ActronAir PKY470T-6Q2 Installation & Commissioning Manual Download

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PKY470T-6Q2
PKY540T-6Q2

PKY620T-6Q2
PKY700T-6Q2

INSTALLATION & COMMISSIONING GUIDE

Please Read This Guide

Congratulations on your purchase of an

ActronAir air conditioning system. This unit

has been designed and manufactured with the

highest quality standard in mind.

Please read this guide thoroughly and keep it

near the unit for future reference.

REVISION PKY470-700 INSTALL GUIDE 0525-032:

1. 140225 - PCR ---- - Version 1.01 - revision to Commercial Controls - WG/TN.

140702 - Ver. 1.02 - 2nd Draft - Reflected corrections to Electricals - TN.

141010- VER. 1.0 SIGNED OFF -KM.

141105 - VER.2.0 - pcr ____ REVISIONS TO FAN SUPPLY WITHOUT NEUTRAL AND START UP & COMMISSIONING REPORT UPDATED 0515-8803 - BM/SS/TN.

150720 - PCR2462 - REVISED 3RD PARTY CONTROL TO COMPRESSORS & INDOOR FANS MODES OF OPERATION - TN.

160120 - PCR2671 - software revision re: CL01 - BR/DB - TN. + 161027 PCR2781 - SPIDER MOUNT WITH VERTICAL STRUTS - EK/TN.

170308 - PCR2838 - REVISED CONDENSATE DRAIN DETAILS - MW/WW - TN.

8. 170205 - PCR2930 - Add details on installation of outdoor unit. Installation preparation section (page 3) - WG/DR

PKY470T - PKY700T TRI-CAPACITY

WITH COMMERCIAL CONTROL

Summary of Contents for PKY470T-6Q2

Page 1: ...ut written consent from ActronAir PKY470T 6Q2 PKY540T 6Q2 PKY620T 6Q2 PKY700T 6Q2 INSTALLATION COMMISSIONING GUIDE Please Read This Guide Congratulations on your purchase of an ActronAir air conditioning system This unit has been designed and manufactured with the highest quality standard in mind Please read this guide thoroughly and keep it near the unit for future reference PKY470T PKY700T TRI C...

Page 2: ...ring connections to be as per electrical diagram provided 5 This unit is fitted with EC Motors with high power capacitors which can have dangerous voltages at terminals for up to 5 minutes after main power has been isolated Wait at least 5 minutes after power isolation and test for high voltage before performing service work 6 EC Plug Fan fitted to this unit has dual power supplies i e 415V 3Ph 50...

Page 3: ...ransfer through the foundation Ensure that all anti vibration rubbers are rated to provide stable support without impairing the unit s structural integrity 4 Diameter or width of anti vibration rubber s must be at least equal to the width of the actual feet to prevent deformation overtime 5 Level the unit to ensure good condensate drainage away from the unit 6 Ample service access areas and minimu...

Page 4: ...NG 6 836 171 203 66 116 185 95 4 171 209 160 189 HH GG 2365 O A 555 605 670 405 375 2305 O A MTG C C DISTANCE 1115 MTG C C DISTANCE 1115 MTG C C DISTANCE 1127 AA BB CC DD EE FF CONDENSATE DRAIN 25 4 1 BSP SOCKET OUTDOOR COIL OUTDOOR COIL OUTDOOR COIL INDOOR COIL OUTDOOR COIL OUTDOOR COIL OUTDOOR COIL INDOOR COIL 1465 O A 295 900 1265 1390 195 100 100 ELECTRICAL ACCESS 1085 650 405 335 790 700 80 1...

Page 5: ...L OUTDOOR COIL OUTDOOR COIL INDOOR COIL OUTDOOR COIL OUTDOOR COIL OUTDOOR COIL INDOOR COIL 1465 O A 295 900 1265 1390 195 100 100 ELECTRICAL ACCESS 1085 650 405 335 790 700 80 100 580 LIFTING POINT 4 x Ø 20mm 40 40 150 2335 MTG C C DISTANCE 1127 CONDENSATE DRAIN 25 4 1 Ø BSP FEMALE THREAD 2290 2250 TOP VIEWS FRONT VIEW SIDE VIEW RR LR YY XX RM LM RF LF UNIT AIR HANDING CONFIGURATION LH RH NO OF PO...

Page 6: ...92 228 74 130 207 106 4 192 234 179 212 HH 445 330 2305 O A MTG C C DISTANCE 1115 MTG C C DISTANCE 1115 CONDENSATE DRAIN 25 4 1 BSP SOCKET OUTDOOR COIL OUTDOOR COIL OUTDOOR COIL INDOOR COIL OUTDOOR COIL OUTDOOR COIL OUTDOOR COIL INDOOR COIL 2365 O A 490 670 670 MTG C C DISTANCE 1127 DD EE FF MTG C C DISTANCE 1127 GG AA BB CC 700 120 790 100 580 1695 O A 385 900 1600 650 525 125 LIFTING POINT 4 x Ø...

Page 7: ...233 249 150 RIGHT HANDING 6 964 197 234 76 134 213 110 4 197 241 184 218 HH 445 330 2305 O A MTG C C DISTANCE 1115 MTG C C DISTANCE 1115 CONDENSATE DRAIN 25 4 1 BSP SOCKET OUTDOOR COIL OUTDOOR COIL OUTDOOR COIL INDOOR COIL OUTDOOR COIL OUTDOOR COIL OUTDOOR COIL INDOOR COIL 2365 O A 490 670 670 MTG C C DISTANCE 1127 DD EE FF MTG C C DISTANCE 1127 GG AA BB CC 700 120 790 100 580 1695 O A 385 900 160...

Page 8: ... supply air 4 Drawings shows left side handing 5 Refer to corresponding unit dimensional drawing for mounting hole details BASE MOUNTING DETAILS SERVICE ACCESS AREAS AND AIRFLOW CLEARANCES 65 1094 45 1066 2335 O A 65 2290 O A 785 524 65 785 65 33 32 OUTDOOR COIL OUTDOOR COIL OUTDOOR COIL INDOOR COIL OPTIONAL HOOD DUCT WORK DUCT WORK 800 mm 556 mm 1000 mm FILTER ACCESS 1000 mm SERVICE CLEARANCE COM...

Page 9: ...TING POINT B FORK LIFT METHOD PROCEDURE 1 To move the unit around with the pallet it is required to insert the fork through the pallet not the unit feet 2 Only fork the unit through compressor end see illustration for location of compressor end 3 DO NOT use TINE EXTENSION to fork the unit 4 The length of the fork lift tines need to be at least 1365mm in length in order to carry the unit 5 Before l...

Page 10: ...LY AIR Evaporator Drain must be run separately from the Condenser Drain Condenser Drain must be run separately from the Evaporator Drain Condensate Drain Connection Ø 31 8mm 1 1 4 BSP Female Thread Condensate Drain Connection Ø 31 8mm 1 1 4 BSP Socket OUTDOOR COIL INDOOR COIL PLUG FAN OUTDOOR COIL OUTDOOR COIL SUGGESTED DRAIN TRAP DETAILS Ensure Drain Pipe slopes down from the unit at a minimum of...

Page 11: ...CESS UNIT 2 3 1000 mm SERVICE CLEARANCE PLUG FAN COMP ELEC DUCT WORK DUCT WORK DUCT WORK DUCT WORK DUCT WORK DUCT WORK UNIT 3 OUTDOOR COIL OUTDOOR COIL INDOOR COIL PLUG FAN UNIT 2 OUTDOOR COIL OUTDOOR COIL INDOOR COIL PLUG FAN UNIT 1 OUTDOOR COIL OUTDOOR COIL INDOOR COIL HEIGHT CLEARANCE FOR ALL THE UNITS 1500mm PLUG FAN AIRFLOW ALLOWANCE 500 mm AIRFLOW ALLOWANCE 500 mm AIRFLOW ALLOWANCE 500 mm AI...

Page 12: ...FAN UNIT 3 1000 mm SERVICE CLEARANCE PLUG FAN UNIT 1 1000 mm SERVICE CLEARANCE COMP ELEC UNIT 2 1000 mm SERVICE CLEARANCE COMP ELEC UNIT 3 1000 mm SERVICE CLEARANCE COMP ELEC UNIT 2 1000 mm FILTER ACCESS UNIT 3 1000 mm FILTER ACCESS UNIT 1 1000 mm FILTER ACCESS 500mm AIRFLOW ALLOWANCE 500mm AIRFLOW ALLOWANCE UNIT 2 UNIT 3 500 mm AIRFLOW ALLOWANCE DUCT WORK DUCT WORK DUCT WORK DUCT WORK DUCT WORK D...

Page 13: ...ary Terminal Strips Condenser Fan Contactors CM100 Controller Condenser Fan Speed Control Capacitors 230V GPO Control Isolators Control Relays Controller Transformer Main Electrical Control Gears Main Isolator OPTIONAL 3 Phase Sequence Protection Relay W Option CP05 Control Interface Auxilliary Terminal Strips Condenser Fan Contactors CM100 Controller Control Isolators Controller Transformer Main ...

Page 14: ... gears Auxilliary Terminal Strips Condenser Fan Contactors CM100 Controller Control Isolators Controller Transformer Main Electrical Control Gears Main Isolator OPTIONAL 3 Phase Soft Starter C1 Z Option CP05 Control Interface Condenser Fan Speed Control Capacitors 230V GPO Control Relays Auxilliary Terminal Strips Condenser Fan Contactors CM100 Controller Control Isolators Control Relays Controlle...

Page 15: ...OUTDOOR FANS AND 3 PHASE PROTECTION RELAY Auxilliary Terminal Strips Condenser Fan Contactors CM100 Controller Control Isolators Control Relays Controller Transformer Main Electrical Control Gears Main Isolator CP05 Control Interface 230V GPO Auxilliary Terminal Strips Condenser Fan Contactors CM100 Controller 230V GPO Control Isolators Control Relays Controller Transformer Main Electrical Control...

Page 16: ...IONAL EC OUTDOOR FANS AND 3 PHASE SOFT STARTERS Auxilliary Terminal Strips Condenser Fan Contactors CM100 Controller Control Isolators Control Relays Controller Transformer Main Electrical Control Gears Main Isolator OPTIONAL 3 Phase Soft Starter C1 Z Option CP05 Control Interface 230V GPO Auxilliary Terminal Strips Condenser Fan Contactors Control Isolators CM100 Controller Control Relays Control...

Page 17: ...rn air plenum either beside indoor plug fan or on the filter rail 3 This assembly instruction is also applicable to the following unit options a supply air side b supply air front c return air side and d return air front 4 Tools required not supplied rivet gun and phillips screw driver 2 1 Assemble return angle short plate and return angle long plate using the provided rivet as shown above Materia...

Page 18: ...embly A SA RA Angle Short Plate SA RA Angle Long Plate Assemble supply air and return air angle plates using the provided rivet as shown in illustration on left Materials 2 Pcs Supply Angle Short Plate 2 Pcs Supply Angle Long Plate 2 Pcs Return Angle Short Plate 2 Pcs Return Angle Long Plate 24 Pcs Rivets 32 Pcs 10G x 1 2 Philip Pan Head Screws 1 Roll PVC Closed Cell Tape Attach the supply angle a...

Page 19: ...ect electrical and control wirings Route electrical mains cable indoor cable connections and wall control wires as shown above Refer to electrical section for electrical and control connections 4 Assemble mains isolator components Ensure the knob and isolator dial are both in OFF position Assemble shaft and knob in order as shown Removal Order Pull Out a bit Pull Down to remove Access Panel Electr...

Page 20: ... set screws that hold the compressors down onto the unit 4 pcs each Push back the Compressor Pull away the Shipping Blocks Shipping Blocks Shipping Blocks Tighten Screws 4 pcs Comp Large Compressor Small Compressor 3 Remove the Shipping Blocks Push the Compressor back taking care not to exert too much force that may cause damage to the pipes Remove the Shipping Blocks by pulling them away Repeat t...

Page 21: ...Install Air Filters Install Air Filters 6 pcs required by sliding the filters one at a time in the provided Filter Rails See notes and specifications below 3 Replace Access Panel Air Filter Replace Access Panel Air Filter as shown above Replace mounting screws clean and tidy up the air conditioning unit NOTES Air Filters are not supplied with the unit Adequate Air Filters must be suppiled and fitt...

Page 22: ...NZS 3000 Australian New Zealand Wiring Rules for more details A B PACKAGE ELECTRICAL CONNECTION WALL CONTROLLER Optional CIRCUIT BREAKER Field Supplied SUB MAIN TO UNIT PACKAGE UNIT B A 6 Core 3 Pair Twisted Pair 7 0 20 AWG24 Shielded Data Cable Installer to Provide or 6 Core Flat 7 0 12 AWG28 Telephone Cable Installer to Provide LOW VOLTAGE MAINS WIRING 415 VAC EXTRA LOW VOLTAGE DATA CONTROL WIRI...

Page 23: ...ements D Suggested Maximum Cable Length 50m when using Flat Telephone Cable 200m when using 6 Core 3Pair Twisted Pair Shielded Data Cable For compliance with EMC requirements connect screen wire to Terminal 22 on the Outdoor Panel Room Air Sensor is factory supplied with 6m cable as standard Sensor may need adjustment for longer cable lengths Do not extend the factory supplied data cable when re l...

Page 24: ... Plastic Brackets from the Control Interface PUSH Press on the Lateral Sliding Plastic Brackets mid section and Pull it out from the Control Interface T CONTROL INTERFACE CP05 REMOTE MOUNTING PROCEDURES Step 1 Prepare a panel for mounting the Control Interface with cut out dimensions as shown above NOTE Use a Blank Cover Plate to mount the Control Interface into a wall BlankCover Plate Installer t...

Page 25: ...he specified maximum cable length Refer the schematic below seen from the cable end for the wiring connection to RJ12 plugs VIEW FROM CABLE END VIEW FROM CABLE END RJ12 Plug Installer to Provide RJ12 Plug Installer to Provide 6 Core Flat 7 0 12 AWG28 Telephone Cable 50m Max Length Field Scope Installer to Provide 6 5 4 3 2 1 6 5 4 3 2 1 RJ12 Plug Installer to Provide RJ12 Plug Installer to Provide...

Page 26: ...ler to Provide VIEW FROM CABLE END 6 5 4 3 2 1 TERMINAL 19 RX TX TERMINAL 20 RX TX 3 2 1 6 5 4 To CM100 TERMINAL 21 Vdc Shield TERMINAL 22 GND 19 20 21 22 6 Core 3 Pair Twisted Pair 7 0 20 AWG24 Shielded Data Cable 200 Max Length Field Scope Installer to Provide RJ12 Terminal Connections Terminal 1 Connect to Vdc on the connector block Terminal 2 Connect to GND on the connector block Terminal 3 Co...

Page 27: ...trol Interface to a remote and connect the other end of the control cable into secondary control interface RJ12 socket Refer mounting Cut out Mounting holes details to Control Interface Insert Part No 0525 035 Secondary Control Interface Remote Location Secondary Control Interface Installer to Supply Screws 2 off Panel Mounting Cut out 127mm x 69mm Panel Mounting Holes 2 x ø2 5mm Cover Control Int...

Page 28: ...C10 J27 Y4 Y5 U11 GND U12 GND D9 D10 DI9C J26 G G0 J1 Connect BMS cable into BMS kit Optional BMS kit To be purchased separately STATIC SENSITIVE ELECTRONIC DEVICES DO NOT handle electronic devices unless you are wearing an Anti Static Wrist Strap that is connected to a GOOD EARTH Failure to protect the electronic devices from static electricity may cause unrepairable damage Static damaged electro...

Page 29: ... INP 26 0 2 10V DC O A OUT 27 0 2 10V DC R A INP 28 0 2 10V DC R A OUT 29 0 2 10V DC S A INP 30 0 2 10V DC S A OUT 1 24V AC OUT EARTH EARTH N 240VAC N Y4 D19C 24V AC TX 72 VA CB 3 6 A CB 2 6 A 240V AC RETURN AIR DAMPER OPTIONAL FACTORY SUPPLIED AND FITTED SPILL AIR DAMPER OPTIONAL INSTALLER SUPPLIED AND FITTED OUTSIDE AIR DAMPER OPTIONAL FACTORY SUPPLIED AND FITTED FIELD WIRING BY THE INSTALLER TO...

Page 30: ...ion only for the total Demand Response event Refer to diagram below for details of DRM connections 1 Thread Route the DRM input cables into the Unit Thread Route cables as per previous wiring installation procedures 2 Connect cables into the terminals Connect cables as shown above and as per wiring diagram provided with the unit TERMINALS Secure the cables firmly using the cable ties and clamp pro...

Page 31: ... ACTIVE AUTO MODE SET CP05 10 CONTROL INTERFACE TO UNIT ON INDOOR FAN SETTING TO AUTO 24VAC INPUT FOR REVERSING VALVE HEAT OPERATION STAGE CONTROL FOR HEAT DONE VIA COMP STAGE INPUTS 24VAC INPUT FOR INDOOR FAN FOR CONTINUOUS INDOOR FAN OPERATON USE THIS INPUT IE INDOOR FAN REMAINS ON WHEN COMP CYCLED OFF SET CP05 10 CONTROL INTERFACE TO UNIT OFF INDOOR FAN SETTING TO CONTINUOUS MULTI INPUT MATRIX ...

Page 32: ...TION MANUAL FOR CONNECTION SETUP DETAILS NOTE SET MULTI INPUT 1 TO D 0 10V COMP CONTROL ONLY 1 OF 4 REMAINING OPTIONS CAN BE SELECTED FOR MULTI INPUT 2 ACTRONAIR UNIT WIRING 3RD PARTY CONTROL INPUT TERMINALS 0 10V ANALOGUE COMP RELAY OUT HEAT INDOOR FAN CONTROLLER REQUIRED TRI CAPACITY CM100 COMMERCIAL CONTROLS 3RD PARTY THERMOSTAT CONTROLLER CONNECTION 0 10V ANALOGUE OUTPUT FOR COMPRESSOR 24VAC R...

Page 33: ... POWER SEE MULTI INPUT SELECTION TABLE FOR OPTIONS SEE INSTALLATION MANUAL FOR CONNECTION SETUP DETAILS NOTE SET MULTI INPUT 1 TO E 0 10V IN FAN CONTROL ONLY 1 OF 4 REMAINING OPTIONS CAN BE SELECTED FOR MULTI INPUT 2 ACTRONAIR UNIT WIRING 3RD PARTY CONTROL INPUT TERMINALS 3 STAGE COOL 3 STAGE HEAT RELAY OUT HEAT INDOOR FAN 0 10V ANALOGUE INDOOR FAN SPEED CONTROLLER REQUIRED TRI CAPACITY CM100 COMM...

Page 34: ...NALS 0 10V ANALOGUE COMPRESSOR 0 10V ANALOGUE INDOOR FAN SPEED RELAY OUT HEAT INDOOR FAN CONTROLLER REQUIRED TRI CAPACITY CM100 COMMERCIAL CONTROLS 3RD PARTY THERMOSTAT CONTROLLER CONNECTION 0 10V ANALOGUE OUTPUT FOR COMPRESSOR INDOOR FAN MULTI INPUT MATRIX DESCRIPTION D COMP STAGE CONTROL IN FAN SPEED CONTROL C NIGHT MODE B ECONOMY MODE A SUPPLY AIR TEMP E TYPE 0 10V ANALOGUE DIGITAL INPUT DIGITA...

Page 35: ...sors Internal Control Refer to 3 1 Procedure 0 10VDC External Refer to 3 2 Procedure 24VAC External Refer to 3 3 Procedure BMS External Refer to BMS Install Guide Doc part No 0525 036 Indoor Fans Internal Control Refer to 4 1 Procedure 0 10VDC External Refer to 4 2 Procedure 24VAC External Refer to 4 3 Procedure BMS External Refer to BMS Install Guide Doc part No 0525 036 1 0 Internal Sensors Mode...

Page 36: ...ce Ge Comm config Ge2 BMS Config Set to No in order to disable the option for BMS to turn the unit On Off 3 1 4 Make sure the Multi Input assigned to the Compressors via S Configuration screen Gfc8 is disabled NOTES Disable Multi Input 2 U12 for Compressors Otherwise disable Multi Input 1 U11 for Compressors in units with W 3 Phase Sequence Relay Option which should be the multi input for the Comp...

Page 37: ...VDC staging supply to the configured Multi Input refer to Unit s wiring diagram 3 2 5 Turn On the unit through the Control Interface and provide the required compressor capacity through the 3rd Party controller 0 10VDC Examples of equivalent voltage and capacity scaling are as follows 3V 33 capacity stage 1 6V 66 capacity stage 2 9V 100 capacity stage 3 NOTES The Heat Cool change over can be contr...

Page 38: ...evert back to Internal Control mode from other Indoor Fans modes of operation 4 1 1 Perform the procedures 3 1 1 to 3 1 3 as above to configure the Indoor Fans to internal control mode 4 1 2 Make sure that the Multi Input assigned to the Indoor Fans is disabled via S Configuration Gfc8 NOTE Example shown below is for disabling Indoor Fans external input assigned to Multi Input 1 Display Progressio...

Page 39: ...pply VARI SPEED Outdoor 2 SPEED AC Econ cycle fitted Yes Econ Type Modulate G Service Gf Service settings Gfc Thermoregulation Gfc13 S Configuration Change to VARI SPEED 4 2 5 Set the Supply Fan Control to External via S Configuration screen Gfc11 Display Progression G Service F Alarm History Main Menu G H Manufacturer Service menu Gf d Working log f Service settings e Communicate config Service m...

Page 40: ... Gfc8 S Configuration 4 3 3 Set the Supply Fan type to 3 Speed EC via S Configuration screen Gfc13 Display Progression G Service F Alarm History Main Menu G H Manufacturer Service menu Gf d Working log f Service settings e Communicate config Service menu Gfc a Working hour set c Thermoregulation b Probe adjustment S Configuration Gfc13 Type of fans fitted Supply 3 SPEED EC Outdoor 2 SPEED AC Econ ...

Page 41: ...in ON as long as the system is ON regardless of whether the Compressor is running or not System s Mode of Operation shown above is for COOL ONLY mode For Heating Operation ensure that the mode on Control Interface is set to HEAT ONLY For Continuous Fan Operation For Auto Fan Operation On Off Unit A1 ON OFF FAN ONLY Mode HEAT ONLY Fan Mode Continuous Heat Cool C1 On Off Unit A1 ON OFF FAN ONLY Mode...

Page 42: ...be enabled through Service menu Communication Configuration Volt free Digital Input Needs to be enabled through Service menu Communication Configuration Volt free Digital Input Needs to be enabled through Service menu Communication Configuration Volt free Digital Input On Off through BMS MODBUS BACnet Needs to be enabled through Service menu Communication Configuration Needs to be enabled through ...

Page 43: ...Gfc11 Unit control mode REMOTE DEMAND Supply Fan Control Select Wall Control SINGLE CL01 G Service Gf Service settings Gfc Thermoregulation Gfc11 S Configuration Change to REMOTE DEMAND NOTE Service settings and Communicate config under Thermoregulation menu are password protected Enter the Service Password 7378 in order to access these screens 1 1 2 In service menu go to communicate config screen...

Page 44: ... 1 2 or 3 Compressor Status Reversing Valve Status Cond Fan Low Spd Status Cond Fan Hi Speed Status E Status E5 Demand Management 1 Demand Management 2 Demand Management 3 A Hours Input Status E6 HP Status LP Status A On Off Unit A1 Turn Unit ON OFF FAN ONLY A2 Display Backlight Auto ON OFF B Setpoint B1 Room Temperature Setpoint Temp Setback Enable Disable CONSUMER END USER MENU Note To toggle sc...

Page 45: ...m Temp ID OD After Hours SW Temp Probe weight value Room Temperature Wall Control Temp Control Value Gfc6 Room Setpoint limit Minimum Maximum by User User setpoint Lock Unlock User mode sel Lock Unlock Mode Lock Timer Setting Gfc4 Supply Fan Speed Min Med Max Supply Fan Temp Min Max Gfc5 Supply Fan Continuous Setting Cycle on de ice Setting Number of Fan Speed Setting Fan Speed Setting Supply Fan ...

Page 46: ...On Off Gg4 Reset overrides Speed up timers Cancel current timeouts Gg3 Analogue Output Supply Fan Signal Condenser Fans Signal Economy Dampers Gg1 Compressors Configuration Reversing Valves Configuration Gfd2 Economy Cycle Enable CO2 Yes No Temp Difference Outside Air Min Temp Limit Yes No Gfd3 Economy Cycle Outside Air Max Limit Temp Yes No Gfe User DEV Change PW1 Change Password Gg Manual Manage...

Page 47: ...s fitted Hb1 Hb19 Sensors I O Config Alarm Delay Setting DIN Config DIN Tests Wall Control Config Multi input 1 2 Hd1 Default Initialisation Erase User settings and install global default value Y N Ha10 LP HP switch config Ha12 ID Fan Dipswitch Status He Input Output Test Hg Thermoregulation Hg9 Room Temp Alarm Settings Supply Temp Alarm Setngs Alarm delay Hg3 Comp delay Timing Hg1 De ice Temp Set...

Page 48: ...e fitted Yes Econ type MODULATE S Configuration Gfc13 Type of fans fitted Supply VARI SPEED Outdoor 2 SPEED AC Econ cycle fitted Yes Econ type ON OFF S Configuration Gfc13 3 If Econ type is set to ON OFF economy cycle will be controlled by one of the following methods external logic via external multi input 1 or 2 internal logic set to ON OFF according to configurable damper opening closing ECONOM...

Page 49: ...ture Diff 2 0 C Outside Air Min Limit Temperature No Economy Cycle Gfd2 SCREEN WHEN ECONOMY CYCLE IS DISABLED SCREEN WHEN ECONOMY CYCLE IS ENABLED 4 Max Outside Air temp Configurable in Gfd3 This setting activates the economy damper If the TOutside Air Max Outside Air Temp the economy cycle will stop and the damper will remain open with maximum opening value set by Min Outside pos Settings Min 0 0...

Page 50: ...sword via ActronAir control interface Service Password 7378 Insert service password PW1 Display Progression G Service F Data logger Main Menu G H Manufacturer f Service settings e Communicate config d Working hours Service Menu Gf Service Password 0000 Insert service password PW1 Service Password 7378 Insert service password PW1 Go to G Service then Gfc Service settings Change password to 7378 Pre...

Page 51: ...AULT 1 Cut the cable of the Room Air Temperature Sensor as close as possible to the plug 2 Strip the cable to expose the wires Strip the cable to expose the wires Room Air Temperature Sensor 3 Connect the sensor wires to the Outdoor Terminals TO CM100 14 15 16 17 Connect sensor to terminals 16 17 Room Air Temperature Sensor RTN AIR SENSOR TERMINALS COMMON GND RTN AIR SENSOR GND 4 Room Temperature ...

Page 52: ...Progression G Service F Alarm History Main Menu G H Manufacturer Service menu Gf d Working log f Service settings e Communicate config Service menu Gfb a Working hour set b Probe adjustment c Thermoregulation Calibration Gfb1 Room Temp cal 0 0 o C G Service Gf Service settings Gfb Probe adjustment Gfb1 Calibration Example If the actual measured room temperature is 2 0o C higher or lower than contr...

Page 53: ...where about the Room Temperature Sensor is connected Room Temperature After Hours SW Temp Wall Cont Temp 25 4O C use OUTDOOR sensor Room Temp 13 8O C Probe weight Value 0 Control Value 13 8O C Thermoregulation Gfc2 5 If the OUTDOOR controller CM100 is used with Control Interface CL01 then this will allow the user to use the Control Interface built in temp sensor by changing the Probe weight Value ...

Page 54: ...n Gfc2 Thermoregulation NOTE Thermoregulation is under Service screen and password protected enter the Service Password 7378 in order to access this sub menu From Thermoregulation Gfc2 screen you have the option to use 0 up to 100 CL01 sensor reading as follows Default setting Probe weight value CL01 Sensor Reading Room Air Temp Sensor Reading Example Display CP05 CP10 0 0 100 Thermoregulation Gfc...

Page 55: ...door Unit since only the CL01 Control Interface built in sensor is used to sense the room air temperature and when After Hour function required Jumper A H Button normally closed contact AFTER HOURS 18 RTN AIR SENSOR GND 16 RTN AIR SENSOR 17 TERMINALS Operational Logic A If the Timeclock scheduler is enabled via the Control Interface CL01 CP05 or CP10 is Enabled and there is currently an Active Eve...

Page 56: ... change the time period choose the time from 1 to 900 hours to get the alarm notification on cleaning the Return Air Filter NOTE To block to disable this notification alarm set the time period to zero 5 Press Button again and the cursor will blink on the Filter Fault relay By default this is disabled set to No If the user wish to energize the fault relay upon getting the Air Filter cleaning notifi...

Page 57: ...tic Press of 100 Pa will require 71 9 Fan Speed 4 Use this determined Fan Speed to set the medium speed via the control interface following the menu navigation G Service Gfc Service Settings Gfc Thermoregulation Gfc4 Thermoregulation Supply Fan Settings Thermoregulation Gfc4 Supply Fan Minimum Temp 5 0 o C Maximum Temp 50 0 o C Minimum speed 49 0 Medium speed 71 9 Maximum speed 90 0 Supply Fan Tem...

Page 58: ...3 88 1 2358 91 2 2591 95 0 2880 99 0 3105 2700 75 8 1350 78 5 1588 81 2 1810 84 3 2043 87 4 2280 90 4 2511 92 4 2663 2800 78 1 1502 80 7 1728 83 7 1956 86 7 2189 89 9 2442 93 0 2681 97 4 2961 MOTOR BLOWER LIMIT 2900 80 3 1658 83 2 1878 86 2 2110 89 2 2347 92 4 2347 96 8 2893 IMPORTANT NOTE Fan Performance Data Fan Curve shown is at dry coil and with no air filters installed Consider ext static pre...

Page 59: ...8 1350 78 5 1588 81 2 1810 84 3 2043 87 4 2280 90 4 2511 92 4 2663 2800 78 1 1502 80 7 1728 83 7 1956 86 7 2189 89 9 2442 93 0 2681 97 4 2961 2900 80 3 1658 83 2 1878 86 2 2110 89 2 2347 92 4 2347 96 8 2893 3000 82 9 1798 85 1 1978 88 8 2270 91 9 2519 95 1 2774 3100 85 7 1980 88 5 2198 91 5 2438 94 6 2771 MOTOR BLOWER LIMIT 3200 88 3 2129 91 4 2378 94 3 2617 3300 91 3 2316 94 2 2562 Thermoregulati...

Page 60: ...3500 73 3 1721 77 0 1993 80 5 2230 83 3 2479 88 2 2748 3600 75 8 1878 79 5 2122 82 5 2383 85 9 2640 MOTOR BLOWER LIMIT 3700 78 6 2018 81 6 2262 84 5 2538 3800 81 9 2237 83 7 2419 90 0 2670 3900 82 9 2287 87 8 2563 EC INDOOR FAN COMMISSIONING PKY620T 6Q2 FAN PERFORMANCE DATA INDOOR UNIT FAN CURVE IMPORTANT NOTE Fan Performance Data Fan Curve shown is at dry coil and with no air filters installed Co...

Page 61: ...18 81 6 2262 84 5 2538 MOTOR BLOWER LIMIT 3800 81 9 2237 83 7 2419 90 0 2670 3900 82 9 2287 87 8 2563 4000 85 0 2460 EC INDOOR FAN COMMISSIONING PKY700T 6Q2 FAN PERFORMANCE DATA INDOOR UNIT FAN CURVE IMPORTANT NOTE Fan Performance Data Fan Curve shown is at dry coil and with no air filters installed Consider ext static pressure drop specific to your design requirements AIRFLOW l s Nominal Airflow ...

Page 62: ...handling code of practice Only qualified technicians must perform any work related to addition or removal of refrigerant R410A refrigerant must always be charged in liquid state Always charge refrigerant in the unit liquid line The air conditioning system should always be liquid charged from the cylinder When the system is in a vacuum always charge into the high pressure side Although it is accept...

Page 63: ... Air filters are not supplied with the unit it is the responsibility of the installing contractor to provide and fit adequate return air and fresh air filters 2 Connect service gauges to the schrader valves Two sets of service gauges are required each one connected to circuit 1 and 2 in order to conduct simultaneous refrigerant charge adjustments 3 Mount the temperature sensing devices one for eac...

Page 64: ...add remove refrigerant If subcooling is lower than 4K the system is undercharged it is necessary to add refrigerant If subcooling is higher than 8K the system is over charged It is necessary to remove refrigerant Allow the systems to stabilise and repeat the step 1 3 until sub cooling falls within 4 8K Checking for Superheat Maintaining the correct superheat is important for ensuring the evaporato...

Page 65: ...050 9 44 2558 5 51 5 3 19 316 9 13 1084 7 45 2621 8 50 10 7 18 332 6 14 1119 2 46 2686 2 49 16 3 17 348 7 15 1154 6 47 2751 8 48 22 2 16 365 2 16 1190 7 48 2818 5 47 28 2 15 382 3 17 1227 5 49 2886 4 46 34 0 14 399 7 18 1265 2 50 2955 5 45 40 9 13 417 7 19 1303 6 51 3025 7 44 47 8 12 436 2 20 1342 9 52 3097 2 43 54 8 11 455 1 21 1382 9 53 3169 9 42 62 1 10 474 6 22 1423 9 54 3243 7 41 69 6 9 494 6...

Page 66: ...nt falls above the charging curve it is necessary to remove charge If the plotted data point falls below the charging curve it is necessary to add charge 3 Repeat process 1 3 until the plotted data point falls along the curve EXAMPLE Discharge Pressure 3350 kPa Liquid Line 45o C Action Remove refrigerant charge from the system 1750 2000 2250 2500 2750 3000 3250 3500 3750 4000 Discharge Pressure kP...

Page 67: ...tment If superheat is lower than 2k turn Adjustment Spindle stabilize system for 20 minutes adjust if required If superheat is highier than 8k turn Adjustment Spindle stabilize system for 20 minutes adjust if required See Diagram Below 1 4 1 4 THERMAL EXPANSION VALVE TXV ADJUSTMENT Subcool Adjustment Refer Subcool Adjustment to Refrigerant Charging Section REFRIGERANT CHARGING Allow the systems to...

Page 68: ...r Fault Temperature out of Range Indoor Coil Sensor Fault Temperature out of Range Filter Alarm Air Filter Timer Timed Out Anti Freeze Protection Indoor Coil Temperature Too Low OPTIONAL SOFT STARTER FAULT CODES OPERATION MODE ON BOARD LED INDICATION At first power Up One per second for 10 seconds Ready to Start LED Off Compressor Running LED remains Off Delay After Compressor Stop One Blink per s...

Page 69: ...kPa Pd 3506kPa Compressor 1 LP Fault Ps 165kPa Ps 330kPa Compressor 2 LP Fault Ps 165kPa Ps 330kPa Outdoor Coil Temp1 Fault Warning Temperature out of Range Normal Operating Temperature Outdoor Coil Temp2 Fault Warning Temperature out of Range Normal Operating Temperature Room Air Temperature Sensor Fault Warning Temperature out of Range Normal Operating Temperature Outside Air Temperature Sensor ...

Page 70: ...gerant charge Check for non condensible Standing pressure with reference to Press Temp Chart Check the LP switch for continuity There is no continuity in FAULT condition Outdoor Coil Temp1 Fault Check the wiring and the resistance through the sensor probe Outdoor Coil Temp 2 Fault Check the wiring and the resistance through the sensor probe Room Air Temp Sensor Fault Check the wiring and the resis...

Page 71: ...corroded panel surface Cleaning the Condenser Coils Clean the coils at least once a year or more frequently if unit is located in a dusty and or dirty environment in order to maintain your system s proper operating performance High discharge pressures are good indication that the coils need cleaning When using detergent or solvents to clean the coils follow the manufacturer s instructions to avoid...

Page 72: ... resistance should be more than 1MΩ Heat Exchanger Check for clogging by dust Check for leaks damage Clean air inlet side as necessary Straighten any bent fins using fins comb Drain Pan Condensation line Check for obstructions free flow of water Clean to eliminate obstructions sludge check condition of pan Pour water to ensure flow Filter Check for clogging by dust Clean Filter Temperature Reading...

Page 73: ...d out annually Measure insulation resistance to earth with Megger Insulation resistance should be more than 1MΩ Heat Exchanger Check for clogging by dust Check for leaks damage Clean air inlet side as necessary Straighten any bent fins using fins comb Condensate Drain Line Check for obstructions free flow of water Clean to eliminate obstructions sludge check condition of drain line Pour water to e...

Page 74: ...d of Coil system 2 NTC 2060 026 Room Air Temperature Sensor Packed together with Installation and Commissioning Guide NTC 2060 036 Ambient Air Temperature Sensor Outdoor Coil System 2 Air Inlet side NTC 2060 036 Indoor Coil Temperature Sensor Indoor Coil Model dependent NTC 2060 016 SWITCHES DESCRIPTION LOCATION TYPE ACTRONAIR PART NUMBER Compressor 1 High Pressure Switch Compressor 1 Discharge Li...

Page 75: ... Compressor 1 1560 436 1 2 Compressor 2 1560 438 1 Compressor 2 1560 439 1 Compressor 2 1560 450 1 Compressor 2 1560 451 1 3 Outdoor Fan 2505 133 3 3 Outdoor Fan 2505 134 3 3 4 EC ID Fan Spider Mount 2590 014 1 1 EC ID Fan Spider Mount 2590 015 1 1 5 Outdoor Board CM100 2020 136 1 1 1 1 6 Control Interface CP05 2090 023 1 1 1 1 7 Thermostatic Expansion Valve 1 4570 122 1 Thermostatic Expansion Val...

Page 76: ...cle Enabled Disabled Yes No Yes No TIMECLOCK SETTINGS Event 1 Event 2 Monday to to Tuesday to to Wednesday to to Thursday to to Friday to to Saturday to to Sunday to to SPECIAL DAYS LOG Day Month Event 1 Event 2 Day Month Event 1 Event 2 Day 1 Day 7 Day 2 Day 8 Day 3 Day 8 Day 4 Day 10 Day 5 Day 11 Day 6 Day 12 SETTINGS LOG NOTES Please log all required information below before any software change...

Page 77: ...ge Cont 0 10VDC 8 Supply Fan Med Speed Night Mode Enable 9 Supply Fan Max Speed Economy Enable 10 Supply Fan Min Temp o C 11 Supply Fan Max Temp o C Multi Input 2 12 Supply Fan Continuous 13 Cycle on de ice Controlling Probe Type 14 One Speed Fan 15 Fan Speed Supply Air Temp NTC 16 Supply Fan Run on seconds Phase Fail Relay 17 Heat Start Delay seconds 0 10VDC In Fan Spd 0 10VDC 18 Temp Diff to Ena...

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Page 80: ...nair com au Actron Engineering Pty Ltd ABN 34 002 767 240 HEAD OFFICE SYDNEY AUSTRALIA Copyright 2017 Actron Engineering Pty Ltd Printed in Australia Part No 0525 032 Ver 9 180921 Refrigerant Trading Authorisation No AU06394 ...

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ActronAir PKY470T-6Q2, Installation & Commissioning Manual

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