Arrow to...

Page 52: ...P038 Speed Reference Start Hand key switches control to the integral keypad in a bumpless transfer and switches the speed reference to the integral keypad Stop key stops the drive and the drive switc...

Page 53: ...or 6 2 Wire Control the drivewillcontinuetorunatreferencedefinedbyP038 SpeedReference ifa valid start command is present Table 15 P042 Auto Mode 2 Local Remote T051 T054 Digital Inx Sel 2 Auto Mode or...

Page 54: ...051 T054 Digital Inx Sel 2 Auto Mode or 3 Local Manual Mode AUTO Mode Key LED Key Function LED Key Function Off Not active Only active if P036 Start Source 0 Keypad Starts drive Runs according to Spee...

Page 55: ...eed Reference Table 17 P042 Auto Mode 0 No Function T051 T054 Digital Inx Sel 2 Auto Mode or 3 Local Key LED Key Function Off Not active Only active if P036 Start Source 0 Keypad Starts drive On Not a...

Page 56: ...54 Rockwell Automation Publication 22C UM001J EN E January 2017 Chapter 2 Start Up Notes...

Page 57: ...cation option kits and accessories listed in Appendix B About Parameters To configure a drive to operate in a specific way drive parameters may have to be set Three types of parameters exist ENUM ENUM...

Page 58: ...lts P041 Auto Mode P042 Motor OL Ret P043 Terminal Block Digital In1 Sel T051 Digital In2 Sel T052 Digital In3 Sel T053 Digital In4 Sel T054 Relay Out1 Sel T055 Relay Out1 Level T056 Relay 1 On Time T...

Page 59: ...3 Sel R221 Relay Out3 Level R222 Relay Out4 Sel R224 Relay Out4 Level R225 Relay Out5 Sel R227 Relay Out5 Level R228 Relay Out6 Sel R230 Relay Out6 Level R231 Relay Out7 Sel R233 Relay Out7 Level R234...

Page 60: ...frequency command can come from a number of sources See Start and Speed Reference Control on page 37 for more information b003 Output Current The output current present at T1 T2 T3 U V W Values Defau...

Page 61: ...tor x b010 Output Power Output power present at T1 T2 T3 U V W Values Default Read Only Min Max 0 0 999 9 kW Display 0 1 kW b011 Elapsed MWh Related Parameter s b015 A195 Accumulated output energy of...

Page 62: ...Elapsed kWh Related Parameter s b011 A195 Accumulated output energy of the drive This parameterworks inconjunctionwith Elapsed MWh When the maximumvalue of thisparameter is reached this parameter res...

Page 63: ...A179 A180 A181 A183 Set to the maximum allowable motor current The drive will fault on an F7 Motor Overload if the value of this parameter is exceeded by 150 for 60 seconds Values Default Drive Rated...

Page 64: ...Remote communications controls drive operation I OTerminal 01 Stop Coastto Stop I O Terminal 02 Not Used I O Terminal 03 Not Used 6 2 W Lvl Enbl I O Terminal Block controls drive operation I O Termin...

Page 65: ...nal 01 is always a coast to stop input except when P036 Start Source is set for 3 Wire control When in three wire control I O Terminal 01 is controlled by P037 Stop Mode P038 Speed Reference Related P...

Page 66: ...r A148 Decel Time x 0 A c c e le r a t io n D e c e le r a t io n P041 Reset to Defalts Stop drive before changing this parameter Resets all parameter values to factory defaults Options 0 Ready Idle D...

Page 67: ...ng and Parameters Chapter 3 P043 Motor OL Ret Related Parameter s P033 A181 Enables disables the Motor Overload Retention function When Enabled the value held in the motor overload counter is saved at...

Page 68: ...to stop Can also be used to clear a fault 12 CoastStop CF The drive immediately coasts to stop Can also be used to clear a fault 13 DCInjStop CF The drive immediately begins a DC Injection stop Can a...

Page 69: ...hen the input I O Terminal 17 is wired to a PTC and external resistor Use T056 to set threshold 10 Above PF Ang Power Factor angle has exceeded the value set in T056 Relay Out1 Level Use T056 to set t...

Page 70: ...t in T061 Relay Out2 Level Use T061 to set threshold 8 Above DCVolt Drive exceeds the DC bus voltage value set in T061 Relay Out2 Level Use T061 to set threshold 9 Above Anlg 2 Analog input voltage I...

Page 71: ...Min Max 6 0 320 Hz 7 0 180 8 0 815 Volts 9 0 100 10 1 180 degs 12 0 1 T063 Relay 2 On Time Related Parameter s T060 T061 T064 Sets delay time before Relay energizes after required condition testing V...

Page 72: ...e a PTC trip point when the input I O Terminal 17 is wired to a PTC and external resistor Use T066 to set threshold 10 Above PF Ang Power Factor angle has exceeded the value set in T066 Opto Out Level...

Page 73: ...mA 5 Current Mode Square Root 4 20 mA 20 mA 6 Voltage Mode Unipolar Square Root 0 10V 10V T070 Analog In 1 Lo Related Parameter s P034 P038 T069 T071 T072 A152 A153 Stop drive before changing this par...

Page 74: ...IP Switch AI2 setting on thecontrol board Values Default 2 Min Max 0 7 Display 1 T073 Option Setting Input Range DIP Switch AI1 Setting 0 Current Mode 0 20 mA 20 mA 1 Current Mode 4 20 mA 20 mA 2 Volt...

Page 75: ...7 Hold Last with FRN 6 xx and later Driveuseslastfrequencycommandfromanaloginputpriortosignalloss orlastPIDreferencepriortosignallosswhenusedasa PID reference T077 Sleep Wake Sel Related Parameter s...

Page 76: ...es Default 0 0 Secs Min Max 0 0 600 0 Secs Display 0 1 Secs T080 Wake Level Related Parameter s T077 T078 T079 T081 Sets the analog input level the drive must reach to wake from sleep mode Values Defa...

Page 77: ...r 0 20 0 20 mA 0 mA 0 kW 200 Drive Rated Power Filter A 20 mA b010 12 Setpnt 0 20 0 20 mA 0 mA 0 0 100 0 Setting None 20 mA T084 13 TstData 0 20 0 20 mA 0 mA 0000 65535 Hex FFFF None 20 mA A196 14 Out...

Page 78: ...mA 0 Hz Maximum Freq None 20 mA b001 8 OutCurr 0 20 0 20 mA 0 mA 0 Amps 200 Drive Rated FLA Filter A 20 mA b003 9 OutTorq 0 20 0 20 mA 0 mA 0 Amps 200 Drive Rated FLA Filter A 20 mA b013 10 OutVolt 0...

Page 79: ...og In Filter Sets level of additional filtering of the analog input signals A higher number increases filtering and decreases bandwidth Eachsetting doubles the applied filtering 1 2x filter 2 4x filte...

Page 80: ...ID Fdbk Display T080 Wake Level then wake is enabled 8 AI1 WakDev Wake enabled from Analog Input 1 above PID Setpoint Display plus wake deviation If d305 Analog In 1 d304 PID Setpnt Displ A203 Wake De...

Page 81: ...stop bits 1 or 2 used by the RS485 port on the drive Refer to Appendix D and Appendix E for details on using the drive communication features Options 0 RTU 8 N 1 Default 1 RTU 8 E 1 2 RTU 8 O 1 3 RTU...

Page 82: ...t communication commanded speed saved in RAM 4 Run Preset 0 Drive will run at preset speed 5 Kypd Inc Dec Drive will run at keypad digital pot speed C106 Comm Loss Time Related Parameter s d303 C105 S...

Page 83: ...2 Run FWD I O Terminal 03 Run REV Outputs are kept in a ready to run state The drive will respond to a Start command within 10 ms 5 Comm Port Remote communications controls drive operation I OTerminal...

Page 84: ...quency command from A142 Internal Freq Must be set when using MOP function 2 Analog In 1 Default External frequency command from an analog source as determined by T069 Analog In 1 Sel and DIP Switch A...

Page 85: ...key must be pressed to store this value to EEPROM memory If the ESC key is used before the Enter key the frequency will return to the original value following the normal accel decel curve A143 Preset...

Page 86: ...for details Maximum Freq Decel Time Decel Rate Values Default 30 00 Secs Min Max 0 01 600 00 Secs Display 0 01 Secs A149 S Curve Sets the percentage of acceleration or deceleration time that is applie...

Page 87: ...output as Trim on Frequency Select 1 The PID will not function with bipolar input It will ignore any negative voltages and treat them like zero A153 PID Feedback Sel Related Parameter s T070 T071 T07...

Page 88: ...Display 0 01 1 Secs A157 PID Setpoint Provides an internal fixed value for process setpoint when the PID mode is enabled by A152 PID Ref Sel Values Default 0 0 Min Max 0 0 100 0 Display 0 1 A158 PID D...

Page 89: ...ture automatically clears faults but does not restart the drive Values Default 1 0 Secs Min Max 0 0 160 0 Secs Display 0 1 Secs A165 Start At PowerUp Related Parameter s P036 Stop drive before changin...

Page 90: ...C and D drives 2 0 8 0 kHz Frame E F G and H drives Display 0 1 kHz IMPORTANT Ignoring derating guidelines can cause reduced drive performance Output Curent A 68 84 88 80 76 96 100 92 72 64 60 56 52...

Page 91: ...tems to meet requirements of the Korean Electric Power Company P032 Motor NP Hertz P031 Motor NP Volts 100 50 1 2 Motor NP Volts 1 2 Motor NP Hertz 4 3 2 1 0 50 100 Settings 5 14 A174 Maximum Voltage...

Page 92: ...74 Sets the break voltage applied at the break frequency when A170 Boost Select 0 Custom V Hz Values Default 25 Min Max 0 0 100 0 Display 0 1 A173 Break Frequency Related Parameter s P031 P032 P034 P0...

Page 93: ...injury due to movement of equipment or material exists an auxiliary mechanical braking device must be used ATTENTION This feature should not be used with synchronous or permanent magnet motors Motors...

Page 94: ...ed 1 Reduce CLim 2 Reduce PWM 3 Both PWM 1st Default A183 SW Current Trip Related Parameter s P033 Enables disables a software instantaneous within 100 ms current trip Values Default 0 0 Disabled Min...

Page 95: ...erate A setting of 0 disables this parameter Values Default 0 Hz Min Max 0 320 Hz Display 1 Hz A189 Skip Freq Band 1 Related Parameter s A188 Determines the bandwidth around A188 Skip Frequency 1 A189...

Page 96: ...p Frequency 3 A193 Skip Freq Band 3 is split applying 1 2 above and 1 2 below the actual skip frequency A setting of 0 0 disables this parameter Values Default 0 Hz Min Max 0 0 30 0 Hz Display 0 1 Hz...

Page 97: ...hange by unauthorized personnel Enter a user selected password to lock the parameters via Option 1 Enter the same password to unlock the parameters Options 0 Unlocked Default 1 Locked Locks all parame...

Page 98: ...Analog Input 1 1 Analog In 2 Use Analog Input 2 2 Current Use b003 Output Current A205 ACT2 Input Related Parameter s A153 with FRN 7 xx and later Defines the source of the data used as the actual ACT...

Page 99: ...nalog In 2 Hi A208 ACT2 Minimum ACT2 Inverted A209 ACT2 Maximum T074 Analog In 2 Lo T075 Analog In 2 Hi A209 ACT2 Maximum Related Parameter s A205 with FRN 7 xx and later Sets the maximum value of the...

Page 100: ...ay OutX Level Use T056 to set threshold 9 Above Anlg 2 Analog input voltage I O Terminal 17 exceeds the value set in Relay OutX Level Do not use if T073 Analog In 2 Sel is set to 3 Voltage Mode Bipola...

Page 101: ...Auxiliary Motor 2 2 Aux Mtr 2 Auxiliary Motors 3 3 Aux Mtr 3 Auxiliary Motors 4 1 Mtr Swap 1 1 Auxiliary Motor andAutoSwapActive 5 2 Mtr Swap 1 2 Auxiliary Motors and AutoSwap Active 6 3 Mtr Swap 1 3...

Page 102: ...d on to compensate for a drop in the pipe due to the increased flow in a typical pump system Values Default 0 0 Min Max 0 0 100 0 Display 0 1 R250 Aux Start Delay Sets the delay time before turning on...

Page 103: ...uration of Aux Motor Control functions are especially important when using AutoSwap Improper wiring or configuration could result in line power being applied to the drive outputs Verify system operati...

Page 104: ...053 Digital Inx Sel must be set to 4 5 Communications Reserved Digit 2 Reserved Digit 3 d302 Contrl In Status Related Parameter s b002 P036 T051 T054 Status of the control terminal block control input...

Page 105: ...t 2 Code Related Parameter s A197 Acodethatrepresentsthesecondmostrecentdrivefault Thecodeswillappearintheseparametersintheordertheyoccur d307 Fault1Code themostrecentfault Repetitive faults will only...

Page 106: ...r parameter when the fault occurred Values Default Read Only Min Max 0 32767 Hr Display 1 Hr d315 Fault 3 Time min Related Parameter s A195 d317 Displays the value of the d317 Elapsed Time min paramet...

Page 107: ...Freq Values Default Read Only Min Max 0 0 100 0 Display 0 1 d323 Output RPM Related Parameter s A199 Displays current output frequency in RPM The scale is based on A199 Motor NP Poles Values Default...

Page 108: ...ecent fault Repetitive faults will only be recorded once As faults occur this parameter will be overwritten by Fault 3 Code The value of this parameter is then moved to Fault 3 Code Refer to Chapter 4...

Page 109: ...rder they occur d307 Fault 1 Code the most recent fault Repetitive faults will only be recorded once As faults occur this parameter will be overwritten by Fault 7 Code Refer to Chapter 4 for fault cod...

Page 110: ...ead Only Min Max 0 0 60 0 Min Display 0 1Min d341 Fault 6 Time hr Related Parameter s A195 d316 With FRN 6 xx and later Displays the value of the d316 Elapsed Time hr parameter when the fault occurred...

Page 111: ...and later Displays the value of the d316 Elapsed Time hr parameter when the fault occurred Values Default Read Only Min Max 0 32767 Hr Display 1 Hr d348 Fault 9 Time min Related Parameter s A195 d317...

Page 112: ...1 High T083 Terminal Block 75 DC Brake Level A177 Advanced Program 91 Analog Out1 Sel T082 Terminal Block 75 DC Brake Time A176 Advanced Program 91 Analog Out2 High T086 Terminal Block 77 DC Bus Volta...

Page 113: ...t 9 Time min d348 Advanced Display 109 PID Trim Lo A151 Advanced Program 85 Fault10 Code d336 Advanced Display 107 Preset Freq 0 A143 Advanced Program 83 Fault10 Time hr d349 Advanced Display 109 Pres...

Page 114: ...vanced Program 87 Status Fault d327 Advanced Display 106 S Curve A149 Advanced Program 84 Stop Mode P037 Basic Program 63 Skip Freq Band 1 A189 Advanced Program 93 SW Current Trip A183 Advanced Progra...

Page 115: ...hat stops the drive There are two fault types For information on See page Drive Status 113 Faults 113 Fault Descriptions 115 Common Symptoms and Corrective Actions 117 Type Fault Description 1 Auto Re...

Page 116: ...ew the most recent fault information 2 Address the condition that caused the fault The cause must be corrected before the fault can be cleared See Table 18 3 After corrective action has been taken cle...

Page 117: ...en detected 1 Monitor the incoming AC line for low voltage or line power interruption 2 Check input fuses F4 UnderVoltage 1 DC bus voltage fell below the minimum value 1 Monitor the incoming AC line f...

Page 118: ...ssary F33 Auto Rstrt Tries 2 Drive unsuccessfully attempted to reset a fault and resume running for the programmed number of A163 Auto Rstrt Tries Correct the cause of the fault and manually clear F38...

Page 119: ...lurehasbeendetectedinthedrive control and I O section 1 Cycle power 2 Replace drive if fault cannot be cleared 1 See page 113 for a description of fault types Table 18 Fault Types Descriptions and Act...

Page 120: ...T054 Digital Inx Sel is set to option 5 Local and the input is active None Check parameter settings Incorrect input wiring See page 32 for wiring examples 2 wire control requires Run Forward Run Reve...

Page 121: ...s excessive None Reprogram P039 Accel Time 1 or A147 Accel Time 2 Excess load or short acceleration times force the drive into current limit slowing or stopping acceleration None Compare b003 Output C...

Page 122: ...does not power up Cause s Indication Corrective Action No input power to drive None Check the power circuit Check the supply voltage Check all fuses and disconnects JumperbetweenPowerTerminalsP2andP1...

Page 123: ...lass CC T or J must be used 2 Circuit Breakers The non fuse listings in the following tables include inverse time circuit breakers instantaneous trip circuit breakers motor circuit protectors and 140M...

Page 124: ...8 22C D022N103 11 15 22 22 340 528 19 2 23 30 140M F8E C32 100 C30 5098 22C D030N103 15 20 30 27 340 528 25 8 31 40 140M F8E C32 100 C37 5098 22C D038A103 18 5 25 38 38 340 528 33 3 40 50 140M F8E C45...

Page 125: ...voltage Trip 200 240V AC Input 210V DC bus voltage equivalent to 150V AC incoming line 380 480V AC Input 390V DC bus voltage equivalent to 275V AC incoming line Power Ride Thru 100 milliseconds Logic...

Page 126: ...156 1 1 Drives 75 kW 100 HP and greater have not been tested Specification Voltage Tolerance 200 240V 10 380 480V 10 Frequency Tolerance 48 63 Hz Input Phases Three phase input provides full rating Si...

Page 127: ...ble stop modes including Ramp Coast DC Brake Ramp to Hold and S Curve Accel Decel Two independently programmable accel and decel times Each time may be programmed from 0 600 seconds in 0 1 second incr...

Page 128: ...AC 0 1 A 30V DC Class II circuits 3 0 A 125V 3 0 A 240V AC Opto Quantity 1 Programmable Specification 30V DC 50 mA Non inductive Analog Quantity 2 Non Isolated 0 10V or 4 20mA Specification Resolution...

Page 129: ...3 0 146 119 28 146 3 7 5 0 207 174 33 207 5 5 7 5 266 228 39 266 7 5 10 359 315 44 359 11 15 488 15 20 650 18 5 25 734 22 30 778 30 40 1055 37 50 1200 380 480V AC 2 2 3 0 105 77 28 105 4 0 5 0 171 14...

Page 130: ...t Power Connections Figure 16 Frame C D and E Connections Figure 17 Frame F Connections Note Frames G and H do not support single phase operation Input Protection Three Phase Input T S R Input Protect...

Page 131: ...ot Table 20 PowerFlex 400 Drives Drive Ratings Catalog Number Frame Size Input Voltage Normal Duty Output Current Amps kW HP 45 C 50 C 240V 50 60 Hz 3 Phase 2 2 3 0 12 12 22C B012N103 C 3 7 5 0 17 5 1...

Page 132: ...03 G 160 250 310 290 22C D310A103 G 200 300 370 370 22C D370A103 H 250 350 460 410 22C D460A103 H Table 21 PowerFlex 400 Flange Mount Drives Drive Ratings Catalog Number Frame Size Input Voltage kW HP...

Page 133: ...B 11 15 45 67 5 0 7 62 1321 3R45 B 1321 3RA45 B 15 20 55 82 5 0 5 67 1321 3R55 B 1321 3RA55 B 18 5 25 80 120 0 4 86 1321 3R80 B 1321 3RA80 B 22 30 80 120 0 4 86 1321 3R80 B 1321 3RA80 B 30 40 100 150...

Page 134: ...1321 3R100 C 1321 3RA100 C 75 100 130 195 0 3 128 1321 3R130 C 1321 3RA130 C 90 125 160 240 0 23 138 1321 3R160 C 1321 3RA160 C 110 150 200 300 0 185 146 1321 3R200 C 1321 3RA200 C 132 200 250 375 0...

Page 135: ...34 CS 7 5 10 22 RF034 CS 11 15 22 RFD070 15 20 22 RFD100 18 5 25 22 RFD100 22 30 22 RFD150 30 40 22 RFD150 37 50 22 RFD180 480V 50 60 Hz 3 Phase 2 2 3 0 22 RF018 CS 4 0 5 0 22 RF018 CS 5 5 7 5 22 RF01...

Page 136: ...to connect to the serial converter and a 9 pin sub miniature D female connector to connect to a computer 1203 SFC Serial Null Cable Converter For use when connecting the serial converter to DriveExplo...

Page 137: ...play Remote Handheld unit IP30 22 HIM B1 DSI HIM Cable DSI HIM to RJ45 cable 1 0 Meter 3 3 Feet 2 9 Meter 9 51 Feet 22 HIM H10 22 HIM H30 Table 29 Frame C IP30 Kit Item Description Drive Frame Catalog...

Page 138: ...C 2 2 3 0 2 87 6 3 3 39 7 5 C 4 0 5 0 3 03 6 7 3 55 7 8 C 5 5 7 5 3 65 8 0 4 2 9 3 C 7 5 10 3 75 8 3 4 3 9 5 C 11 15 6 41 14 1 7 41 16 3 C 15 20 6 47 14 3 7 49 16 5 D 18 5 25 12 7 28 0 14 30 9 D 22 30...

Page 139: ...y 2017 137 Accessories and Dimensions Appendix B C 4 0 5 0 2 77 6 1 3 37 7 4 C 5 5 7 5 3 04 6 7 3 64 8 0 C 7 5 10 3 13 6 9 3 73 8 2 C 11 15 3 19 7 0 3 79 8 4 Table 31 PowerFlex 400 Frames and Weights...

Page 140: ...ary 2017 Appendix B Accessories and Dimensions Figure 18 PowerFlex 400 Frame C Drive 260 10 2 320 12 6 246 9 7 130 0 5 1 116 0 4 57 111 2 4 38 152 2 5 99 22 2 0 87 28 5 1 12 107 0 4 21 66 0 2 60 24 0...

Page 141: ...ries and Dimensions Appendix B Figure 19 PowerFlex 400 Frame D Drive Dimensions are in millimeters and inches 226 0 8 90 250 0 9 84 206 1 8 11 383 4 15 09 436 2 17 17 71 6 2 82 132 0 5 20 175 5 6 91 1...

Page 142: ...B Accessories and Dimensions Figure 20 PowerFlex 400 Frame E Drive Dimensions are in millimeters and inches 130 2 5 13 240 2 9 46 315 2 12 41 55 2 2 17 174 9 6 89 234 9 9 25 204 9 8 07 22 2 0 87 62 7...

Page 143: ...ix B Figure 21 PowerFlex 400 Frame F Drive Dimensions are in millimeters and inches 137 5 5 41 287 5 11 32 370 0 14 57 55 0 2 17 169 0 6 65 228 5 9 00 199 0 7 83 74 8 2 94 22 0 0 87 381 0 15 00 381 0...

Page 144: ...Appendix B Accessories and Dimensions Figure 22 PowerFlex 400 Frame G Drive Dimensions are in millimeters and inches 425 0 16 73 381 0 15 00 264 0 10 39 892 0 35 12 819 5 32 26 57 5 2 26 122 5 4 82 3...

Page 145: ...cessories and Dimensions Appendix B Figure 23 PowerFlex 400 Frame H Drive Dimensions are in millimeters and inches 529 2 20 83 1363 8 53 69 480 0 18 90 1119 0 44 06 358 6 14 12 115 5 4 55 39 6 1 56 41...

Page 146: ...nd Dimensions Figure 24 PowerFlex 400 Frame C Flange Mount Drive Dimensions are in millimeters and inches 138 2 5 44 105 8 4 17 325 12 8 300 11 81 130 3 5 13 22B CCC 291 5 11 48 164 6 46 180 7 09 90 3...

Page 147: ...0 13 6 30 1321 3R45 A 229 9 00 187 7 35 118 4 66 80 3 16 76 3 00 10 4 23 1321 3R45 B 229 9 00 184 7 25 118 4 66 80 3 16 76 3 00 12 7 28 1321 3R45 C 229 9 00 187 7 35 135 5 30 93 3 66 76 3 00 17 7 39 1...

Page 148: ...5 318 12 50 192 7 56 117 4 60 67 6 149 1321 3R500 B 366 14 40 292 11 50 292 11 50 192 7 56 117 4 60 53 5 118 1321 3R500 C 366 14 40 286 11 25 254 10 00 141 5 56 117 4 60 54 4 120 Catalog Number Model...

Page 149: ...11 298 11 73 13 5 0 53 7 0 28 22 RFD100 93 3 66 312 12 28 190 7 48 79 3 11 298 11 73 13 5 0 53 7 0 28 22 RFD150 126 4 96 312 12 28 224 8 82 112 4 41 298 11 73 19 5 0 77 7 0 28 22 RFD180 126 4 96 312...

Page 150: ...ckwell Automation Publication 22C UM001J EN E January 2017 Appendix B Accessories and Dimensions Catalog Number 22 RFD208 938 36 93 900 35 43 913 35 94 1000 39 37 110 4 33 300 11 81 80 3 15 6 5 0 26 M...

Page 151: ...RFD323 300 11 81 735 28 94 145 5 71 275 10 83 689 27 13 64 2 52 180 7 09 22 RFD480 300 11 81 882 34 72 145 5 71 275 10 83 836 32 91 64 2 52 240 9 45 aa aa M11 10 8 0 43 45 A D C F 250 11 81 25 0 98 60...

Page 152: ...E January 2017 Appendix B Accessories and Dimensions Figure 28 Remote Panel Mount Small HIM Dimensions are in millimeters and inches Catalog Number 22 HIM C2S 93 3 66 25 0 98 2m 180 7 09 154 6 06 77...

Page 153: ...anuary 2017 151 Accessories and Dimensions Appendix B Figure 29 NEMA Type 1 Bezel Dimensions are in millimeters and inches Catalog Number 22 HIM B1 93 3 66 25 2 0 99 2m 180 7 09 11 1 0 44 19 1 0 75 4...

Page 154: ...152 Rockwell Automation Publication 22C UM001J EN E January 2017 Appendix B Accessories and Dimensions Notes...

Page 155: ...hat has an internal network communication adapter installed Since only one additional peripheral can be added the second peripheral can be connected directly to the RJ45 port on the drive The internal...

Page 156: ...amples Figure 33 Connecting One Temporary Peripheral Catalog Number AK U0 RJ45 TB2P TB2 PIN 5 TB1 PIN 4 PIN 8 PIN 1 Catalog Number AK U0 RJ45 TR1 PIN 8 PIN 1 M S Serial Converter Parameter 1 Adapter C...

Page 157: ...I Hand Held Parameter 9 Device Type set to Master and connected to Master port M on RJ45 Splitter Cable Parameter 1 Adapter Cfg set to Auto default or Slave and connected to Slave port S on RJ45 Split...

Page 158: ...5 Network AK U0 RJ45 TR1 Terminating Resistor end of network AK U0 RJ45 TB2P Two position Terminal Block DSI Drives or or Customer supplied RJ45 male to RJ45 male cables with wires connected at pins 4...

Page 159: ...ailable digital inputs parameter T051 T054 Digital Inx Sel to option 36 Damper Input The damper end switch or limit switch should be wired into this input Set one of the available relay outputs parame...

Page 160: ...ence equals the Desired System Pressure set point The Pressure Transducer signal provides PID Feedback to the drive Fluctuations in actual system pressure due to changes in flow result in a PID Error...

Page 161: ...e sets the wind unwind speed As tension increases or decreases during winding the Speed Reference is trimmed to compensate Tension is maintained near the Equilibrium set point PID Reference and Feedba...

Page 162: ...om a communication network see Appendix C for details on the reference word such as Modbus RTU or DeviceNet becomes the PID Reference The value sent over the network is scaled so that P035 Maximum Fre...

Page 163: ...n 2 Sel 2 Voltage Mode Unipolar T070 Analog In 1 Lo or T074 Analog In 2 Lo 0 0 T071 Analog In 1 Hi or T075 Analog In 2 Hi 50 0 A152 PID Ref Sel 0 0 10V Input Invert Function For a 4 20 mA signal the f...

Page 164: ...t or enable This will cause the drive s frequency command to initially jump to that preload frequency and the PID loop starts regulating from there PID Limits A150 PID Trim Hi and A151 PID Trim Lo are...

Page 165: ...ain units of 1 seconds affects the rate of change of the PID output The differential gain is multiplied by the difference between the previous error and current error Thus with a large error the D has...

Page 166: ...g the values for A154 PID Prop Gain and A155 PID Integ Time Response is still slow after a step change increase A156 PID Diff Rate Response is still unstable decrease A156 PID Diff Rate The following...

Page 167: ...rolled motor is reduced to account for the auxiliary motors additional output to the system If demand continues to increase the PowerFlex Auxiliary Motor Control starts additional motors using the sam...

Page 168: ...q The time that Motor 1 is above the value set by R241 Aux 1 Start Freq before turning on Motor 2 is set via Parameter R250 Aux Start Delay The frequency of Motor 1 that Motor 2 turns off at is set vi...

Page 169: ...e turning on Motor 2 is set via Parameter R250 Aux Start Delay The frequency of Motor 1 that Motor 2 turns off at is set via Parameter R242 Aux 1 Stop Freq The time that Motor 1 is below the value set...

Page 170: ...ing auxiliary motor control ensure that wiring and parameter configuration are correct before wiring contactor outputs All relays on the Auxiliary Relay Card will energize on power up by default Failu...

Page 171: ...e wired The other pins on the PowerFlex 400 RJ45 socket contain power etc for other Rockwell Automation peripheral devices and must not be connected Wiring terminations on the master controller will v...

Page 172: ...the RS485 DSI Port All nodes on the network must be set to the same setting page 79 C103 Comm Data Rate Sets the data rate for the RS485 DSI Port All nodes on the network must be set to the same data...

Page 173: ...0 Not Stop 1 1 Start 0 Not Start 2 1 Jog 0 No Jog 3 1 Clear Faults 0 Not Clear Faults 5 4 00 No Command 01 Forward Command 10 Reverse Command 11 No Command 6 1 Local Control 1 0 Comm Control 1 Local...

Page 174: ...xxx xxwhere the decimal point is fixed For example a decimal 1000 equals 10 00 Hz and 543 equals 5 43 Hz Logic Status Address Decimal Bit s Description 8448 0 1 Ready 0 Not Ready 1 1 Active Running 0...

Page 175: ...itional information Error Code Address Decimal Value Decimal Description 8449 0 No Fault 2 Auxiliary Input 3 Power Loss 4 Undervoltage 5 Overvoltage 6 Motor Stalled 7 Motor Overload 8 Heatsink Overtem...

Page 176: ...174 Rockwell Automation Publication 22C UM001J EN E January 2017 Appendix E Modbus RTU Protocol Notes...

Page 177: ...read and write commands to the virtual objects one at a time The data types that are used in the virtual objects are binary input BI binary output BO analog input AI analog output AO and internal int...

Page 178: ...nalog Data Byte Table 35 Internal Structure of Metasys N2 Analog Input AI Attribute Type Description 1 Byte Object Configuration 2 Byte Object Status 3 Float Analog Input Value 8 Float Low Alarm Limit...

Page 179: ...us bit 03 Forward Reverse BI 5 Accel Logic Status bit 04 Accelerating Not Accelerating BI 6 Decel Logic Status bit 05 Decelerating Not Decelerating BI 7 Alarm Logic Status bit 06 Alarm No Alarm BI 8 F...

Page 180: ...1 AI 11 User In 2 User defined Input 2 Param selected via ADI 2 AI 12 User In 3 User defined Input 3 Param selected via ADI 3 AI 13 User In 4 User defined Input 4 Param selected via ADI 4 Table 42 Bin...

Page 181: ...twork Point Name Description Units Min Max Type NPT Address NPA AO 1 Reference Reference 0 100 AO 2 Accel 1 P039 Accel Time 1 Secs 0 0 600 0 AO 3 Decel 1 P040 Decel Time 1 Secs 0 0 600 0 AO 4 Mtr OL C...

Page 182: ...Params b012 Elapsed Run Time ADI 4 Param IN4 User IN 4 AI 13 Data Source Param 0 Max Drive Params b014 Drive Temperature ADI 5 Param OUT1 User OUT 1 AO 11 Data Source Param 0 Max Drive Params A154 PI...

Page 183: ...n be changed if desired A 0 disables the fetching of data and a 0 is returned in the respective User INx See Figure 44 and Table 46 Figure 44 Configurable Input Point Operation Objects Inputs Table 46...

Page 184: ...and cause the drive to malfunction Do not create a program that frequently uses configurable outputs to write parameter data to NVS Table 47 Configurable Objects Outputs Network Point Description Rang...

Page 185: ...the drive When a read or write command occurs to a certain point data in the point is refreshed from or transferred to the drive The P1 FLN master also performs cyclic polling of all the virtual objec...

Page 186: ...TS 1 0 20 LAO OVRD TIME 1 HRS 1 0 21 LDI FWD REV MON FWD 1 0 REV FWD 22 LDO CMD FWD REV FWD 1 0 REV FWD 23 LDI RUN STOP MON STOP 1 0 RUN STOP 24 LDO CMD RUN STOP STOP 1 0 RUN STOP 25 LDI READY READY 1...

Page 187: ...ON OFF 73 LDI ALARM NORMAL 1 0 ALARM NORMAL 74 LDI AT SPEED OFF 1 0 ON OFF 75 LDI MAIN FREQ OFF 1 0 ON OFF 76 LDI OPER CMD OFF 1 0 ON OFF 77 LDI PARAM LOCK UNLOCK 1 0 LOCK UNLOCK 78 LDO JOG OFF 1 0 O...

Page 188: ...res 7 1 Secs Table 49 Point Database for Application 2735 Point Number Subpoint Name Parameter 01 CTLR ADDRESS C104 02 APPLICATION 03 FREQ OUTPUT b001 04 PCT OUTPUT d322 05 SPEED d323 06 CURRENT b003...

Page 189: ...07 55 DIGITAL IN 7 d302 bit 6 I O Terminal 08 60 INPUTREF 1 d305 61 INPUTREF 2 d306 62 ANALOG OUT 1 T082 63 ANALOG OUT 2 T085 64 LAST FAULT b007 65 PID GAIN A154 66 PID INT TIME A155 67 PID DIFF RATE...

Page 190: ...e Read Value point The Param for the Read Param point default to commonly accessed parameters and can be changed if desired A 0 disables 92 REFERENCE b002 93 OK FAULT 94 RESET FAULT 99 ERROR STATUS 1...

Page 191: ...alue of 0 in the Param for Write Param point field disables the writing of data Figure 47 Configurable Objects Outputs Table 51 Configurable Objects Inputs Point Name Description Default 36 Read Param...

Page 192: ...190 Rockwell Automation Publication 22C UM001J EN E January 2017 Appendix G P1 FloorLevel Network FLN Notes...

Page 193: ...RFI Grounding Filter 20 Interference 39 ESD Static Discharge 9 F Fan Fdbck Loss Fault 116 Faults Analog Input Loss 116 Auto Rstrt Tries 116 Auxiliary Input 115 Comm Loss 117 Drive Overload 116 Fan Fd...

Page 194: ...hase 128 Power Loss Fault 115 Power Unit Fault 116 Powering Up the Drive 45 46 Precautions General 9 55 Product Selection 129 Program Group Parameters 61 R Ratings 121 Reflective Wave Protection 24 Re...

Page 195: ......

Page 196: ...t now page Direct Dial Codes Find the Direct Dial Code for your product Use the code to route your call directly to a technical support engineer http www rockwellautomation com global support direct d...

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