ABB SF6 LTB 245E1 BLG 1002A Product Manual Download Page 142 | Manualshive

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Overhaul Instructions

Overhaul, general

1HSB435409-201 enrev1

7

3. Overhaul, general

Before the overhaul work is started, all the necessary equipment and replacement
parts should be made available so that the overhaul work can be carried out in the
best possible way.

The following equipment is needed.

3.1 Tools

•

A normal set of tools and torque wrenches (10-100 Nm).

•

Lifting devices and lifting slings. The weights of the circuit-breaker parts to be
lifted can be found on the applicable dimension drawing for the order.

3.2 Gas handling equipment

Gas handling equipment for evacuating, cleaning, compressing and storing the used
SF

6

gas as well as instruments for monitoring the pressure and vacuum.

3.3 Personal safety equipment

•

Full face mask with filter for fine particle and acid gases.

•

Long-sleeved overalls.

•

Protective gloves of plastic or rubber.

3.4 Cleaning equipment

•

Vacuum cleaner with micro-filter and plastic nozzle.

•

Drying cloths of a lint-free material.

•

Sealed storage containers for waste products and used absorption filters.

•

Scotch Brite or a wire brush for contact surfaces of aluminium.

•

Cleaning pad, e.g. Scotch Brite, for contact surfaces of copper.

•

Industrial alcohol 95% (vol), C

2

H

5

OH, for cleaning inside surfaces.

•

Heavy-duty plastic sheet and plastic bags to prevent the ingress of moisture and
to protect cleaned components before assembly.

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Summary of Contents for SF6 LTB 245E1 BLG 1002A

Page 1: ...Product Manual 1HSB435416 2 en Rev 1 LTB 245E1 BLG 1002A 3 pole operation ...

Page 2: ...RIPTION Circuit Breaker PRODUCT DESCRIPTION Operating Mechanism ASSEMBLY INSTRUCTIONS CHECKLIST OPERATING AND MAINTENANCE INSTRUCTIONS LUBRICANTS MAINTENANCE INSTRUCTIONS Operating Mechanism OVERHAUL INSTRUCTIONS Circuit Breaker SPARE PARTS Circuit Breaker SPARE PARTS Operating Mechanism ...

Page 3: ...ABB Switchgear SF6 Circuit Breaker LTB 245E1 with operating mechanism BLG 1002A 3 pole operation 1HSB435455 2 enrev1 Product Description ...

Page 4: ...ABB Switchgear AB is not responsible for damage incurred due to the misuse of this document The document or parts thereof may not be reproduced or copied without prior permission from ABB Switchgear AB It may not either be imparted to third party or otherwise be used without authorisation Infringement hereof will be subject to action in accordance with applicable laws ABB Switchgear AB Article num...

Page 5: ...Product Description 1HSB435455 2 enrev1 i LIST OF CONTENTS 1 Description 1 1 1 Design of the circuit breaker 1 1 2 The circuit breaker s gas system 2 1 3 Operating mechanism 3 1 4 Standards 3 ...

Page 6: ...rotective tube Each breaking unit consists of a breaking chamber insulator which together with an upper and lower flange makes up the enclosure and upper and lower current paths and a contact system The puffer runs on the outside of the lower current path The fixed contacts are integrated in the upper current path and the lower section of the puffer The poles are mounted on separate hot dipped gal...

Page 7: ...cuit breaker poles work according to the Auto PufferTM principle with a puffer cylinder 1 divided into two chambers An Auto PufferTM section 2 and a compression section 3 When the normal operating currents are cut the SF6 gas is compressed in the compression section to an over pressure When the arcing contacts part the gas in the compression section flows out and extinguishes the arc at the passag...

Page 8: ...ings On closing the opening springs are tensioned which are permanently coupled to the poles operating mechanisms The trip latch in the operating mechanism keeps the circuit breaker in the closed position Opening of the circuit breaker only requires the release of the trip latch The normal operating cycle is O 0 3s CO 3 min CO according to IEC or CO 15s CO according to ANSI 1 4 Standards The circu...

Page 9: ...1HSB435455 2 enrev1 0008 ABB Switchgear AB Head Office SE 771 80 LUDVIKA SWEDEN Telephone 46 0 240 782 000 Telefax 46 0 240 714 928 ...

Page 10: ...ABB Switchgear SF6 Circuit Breaker Operating Mechanism type BLG 1002A 1HSB515432 100 en rev2 Product Description ...

Page 11: ...itchgear AB is not responsible for damage incurred due to the misuse of this document The document or parts thereof may not be reproduced or copied without prior permission from ABB Switchgear AB It may not either be imparted to a third party or otherwise be used without authorisa tion Infringement hereof will be subject to action in accordance with applicable laws ABB Switchgear AB Article number...

Page 12: ...IST OF CONTENTS 1 Description 1 1 1 Normal operating mode 2 1 2 Opening operation 3 1 3 Closing operation 4 2 Component units 5 2 1 Drive unit 5 2 2 Mechanical interlock 5 2 3 Catch gear 6 2 4 Dashpots 6 2 5 Auxiliary contact 7 2 6 Heater element 8 ...

Page 13: ...e 1 2 Normal operating mode 2 Figure 1 3 Opening operation 3 Figure 1 4 Closing operation 4 Figure 2 1 Drive unit 5 Figure 2 2 Interlocking mechanism 5 Figure 2 3 Catch gear 6 Figure 2 4 Closing and Opening dashpots 6 Figure 2 5 Limit switch with auxiliary contact 7 Figure 2 6 Heater element 8 ...

Page 14: ...ch is charged by a motor fitted with a worm gear and a mechanism for actuating the opening and closing action The spring battery is automatically charged after each closing operation The component parts of the operating mechanism are integrated in a cabinet which also contains a control panel with operating equipment The top and doors of the cabinet can be removed to facilitate service and overhau...

Page 15: ... closed position The opening spring 14 on the circuit breaker and the closing springs 7 in the operating mechanism are charged The circuit breaker is kept in the closed position by the operating mechanism s opening catch gear 1 Figure 1 2 Normal operating mode Item 1 Opening catch gear 7 Closing springs 14 Opening spring 14 7 1 B20028 ...

Page 16: ... 1 The opening spring 14 pulls via the pull rod 13 the operating lever 4 to the left The movement is damped by the opening dashpot 3 at the end position before the operating lever 4 rests against the cam disc 5 Figure 1 3 Opening operation Item 1 Opening catch gear 3 Opening dashpot 4 Operating lever 5 Cam disc 13 Pull rod 14 Opening spring 14 5 1 13 4 3 B20029 ...

Page 17: ...erating lever 4 to the right until the opening catch gear 1 engages The movement is damped in the end position by the closing dashpot 12 The opening spring 14 is charged via the pull rod 13 The chain section 18 travels up the same path as the chain section 17 travels down Figure 1 4 Closing operation Item 1 Opening catch gear 2 Closing catch gear 4 Operating lever 5 Cam disc 7 Closing springs 12 C...

Page 18: ...erlocking mechanism prevents a closing operation from being carried out if the circuit breaker is already in the closed position or if the operating mechanism s closing springs are uncharged or not fully charged which can occur for example if the closing catch gear is opened by hand or if a mechanical fault occurs in the catch gear Figure 2 2 Interlocking mechanism Item 1 Drive unit Item 1 Limit s...

Page 19: ...ages may occur The rated output of the coils is 200 W as standard As an option there are coils with a rated output of 450 W when 2 cycle interruption at 60 Hz is demanded Figure 2 3 Catch gear 2 4 Dashpots The operating mechanism is equipped with one Closing dashpot to brake the rotating movement of the cam disc and one Opening dashpot to dampen the final phase of the opening movement Figure 2 4 C...

Page 20: ...osing and one opening contact are used for the functioning of the operating mechanism There is a possibility of supplementing with six or twelve extra contacts The shaft of the auxiliary contact is in direct connection with the operating mechanism s operating lever and accordingly follows the movement of the breaker contacts Figure 2 5 Limit switch with auxiliary contact Item 1 Limit switch 2 Auxi...

Page 21: ...8 1HSB515432 100 en rev2 2 6 Heater element The operating mechanism is equipped with a heater element to prevent condensation from forming and should always be connected Figure 2 6 Heater element Item 1 Heater element 1 3 2 5 4 6 1 B20036 ...

Page 22: ...1HSB515432 100 en rev2 9911 ABB Switchgear AB Head Office SE 771 80 LUDVIKA SWEDEN Telephone 46 0 240 782 000 Telefax 46 0 240 714 928 ...

Page 23: ...ABB Switchgear SF6 Circuit Breaker LTB 245E1 with operating mechanism BLG 1002A 3 pole operation 1HSB435410 2 enrev1 Assembly Instructions ...

Page 24: ...Switchgear AB is not responsible for damage incurred due to the misuse of this document The document or parts thereof may not be reproduced or copied without prior permission from ABB Switchgear AB It may not either be imparted to a third party or otherwise be used without authorisa tion Infringement hereof will be subject to action in accordance with applicable laws ABB Switchgear AB Article numb...

Page 25: ...5 4 6 Assembling the operating mechanism 16 4 7 Assembling the protective tubes between the poles 17 4 8 Final assembly of the circuit breaker pole 17 4 9 Assembling the pull rods 18 4 10 Inspecting the bolted joints etc 23 5 Electrical connections 25 5 1 Connection of the operating mechanism 25 5 2 Assembly of busbars or overhead lines 25 5 3 Tensioning the closing springs 26 6 Pressurising the p...

Page 26: ...Assembly Instructions ii 1HSB435410 2 enrev1 8 1 Times 37 8 2 Motor and control circuits 37 8 3 Resistance 37 8 4 Contact stroke 37 ...

Page 27: ...gure 4 9 Assembly of the operating mechanism 16 Figure 4 10 Assembly of the protective tubes 17 Figure 4 11 Circuit breaker pole on the frame 17 Figure 4 12 Checking of the closing arm s locking lug 18 Figure 4 13 Adjusting the operating mechanism 18 Figure 4 14 Assembling the pull rod between the operating mechanism and pole A1 19 Figure 4 15 Assembling the pull rods 21 Figure 4 16 Alignment chec...

Page 28: ...bly instructions applies to the SF6 circuit breaker type LTB 245E1 with one operating mechanism type BLG 1002A for 3 pole operation and contain all essential information for assembly and commissioning Read through the entire Assembly Manual before starting the assembly work ...

Page 29: ... are marked as set out below DANGER indicates an immediate hazardous situation that if not avoided will result in death or serious injury WARNING indicates an immediate hazardous situation that if not avoided can result in death or serious injury CAUTION indicates a hazardous situation that can result in minor or moderate injury N B is used for hazards that may only result in damage to the install...

Page 30: ...anical damage to the insulators should be carried out at a reduced gas pressure 0 125 MPa abs WARNING Do not operate the operating mechanism unloaded Operations shall take place only when the mechanism has been connected and adjusted to the associated pressurised circuit breaker The standard operating cycle is O 0 3 s CO 3 min CO The time between closing operations should not be under 1 minute dur...

Page 31: ...rial is missing or if transport damage has occurred please report this immediately to ABB Switchgear AB Circuit Breaker Division 3 1 Weights The weights of the component parts are as follows Figure 3 1 Component parts Item Part Weight kg 1 Circuit breaker pole stated on the applicable dimension drawing for the order 2 Operating mechanism 465 3 Frame 86 200 4 Pull rod and protective tube 2 1 3 B100...

Page 32: ...ing eyes on top of the cabinet see Figure 3 2 Slings must not be placed around the cabinet when lifting One sling should be attached to the lifting eye and another sling attached around the bracket on the bottom when the operating mechanism is supplied in a crate see Figure 3 2 The blocking beams should be stored for future maintenance and overhauling The circuit breakers shall be kept in the tran...

Page 33: ...nds with the order and shipping documents Damage due to transport and missing parts If damage is discovered or suspected the case should be opened and photos taken Report damage as well as missing parts All components should be rationally stored for easy access All material should be stored in an approved store1 exceptions are stated below Dust smoke corrosive or inflammable gas steam or salt must...

Page 34: ...The units shall not stand in water The circuit breakers can be stored outdoors If this happens they should be protected by at least a tarpaulin The tarpaulin must not be so tight that air circulation to zinc coated surfaces is prevented Any condense should easily drip off The lowest permitted ambient temperature for storage is 30 C 3 3 5 Spare parts Spare parts shall be kept indoors in an approved...

Page 35: ...t paste Applicable dimension drawings and diagrams for the order 4 1 1 Assembly markings On delivery the circuit breakers are supplied dismantled in transport units The component parts are marked to facilitate assembly The circuit breaker poles and operating mechanisms have been tested together Check that the assembly markings correspond with Figure 4 1 and that the serial number on the operating ...

Page 36: ...ows the permitted deviations in mm for the position of the foundation bolts and for the phase spacing Adjust any deviation using spacer washers see Chapter 4 3 Assembling the frame on the foundation The nominal dimensions are stated on the applicable dimension drawing Figure 4 2 Foundation B10071 max 4 mm 1 mm Length 110 max 4 mm 2 mm 1 mm ...

Page 37: ...it the cross stays according to the numbering 1 4 using the supplied nuts bolts and washers N B Make sure the stays are fitted as set out in Figure 4 3 and to the intended operating mechanism Tighten the bolted joints to a torque of 430 Nm Figure 4 3 Frame assembly Item 1 Frame halves 2 pcs 2 Stays 6 pcs 3 Bolts M20x60 Nuts M20 Washers 21x37x3 8 pcs 8 pcs 16 pcs 4 3 2 1 1 2 3 TIGHTENING TORQUE 430...

Page 38: ...he final tightening of the frame use the upper nut which is tightened with a torque of 300 350 Nm if M24 or 500 550 Nm if M30 nut N B Tighten finally when the operating mechanism and the protective tubes between the poles are fitted Foundation bolts and spacer washers are not supplied Figure 4 4 Frame assembly on the foundation Item 1 Foundation bolts L 110 mm Not supplied 2 Nuts Not supplied 3 Wa...

Page 39: ...e tightened with tightening torque 60 Nm before lifting the pole to vertical position Figure 4 5 Lifting the circuit breaker pole Check that the circuit breaker pole does not leak before assembling on the frame 1 Undo the sealing cap 1 2 Press the non return valve s disk 2 inwards using a rod with a diameter of about 5 mm A clear hissing noise should be heard from the pole If no hissing noise is h...

Page 40: ...ed to each frame according to Figure 4 7 Fit the bolts 1 and tighten by hand N B Final tightening is carried out when the operating mechanism has been fitted Figure 4 7 Fitting the circuit breaker pole on the frame Item 1 Bolts M20x70 Nuts M20 Washers 21x37x3 4 pcs 4 pcs 8 pcs 1 B10129 ...

Page 41: ...ions for assembling the operating mechanism and protective tube Remove all the pole covers 1 and the Close Open signs 2 to gain the best possible access to the pole mechanisms Figure 4 8 Dismantling the signs and cover Item 1 Cover 2 Sign 3 Coupling link B10130 1 2 3 ...

Page 42: ... with the closing springs correctly adjusted Fit the operating mechanism as set out in Figure 4 9 Fit all bolts and tighten them by hand Then tighten the bolted joints 1 with a tightening torque of 79 Nm Figure 4 9 Assembly of the operating mechanism Item 1 Bolts M12x50 Nuts M12 Washers 13x28x3 10 pcs 10 pcs 20 pcs TIGHTENING TORQUE 79 Nm 1 1 1 1 1 B10131 2 ...

Page 43: ...m Figure 4 10 Assembly of the protective tubes 4 8 Final assembly of the circuit breaker pole Tighten the frame to the foundation using the upper nut with a tightening torque of at least 300 Nm Tighten the poles to the frame with a tightening torque of at least 300 Nm Figure 4 11 Circuit breaker pole on the frame Item 1 Bolts M12x50 Nuts M12 Washers 13x28x3 16 pcs 16 pcs 32 pcs B10073 1 TIGHTENING...

Page 44: ...ng mechanism and the poles Assembling the pull rods between the poles 4 9 1 Preparations for assembling the pull rods Check that the closing arm s 1 locking lug rests against the closing latch roller 2 Figure 4 12 Checking of the closing arm s locking lug Adjust the operating mechanism as set out in Figure 4 13 Press down the locking lug 1 on the operating lever by inserting a tool for example a l...

Page 45: ...ng nut 8 Turn the pull rod 5 so its length decreases at the same time as the operating lever 3 moves towards its Open position The pull rod 5 is the right length when the operating lever 3 is in its Open position and the alignment check hole 7 is directly aligned with the predrilled hole in the mechanism housing 1 Check the position of the hole using a rod with a 6 mm diameter Check that the pull ...

Page 46: ...link between the forks of the operating lever 6 Turn the operating rod using the nut 3 so that the rod is screwed into the coupling links on both poles B1 and A1 whereby the distance between the coupling links decreases When the distance has decreased so that the alignment check holes D 25 in the lever 6 and coupling link 5 align with each other fit the pin 8 and locking screw with square washer 7...

Page 47: ... 1 Coupling link right hand thread pole A1 2 Locking nut right hand thread 3 Locking nuts left hand thread 2 pcs 4 Pull rod pole A1 B1 5 Coupling link left hand thread pole B1 6 Operating lever 7 Locking screw and square washer 8 Cylindrical pin Pole A1 Pole C1 Pole B1 4 1 3 2 7 8 6 5 7 8 B10134 ...

Page 48: ...orresponding alignment check hole in the mechanism housing Tighten the locking nuts with a tightening torque of 300 Nm Figure 4 16 Alignment check hole 4 9 4 Assembling the pull rod between poles B1 and C1 Assemble the pull rods between poles B1 and C1 in the same way Item 1 Locking nuts 2 Alignment check hole 2 1 B10135 TIGHTENING TORQUE 300 Nm ...

Page 49: ...igned with the predrilled hole in the mechanism housing Check that all bolted joints are tightened to the correct torque in accordance with the table below Bolted joint Tightening torque Nm Frame 430 Foundation 300 350 or 500 550 Operating mechanism 79 Protective tube 79 Circuit breaker pole 300 Pull rod 300 Density monitor 10 Bottom cover 22 5 Plates 22 5 Cover 9 ...

Page 50: ...mination of a stranded conductor with a cross section of max 6 mm2 intended for motor circuits AC circuits and supply circuits Connect the earth wire to the earth terminal 1 on the side of the cabinet Figure 5 1 Operating mechanism 5 2 Assembly of busbars or overhead lines WARNING Work must not be carried out on a pressurised circuit breaker High voltage conductors consisting of aluminium busbars ...

Page 51: ...surfaces and the copper sides are turned towards the copper surfaces or the silver plated surfaces N B The contact paste may only be used on fixed joints It must not be used inside the breaking unit 5 3 Tensioning the closing springs The circuit breaker is closed and the motor is started to charge the closing springs 7 The drive sprocket 11 rotates anticlockwise and pulls up the chain section 15 s...

Page 52: ...SB 445439 A The gas hose for the filling equipment is supplied vacuum pumped and filled with SF6 gas WARNING To avoid personal injury while refilling due to possible transport damage to the porcelain assembly personnel must exercise great care and stay in a protected and safe area with regard to splintering away from the circuit breaker The gas cylinder and refilling equipment should be placed in ...

Page 53: ...e right filling pressure compensated for the temperature as set out in Table 6 1 on the regulator 4 Pull the sealing rings off the density monitor with your fingers 3 N B Do not use sharp tools 5 Lubricate the sealing rings thoroughly with grease G and refit them on the density monitor Item 1 Gas cylinder 2 Regulator 3 Density monitor 4 Coupling 5 Valve 6 The breaker s gas valve 7 Hose 8 Adaptor 9...

Page 54: ...ore reading off the gas pressure on the density monitor Adjust the pressure if necessary 12 Dismantle the hose from the coupling on the circuit breaker 13 Close the valve to the density monitor 14 Dismantle the coupling from the circuit breaker 15 Release the pressure on the density monitor by opening valve 5 or valve 11 16 Dismantle the density monitor from the coupling and fit it on the circuit ...

Page 55: ...he regulator s adjustment pressure by turning the adjuster valve so that the wrong pressure is not filled in the next circuit breaker to be fitted N B When the density monitor 1 is finally fitted tighten the union nut 2 with a torque of 10 Nm Figure 6 2 Density monitor and union nut 21 Operate the circuit breaker Close and Open 3 times from the control room 22 Connect the cables to the density mon...

Page 56: ...h the cable glands in the operating mechanism and connect them to the terminal blocks as stated on the applicable operating mechanism s circuit diagram Tighten the cable glands 6 to secure the cables Secure the cable to the frame s leg using pipe clips 9 and nuts bolts and washers 10 N B The cable ends for the density monitor should be as long as necessary so that the density monitor can be discon...

Page 57: ... the nominal pressure This is necessary to perform a final inspection of the pull rod system 1 Switch the circuit breaker to Close position from a well protected area 2 Tighten the nuts 1 moderately 3 Switch the circuit breaker to Open position from a protected area Figure 6 4 Final inspection of pull rod system Item 1 Locking nut right hand thread 2 Alignment check hole 3 Locking nut left hand th...

Page 58: ... the locking nuts and turning the pull rod Tighten the locking nuts 3 on all poles to 300 Nm 5 Switch the circuit breaker to Closed position from a protected area 6 Tighten the locking nuts 1 on the poles A1 and B1 to 300 Nm 7 Switch the circuit breaker OPEN CLOSE and OPEN again from a protected area 8 Complete by setting the operating switch in the operating mechanism in OPEN position TIGHTENING ...

Page 59: ...e of 79 Nm Fit the Close and Open sign on pole A1 3 and tighten the bolts with a tightening torque of 22 5 Nm Fit the cover 4 and tighten the bolts to a tightening torque of 9 Nm Figure 6 5 Fitting signs and covers Item 1 End cover 2 Bolts M12x50 Washers 13x28x3 Nuts M12 4 pcs 8 pcs 4 pcs 3 Sign 4 Cover 5 Bolts M8x16 Washers 8 4x16x1 5 9 pcs 9 pcs TIGHTENING TORQUE 79 Nm TIGHTENING TORQUE 22 5 Nm ...

Page 60: ...ning 1HSB435410 2 enrev1 35 7 Commissioning Before commissioning the circuit breaker carry out all checks as set out in Check list for assembling and commissioning 1HSB445410 100 and fill in the operating values for the installation ...

Page 61: ... circuits 8 3 Resistance Main circuit resistance per pole max 49 µΩ 8 4 Contact stroke Main contact stroke is 160 3 mm Closing times 55 ms Opening time coil I 17 2 ms Opening time coil II 17 2 ms Close Open time max 45 ms Charging time for motor max 20 s Operating voltage opening coil I V according to the rating plate Operating voltage opening coil II V according to the rating plate Operating volt...

Page 62: ...1HSB435410 2 enrev1 0009 ABB Switchgear AB Head Office SE 771 80 LUDVIKA SWEDEN Telephone 46 0 240 782 000 Telefax 46 0 240 714 928 ...

Page 63: ...ABB Switchgear SF6 Circuit Breaker Circuit breakers HPL and LTB 1HSB445410 100 en rev1 Check list assembly ...

Page 64: ...itchgear AB is not responsible for damage incurred due to the misuse of this document The document or parts thereof may not be reproduced or copied without prior permission from ABB Switchgear AB It may not either be imparted to a third party or otherwise be used without authorisa tion Infringement hereof will be subject to action in accordance with applicable laws ABB Switchgear AB Article number...

Page 65: ...s 3 Ensure that all poles are in the open position The alignment hole in the operating lever shall align with the predrilled hole in the mechanism housing Operating mechanism 4 Make an ocular inspection to check that oil from the oil dashpots has not leaked in the operating mechanism 5 Tighten all screws in terminal blocks involved in the assembly work Gas filling 6 Connect the operating mechanism...

Page 66: ...____________ 13 If points 1 11 as set out above have been completed the circuit breaker can be commissioned Check the following Measured values Pole A Pole B Pole C Closing time coil I ms ms ms Closing time coil II ms ms ms Opening time coil I ms ms ms Opening time coil II ms ms ms Close Open time ms ms ms Lowest control voltage closing coil I V V V Lowest control voltage closing coil II V V V Low...

Page 67: ...1HSB445410 100 en rev1 9810 ABB Switchgear AB Head Office SE 771 80 LUDVIKA SWEDEN Telephone 46 0 240 782 000 Telefax 46 0 240 714 928 ...

Page 68: ...ABB Switchgear SF6 Circuit Breaker Type LTB E 1HSB435409 100 enrev1 Operating and Maintenance Instructions ...

Page 69: ... Switchgear AB is not responsible for damage incurred due to the misuse of this document The document or parts thereof may not be reproduced or copied without prior permission from ABB Switchgear AB It may not either be imparted to a third party or otherwise be used without authorisa tion Infringement hereof will be subject to action in accordance with applicable laws ABB Switchgear AB Article num...

Page 70: ...1 1 Warning text 1 1 2 Varning 2 2 Preventative maintenance 3 2 1 Circuit breaker 3 2 2 Operating mechanism 5 2 3 Spare parts 6 3 Inspection intervals 7 3 1 Maintenance summary 8 3 2 Maintenance category A 9 3 3 Maintenance category B 10 3 4 Maintenance category C 12 3 5 Maintenance category D 19 ...

Page 71: ...Operating and Maintenance Instructions ii 1HSB435409 100 enrev1 FIGURES Figure 2 1 Number of operations with short circuit current 4 ...

Page 72: ...lt correction maintenance described in this Manual involves the replacement of defective units If the user chooses to try and repair a defective unit instead specialist knowledge is often needed This will not be found in the Manual The equipment must be overhauled in accordance with specified criteria e g after a certain number of operations Overhaul of the equipment must be entrusted to authorise...

Page 73: ...eakers with pressurised porcelain insulators Mechanical damage to the porcelain can cause it to explode with the subsequent risk of splintering Work on the circuit breaker that brings about the risk of mechanical damage to the insulators should be carried out at a reduced gas pressure 0 125 MPa abs ...

Page 74: ...operations for line reactor or capacitor switching as well as switching of the load current1 has reached the level specified under the heading Inspection intervals in the inspection chart Other reasons for opening the breaking unit are limited to mechanical faults incorrect adjustment of the drive system that may cause damage to components inside the breaking unit N B Opening the breaking unit req...

Page 75: ...rent 2 1 3 Tightness checking The circuit breakers are equipped with density monitors for checking the gas density Each density monitor is equipped with an alarm contact that gives an electric signal in the event of abnormal leakage Alarm level 1 gives an alarm signal while alarm level 2 blocks N B A new or overhauled circuit breaker should be checked for tightness by reading the density monitors ...

Page 76: ... below 25 C When supplied the circuit breaker bearings are lubricated with Grease G 1 and will not normally need lubricating except during major overhauls See the Overhaul instructions applicable for the circuit breaker for lubricating sealing rings 2 1 6 Rust protection The opening springs are rust inhibited by painting with two component paint 2 2 Operating mechanism 2 2 1 Maintenance Work on th...

Page 77: ...ed in a rust inhibiting oil BLK 222 When supplied the operating mechanism is equipped with desiccants for protection against moisture during transport Despite the extensive rust inhibitor treatment minor corrosion can occur after some years especially if the circuit breaker is located in a strongly corrosive environment Rust spots should be cleaned and new rust inhibitor applied with a brush or sp...

Page 78: ...or adjustments and recommended inspection intervals can be found in the following inspection chart In corrosive or polluted air and in climates with a high relative humidity it can be necessary to halve the inspection intervals The specified inspection intervals should be considered as recommended guide values which can be increased or decreased depending on local conditions ...

Page 79: ...ion 1 2 years a1 a2 B Preventive maintenance Intermediate check Operation test including timing test Thermovision check Greasing of Wormgear 3 6 years or 2 000 mech CLOSE OPEN operations 1 b1 b2 C Preventive maintenance General check of circuit breaker and operating mechanism 15 years or 5 000 mech CLOSE OPEN operations 1 3 b1 b2 D Overhaul Overhaul of breaking chambers Line and transformer circui...

Page 80: ...nected and earthed Complete circuit breaker including operating mechanism transported to workshop Competence requirements a2 Substation personnel with no special training b2 Personnel authorised by ABB to carry out assembly commissioning and maintenance work c2 Personnel authorised by ABB to carry out assembly commissioning and maintenance work Support from ABB may be necessary in certain cases 3 ...

Page 81: ... Make a note of the number of operations 4 Visual inspection in operating mechanism 3 6 years or 2 000 mech CLOSE OPEN operations Look for loose bolts and nuts oil leaks from dashpots If leakage replace the complete dashpot No tools necessary See Manual 1HSB515409 100 for BLG 1002A or 1HSB535409 100 for BLK 222 5 Corrosion inspection Rust protection 3 6 years or 2 000 mech CLOSE OPEN operations Vi...

Page 82: ...The maximal allowed temperature difference between phases is 5 degrees Thermovision camera The load current must be taken into consideration during the measurements as well as large variations in the load current 3 4 hours before the measurements See manual for the thermovision camera 8 Operational test 3 6 years or 2 500 mechanical Close Open operations Operational test if possible in combination...

Page 83: ...s or 5 000 mech CLOSE OPEN operations Make a note of the serial number 3 Operation counter 15 years or 5 000 mech CLOSE OPEN operations Make a note of the number of operations 4 SF6 gas Filling of gas if necessary Dew point at normal gas pressure in the circuit breaker 15 years or 5 000 mech CLOSE OPEN operations Gas filling equipment See Assembly instruction for applicable circuit breaker ch 6 De...

Page 84: ...and mechanism housing See applicable Assembly instructions for the circuit breaker in question 7b Operating characteristics Opening time Closing time Close Open time Phase discrepancy Auxiliary switches Contact travel Contact damping 15 years or 5 000 mech CLOSE OPEN operations Measurement with electronic timer Nominal operating voltage For times see the applicable Assembly instructions for the ci...

Page 85: ...erating mechanism charged CLOSE and OPEN impulse given simultaneously the close button shall be pressed The circuit breaker will make a CLOSE OPEN operation and may not close when the operating mechanism is charged The pumping device must stay as long as the close impulse remain Lowest operating voltage of the relay is measured 85 of nominal 8b Motor current 15 years or 5 000 mechanical Close Open...

Page 86: ...ch gears 15 years or 5 000 mechanical Close Open operations Visual control of the adjustment Play of gaps in the catch gears acc to Manual 1HSB515409 100 for BLG 1002A or 1HSB535409 100 for BLK 222 Greasing of shafts and catch surfaces with Grease L acc to 1HSB445409 1 Change the signal from coil 1 to coil 2 8e Coils 15 years or 5 000 mech CLOSE OPEN operations The resistances of coils and coil cu...

Page 87: ... 10 Middle or large cubicle 140 W 110 V R 86 Ohm 10 140 W 220 V R 346 Ohm 10 8i Thermostat 15 years or 5 000 mech CLOSE OPEN operations If applicable check that the thermostat is adjusted to requested value See Manual 1HSB445410 100 8j Terminal blocks 15 years or 5 000 mech CLOSE OPEN operations Tightening of screws or clamps See Manual 1HSB515409 100 for BLG 1002A or 1HSB535409 100 for BLK 222 8k...

Page 88: ...breaker 10 Blocking relays 15 years or 5 000 mech CLOSE OPEN operations The relays shall close when a density switch is pulled out from a pole pressurized to filling pressure 11 Corrosion 15 years or 5 000 mech CLOSE OPEN operations Outside Visual check particularly check protected components in non heated compartments pull rod system clevis couplings springs Treat with anti rust oil if necessary ...

Page 89: ...t with Grease M For BLK 222 Check the oil level in the worm gear housing See Product information for the operating mechanism 13 Tightening torque 15 years or 5 000 mech CLOSE OPEN operations Check of tightening torque on screw joints Tightening torques acc to Assembly Instruction and Overhaul Instruction Tightening torque for earthing 79 Nm To be inspected Inspection interval Measures Instructions...

Page 90: ... plastic or rubber gloves See Manual Overhaul Instruction for applicable circuit breaker 2 Major overhaul of complete circuit breaker and operating mechanism 30 years or 10 000 mech CLOSE OPEN operations Circuit breaker Disassembly of the poles and mechanisms New contacts and PTFE components are to be mounted Exchange of outer worn out parts If the circuit breaker and operating mechanism are overh...

Page 91: ...1HSB435409 100 enrev1 0008 ABB Switchgear AB Head office S 771 80 LUDVIKA SWEDEN Telephone 46 0 240 782 000 Telefax 46 0 240 714 928 ...

Page 92: ...ABB Switchgear SF6 Circuit Breaker Circuit breakers HPL and LTB 1HSB445409 1 en0 Lubricants ...

Page 93: ... Switchgear AB is not responsible for damage incurred due to the misuse of this document The document or parts thereof may not be reproduced or copied without prior permission from ABB Switchgear AB It may not either be imparted to a third party or otherwise be used without authorisa tion Infringement hereof will be subject to action in accordance with applicable laws ABB Switchgear AB Article num...

Page 94: ...Lubricants 1HSB445409 1 en0 i LIST OF CONTENTS 1 General 1 1 1 Safety instructions 1 2 Oil 3 3 Grease 5 ...

Page 95: ...sms a description is given below of the application areas as well as trade names and suppliers 1 1 Safety instructions Protective gloves long sleeved overalls and eye protection must be worn when handling greases and oils All spillage shall be covered with an absorption agent and taken care of as chemical waste according to applicable local directives ...

Page 96: ...dashpots Dashpots with the letter s punched on the cover shall be filled with oil S Oil S Silicone oil intended for dashpots in heavy duty operating mechanisms type BLG Only dashpots with the letter s punched on the cover shall be filled with this oil SUPPLIER Oil A Oil D Oil S ABB art No 1171 2039 1 1171 3011 102 1173 7011 106 ABB spare part No 1HSB875318 A 1HSB875318 B 1HSB875318 C MOBIL MOBIL 1...

Page 97: ...ially suitable for lubricating precision components for example latch mechanisms in operating mechanisms that shall work in severe cold Grease M Low temperature grease for long term and permanent lubrication of worm gears and spur gears and other machine elements Counteracts wear and corrosion Grease P Vaseline for coating contact surfaces on fixed joints on the inside of the breaking unit Grease ...

Page 98: ...8 Dow Corning G rapid plus GULF 718EP Synthetic grease MOBIL Mobil grease 28 Montefluos S p A Fomblin OT 20 SHELL Aero Shell Grease 223 SUPPLIER Grease M Grease P Grease S Grease SV ABB art No 1171 4016 612 1171 5011 102 1171 4014 406 1171 4016 610 ABB spare part No 5316 381 J 5316 381 N 5316 381 G 5316 381 C Klüber Isoflex Topas NB 52 Dow Corning FS 3451 No 2 Fluortech AB TP55 SHELL Shell vaselin...

Page 99: ...1HSB445409 1 en0 9808 ABB Switchgear AB Head Office SE 771 80 LUDVIKA SWEDEN Telephone 46 0 240 782 000 Telefax 46 0 240 714 928 ...

Page 100: ...ABB Switchgear SF6 Circuit Breaker Operating Mechanism type BLG 1002A 1HSB515409 100 en rev2 Maintenance ...

Page 101: ... Switchgear AB is not responsible for damage incurred due to the misuse of this document The document or parts thereof may not be reproduced or copied without prior permission from ABB Switchgear AB It may not either be imparted to a third party or otherwise be used without authorisa tion Infringement hereof will be subject to action in accordance with applicable laws ABB Switchgear AB Article num...

Page 102: ...leaning equipment 7 3 3 Spare parts 7 3 4 Test equipment 7 4 Maintenance 9 4 1 General 9 4 2 Preparations for maintenance 12 4 3 Cleaning 13 4 4 Corrosion 13 4 5 Lubrication 14 4 6 Heater element 15 4 7 Drive unit 16 4 8 Catch gear 17 4 9 Dashpots 18 4 10 Link system and spring battery 20 4 11 Auxiliary contact 20 4 12 Terminal blocks 22 4 13 Slow closing and opening operations 23 ...

Page 103: ... Figure 4 13 Limit switch with auxiliary contact 20 Figure 4 1 Time measurement contact travel 21 Figure 4 2 Electrical equipment 22 Figure 4 3 Switch Local Remote direct on line starter 23 Figure 4 4 Drive unit 24 Figure 4 5 Fitting the blocking beams 24 Figure 4 6 Interlocking circuit breaker open and closing springs uncharged 25 Figure 4 7 Operating mechanism slow closing operation 26 Figure 4 ...

Page 104: ... Preventive maintenance and overhaul work on the operating mechanism BLG 1002A should be carried out at regular intervals Visual inspection at intervals of 1 2 years Lubrication after 3 6 years or 2 000 mechanical Close Open operations Preventive maintenance after 15 years or 5 000 mechanical Close Open operations Overhaul after 30 years or 10 000 mechanical Close Open operations Overhauling and r...

Page 105: ...ng texts are marked as set out below DANGER indicates an immediate hazardous situation that if not avoided will result in death or serious injury WARNING indicates an immediate hazardous situation that if not avoided can result in death or serious injury CAUTION indicates a hazardous situation that can result in minor or moderate injury N B used for hazards that may only result in damage to the in...

Page 106: ...th the following risk of splintering Work on the circuit breaker that risk mechanical damage to the insulators should be carried out at a reduced gas pressure 0 125 MPa abs WARNING Do not operate the mechanism unloaded Operations shall take place only when the mechanism has been connected and trimmed with the associated circuit breaker The standard operating cycle is O 0 3 s CO 3 min CO The time b...

Page 107: ...nism Switch off the control voltage and if necessary the heater voltage Risk of crushing in the operating mechanism and link system There is stored energy in both the opening and the closing springs The mechanism can be tripped by heavy vibrations or by unintentional contact with the catch components Operate the circuit breaker to the open position Isolate and earth the high voltage side Discharge...

Page 108: ...ing torque wrenches 10 100 Nm 3 2 Cleaning equipment Vacuum cleaner Drying cloths of a lint free material 3 3 Spare parts Lubricants and oils see Lubricants 1HSB445409 1 for suppliers and trade names Grease G ABB Art No 1171 4014 407 Grease M ABB Art No 1171 4016 612 Oil A ABB Art No 1171 2039 1 Anti corrosion agent Valvoline Tectyl 506 ABB Art No 1241 0011 108 Grease G ABB Art No 1171 4014 407 3 ...

Page 109: ... the associated pressurised circuit breaker The component parts of the operating mechanism are integrated in a cabinet which also contains a control panel with operating equipment The top and doors of the cabinet can be removed to facilitate service and overhaul procedures Figure 4 1 Operating mechanism Measure all operating values and note them down If the measured values correspond with the spec...

Page 110: ...ccur if for example the closing catch has been opened by hand or if a mechanical fault has occurred in the interlocking mechanism Check the position of the interlocking arm in relation to the outside of the interlocking disc The interlocking arm should lie 2 mm above this Check that the closing circuit is closed when the arm rests on the outside of the interlocking disc Figure 4 2 Interlocking mec...

Page 111: ...he HAND position so that the shaft for manual cranking is released Put the crank on the shaft 2 Press the reverse catch button in hard using a screwdriver and crank clockwise see Figure 4 3a until the locking lug on the operating lever 1 is well past the roller 2 3 Rectify the cause of the fault 4 Crank anticlockwise see Figure 4 3b until the locking lug on the operating lever 1 rests against the ...

Page 112: ...to the open position 2 Isolate and earth 3 Switch off the motor current 4 Perform a Close Open operation so that the spring battery in the operating mechanism is discharged 5 Switch off the control voltage and if necessary also the heater voltage Figure 4 5 Control panel Item 1 Control panel 2 Control switch On Off 3 Switch Local Remote 4 Electric counter 5 Spring indicator 1 3 5 2 4 B20009 ...

Page 113: ...s the mixture ratio is kept under control Can be checked with a meter that indicates the percentage of SF6 4 3 Cleaning Clean the inside of the operating mechanism using a vacuum cleaner Check that the filters in the valves are clean If they are heavily soiled they should be replaced 4 4 Corrosion Some of the steel mechanism parts have been surface treated with manganese phosphate and then rust pr...

Page 114: ...tly lubricated and require no maintenance Therefore only the shafts in catch gears and worm gear in the drive unit need to be lubricated Check whether the chains in the operating mechanism are dry and corroded and if necessary lubricate with Grease G or oil A Sliding surfaces for the spring yoke and dashpots should be lubricated during an overhaul with Grease G ...

Page 115: ...ch after every15 years or 5 000 operations Figure 4 6 Heater element Data 70 W heater element permanently connected 140 W or 2x140 W heater element thermostat controlled extra for temperatures below 25 C Item 1 Heater element Tabell 4 1 Heater element resistances 25 C 40 C 55 C 70 W 220 V R 691 Ohms 10 X 140 W 220 V R 346 Ohms 10 X X 2x140 W 220 V R 173 Ohms 10 X X 70 W 110 V R 173 Ohms 10 X 140 W...

Page 116: ...ns Measure the motor current at the end of the spring charging procedure at intervals of 15 years or 5 000 operations See the relevant Assembly Instructions for the circuit breaker chapter Operating values The motor should be capable of charging the springs at 85 of its nominal voltage IEC Figure 4 7 Drive unit 4 7 1 Switch Hand Motor Check that the signal for voltage failure functions If not repl...

Page 117: ...h gear Check that the voltage to the coils does not fall below the minimum voltage see the delivery document for the operating mechanism Check the play between the magnet arm and the auxiliary catch The play must be at least 1 mm If the plays are outside the specified dimensions replace the entire catch gear Figure 4 9 Checking the clearance Item 1 Catch gear Item 1 Auxiliary catch 2 Magnet arm 1 ...

Page 118: ... 9 Dashpots The operating mechanism is fitted with a Closing dashpot to brake the rotation of the cam disc and an Opening dashpot to dampen the final phase of the opening movement Figure 4 10 Closing and Opening dashpots Item 1 Closing dashpot 2 Opening dashpot 1 2 B20014 ...

Page 119: ...re outside the specified values replace the complete dashpot Figure 4 11 Damping curve Closing dashpot 4 9 2 Opening dashpot Check the oil level in the dashpot by recording the damping effect during operation Connect the circuit breaker analyser s sensor to the breaker s shaft and record a damping curve Check the damping distance and the damping time as set out in Figure 4 12 If the recorded curve...

Page 120: ...ing and one opening contacts are used for the functioning of the operating mechanism The auxiliary contact shaft is in direct connection with the operating lever in the operating mechanism and accordingly follows the movement of the circuit breaker contacts Figure 4 13 Limit switch with auxiliary contact After 15 years or 5 000 operations check the contact travel by measuring the times and compare...

Page 121: ...als X1 190 and X1 192 5 Turn the switch On Off to the OFF position and then the ON position 6 Note down the times t1 t2 and t3 7 Disconnect the time meter 8 Turn the switch Local Remote to the REMOTE position Figure 4 1 Time measurement contact travel Contact travel Arcing contact Closed Auxiliary contact Open t2 t3 t1 Time t1 ms Proportional to the contact s opening speed t2 ms Time that determin...

Page 122: ...Electrical equipment Item 1 2 limit switches with auxiliary contacts 2 Motors 3 Switch Hand Motor 4 Relays 5 Contactors 6 Direct on line starters 7 Miniature circuit breakers 8 Plug socket 9 Thermostat 10 Fuses 11 Opening coil 12 Terminal block 13 Closing coil 14 Cover 1 2 4 12 11 4 3 4 7 5 6 8 7 9 10 13 14 B20022 12 ...

Page 123: ... breaker as there is a risk of personal injury and mechanical damage Slow closing of the operating mechanism May only be carried out if 1 The circuit breaker is in the open position 2 The switch Local Remote 1 on the control panel is in the Off position 3 The motor voltage is switched off with the direct on line starters 2 3 4 The switch Motor Hand 4 is in the Hand position so that the shaft for m...

Page 124: ...ottom position and rests against the foot of the frame Figure 4 4 Drive unit 6 Blocking beams fitted a Fit the blocking beam 1 around the rod so that the fixing hole is facing out towards the cabinet Fit the bolt 2 in the blocking beam b Fit the other beam in the same way Figure 4 5 Fitting the blocking beams Item 1 Crank 2 Reverse catch button 3 Switch Motor Hand Item 1 Blocking beams 2 pcs 2 Bol...

Page 125: ... and actuates the stop roller 3 so that the operating lever 4 slowly moves the circuit breaker towards the closed position Towards the end of the movement a click is heard when the locking lug 5 on the operating arm engages behind the roller 6 in the tripping mechanism 2 Crank a few more turns anticlockwise so that the outer most tip on the cam disc 2 leaves the stop roller 3 The operating lever i...

Page 126: ...tch Local Remote to the Remote position The circuit breaker is now in the closed position and a normal opening operation can be carried out N B Check that the blocking beams are dismantled before carrying out an opening operation Figure 4 7 Operating mechanism slow closing operation Item 1 Closing coil 2 Cam disc 3 Stop roller 4 Operating lever 5 Locking lug 6 Roller Open 7 Locking lug 8 Roller Cl...

Page 127: ... on the control panel is in the Off position 3 The motor voltage is switched off with the direct on line starters 2 3 4 The switch Motor Hand 4 is in the Hand position so that the hand crank shaft can be released Figure 4 8 Switch Local Remote dirct on line starters Item 1 Switch Local Remote 2 Direct on line starter 3 Direct on line starter 4 Switch Motor Hand 2 4 1 B20002 3 ...

Page 128: ...tom position and rests against the foot of the frame Figure 4 9 Drive unit 6 Blocking beams fitted a Fit the blocking beam 1 around the rod so that the fixing hole is facing out towards the cabinet Fit the bolt 2 in the blocking beam b Fit the other beam in the same way Figure 4 10 Fitting the blocking beams Item 1 Crank 2 Reverse catch button 3 Switch Motor Hand Item 1 Blocking beams 2 pcs 2 Bolt...

Page 129: ...00 turns anticlockwise If the crank is turned too many turns a clang is heard when the cam disc 4 passes the stop roller 5 and returns once again to the position shown in Figure 4 12 top diagram Make a new attempt Follow the instructions from point 1 and crank a few turns less 4 Press in the reverse catch button in the drive unit 5 Release the crank and let it rotate until it stops 6 Release the o...

Page 130: ... Switch on the motor voltage with the direct on line starters 13 Turn the switch Local Remote to the Remote position The circuit breaker is now in the open position and a normal closing operation can be carried out N B Check that the blocking beams have been dismantled before carrying out an opening operation Figure 4 12 Operating mechanism slow opening operation Item 1 Closing coil 2 Locking lug ...

Page 131: ...closing springs are fully charged Check by measuring between the bridge and the frame foot 2 Turn the switch on the drive unit to the MOTOR position 3 Reset the direct on line starters 4 Turn the switch Local Remote on the control panel to the REMOTE position 5 Make a test operation Figure 4 13 Check dimension closing springs 294 2 B20021 ...

Page 132: ...1HSB515409 100 en rev2 9911 ABB Switchgear AB Head Office SE 771 80 LUDVIKA SWEDEN Telephone 46 0 240 782 000 Telefax 46 0 240 714 928 ...

Page 133: ...ABB Switchgear SF6 Circuit Breaker LTB 245E1 with operating mechanism BLG 1002A 3 pole operation 1HSB435409 201 enrev1 Overhaul Instructions ...

Page 134: ...BB Switchgear AB is not responsible for damage incurred due to the misuse of this document The document or parts thereof may not be reproduced or copied without prior permission from ABB Switchgear AB It may not either be imparted to a third party or otherwise be used without authorisa tion Infringement herof will be subject to action in accordance with applicable laws ABB Switchgear AB Article nu...

Page 135: ...r transport 12 5 Dismantling the circuit breaker pole 13 5 1 Dismantling the tripping mechanism s pull rod 13 5 2 Removing the breaking unit 14 5 3 Removing the post insulator 15 5 4 Dismantling the breaking unit 16 6 Contact and puffer replacement 17 6 1 Inspection of the upper current path 17 6 2 Inspection of the puffer 18 6 3 Inspection of the lower current path 19 7 Overhaul of the mechanism ...

Page 136: ... 6 Filling gas 28 8 7 Assembling the tripping mechanism s pull rod on the operating lever 29 9 Dismantling the breaking unit for transport 31 9 1 Assembling the breaking unit after an overhaul 32 10 Assembling the circuit breaker and commissioning 35 ...

Page 137: ...g unit 16 Figure 6 1 Upper current path 17 Figure 6 2 Puffer 18 Figure 6 3 Lower current path 19 Figure 7 1 Mechanism 21 Figure 8 1 Assembling the breaking unit 25 Figure 8 2 Assembling the post insulator 26 Figure 8 3 Assembling the circuit breaker pole 27 Figure 8 4 Assembling the tripping mechanism s pull rod on the operating lever 29 Figure 9 1 Dismantling the breaking unit 31 Figure 9 2 Assem...

Page 138: ...1 1 General This Overhaul Instruction applies to the SF6 circuit breaker LTB 245E1 3 pole operation This Manual contains information for overhaul and repair work Overhaul and repair work may only be carried out by technicians trained by ABB Switchgear AB ...

Page 139: ...ked as set out below DANGER indicates an immediate hazardous situation that if not avoided will result in death or serious personal injury WARNING indicates an immediate hazardous situation that if not avoided can result in death or serious personal injury CAUTION indicates a hazardous situation than can result in minor or moderate injury N B is used for hazards that may only result in damage to t...

Page 140: ...e following risk of splintering Work on the circuit breaker that brings about the risk of mechanical damage to the insulators should be carried out at a reduced gas pressure 0 125 MPa abs WARNING Do not operate the mechanism unloaded Operations shall take place only after the mechanism has been connected and trimmed with the associated circuit breaker The standard opening cycle is O 0 3 s CO 3 min...

Page 141: ...ge and if necessary the heating voltage Risk of crushing in the operating mechanism and link system There is stored energy in both the opening and closing springs The mechanism can be tripped by heavy vibrations or by unintentional contact with mechanical latch components Operate the circuit breaker to the open position Isolate and earth the high voltage side Unload the springs by switching off th...

Page 142: ...cuating cleaning compressing and storing the used SF6 gas as well as instruments for monitoring the pressure and vacuum 3 3 Personal safety equipment Full face mask with filter for fine particle and acid gases Long sleeved overalls Protective gloves of plastic or rubber 3 4 Cleaning equipment Vacuum cleaner with micro filter and plastic nozzle Drying cloths of a lint free material Sealed storage c...

Page 143: ...7 1 Protective cover for post insulator ABB Art No 5439 142 A 3 6 Test equipment Equipment to capture attenuation curves on the operating mechanism e g Programma or ABB SA10 Operating time meter Ohmmeter Leak detector 3 7 Premises The circuit breaker or breaking unit must be opened indoors in dry and clean premises When the weather is good and settled and outdoor working conditions are similar to ...

Page 144: ...shop where it can be dismantled in detail for the overhaul Alternatively and secondly only the breaking unit is dismantled The latter method does not entail so much work but it may only be used when the weather is settled and the outdoor working conditions are similar to indoor conditions N B Removal and assembly of the breaking units must not be done when the weather is such that there is a risk ...

Page 145: ...d SF6 gas is non toxic odourless and colourless It is heavier than air and can therefore easily collect in low lying places e g cable trenches tanks etc if released in large volumes When large quantities of SF6 gas collect in such places a risk of asphyxiation may occur due to lack of oxygen 4 2 1 Emptying the gas The SF6 gas is evacuated and the circuit breaker should be vacuum pumped using the g...

Page 146: ...ne particle and acidic gas filter must be worn when cleaning the inside of the circuit breaker The dust decomposition products that forms in the circuit breaker can be removed using a vacuum cleaner fitted with a micro filter and wiped off using a soft cloth dampened with alcohol N B All dust old absorption agent used cloths etc should be collected in a sealed vessel and treated as chemical waste ...

Page 147: ...eaker pole 5 removing the four bolts 3 on the frame and the four bolts 4 on the protective tube 3 Lift up the circuit breaker pole and carefully lay it down on a transport carriage Block up the circuit breaker pole so it lies horizontal The bottom of the transport box can be used The blocks 6 under the breaking unit s insulator should be of an elastic material e g wood or rubber N B If possible ke...

Page 148: ...tripping mechanism s pull rod 1 Dismantle the protective cover 8 2 Measure and note down a reference dimension e g Y so that the opening spring 5 can be refitted to the same tension using the nut 6 when re assembling Y mm date 3 Off load the springs by loosening the nuts 6 7 4 Remove the pin 2 Figure 5 1 Dismantling the pull rod Item 1 Operating lever 2 Pin 3 Pull rod 4 Spring housing 5 Opening sp...

Page 149: ...sling moderately 2 Remove the bolts 1 between the post insulator 2 and the breaking unit 3 3 Lift the breaking unit 75 100 mm 4 Remove the circlip 4 washer 5 and pin 6 Set up the breaking unit vertically on a suitable surface so that it does not fall over Figure 5 2 Removing the breaking unit Item 1 Bolts M12x35 Washers 13x28x3 8 pcs 8 pcs 2 Post insulator 3 Breaking unit 4 Circlip 2 pcs 5 Washer ...

Page 150: ...emove the post insulator s bolts 2 from the mechanism housing 3 3 Lift the post insulator straight up until the operating insulator 7 moves freely Hold the operating insulator while lifting the post insulator N B Take care so as not to damage the operating insulator 4 Remove the operating insulator 7 by removing the circlip 4 washer 5 and pin 6 5 Clean the operating insulator carefully and protect...

Page 151: ...arefully wipe the dismantled components 1 Remove the bolts 1 and the cover 2 and lift out the absorption agent container 3 N B Place the bag with absorption agent in a container for chemical waste 2 Remove the bolts 4 and upper flange 5 with the upper current path 6 3 Remove the bolts 4 and the breaking chamber insulator 7 from the lower flange 8 4 Rinse the inside of the breaking chamber insulato...

Page 152: ...mponent is burnt or worn and is replaced replace also the other components at the same time 6 1 Inspection of the upper current path Replace the entire current path with flange and puffer if the upper current path s fixed arcing contact Figure 6 1 has been burnt so that the distance to the reference surface is more than 6 mm or if the outside surface has been severely burnt Replace also the upper ...

Page 153: ...rod are not worn Check that the nozzle is not punctured Also check that the contact surfaces on the puffer cylinder are not burnt or worn so that copper is visible Replace the entire puffer if it has burnt or worn surfaces or if the nozzle has been punctured Figure 6 2 Puffer Item 1 Nozzle 2 Pull rod 3 Puffer cylinder 4 Bolt M8x16 5 Contact springs 1 2 Contact surface 3 B10061 4 5 Contact surface ...

Page 154: ...valve washer 7 is flat and seals Check that the silver on the lower current path contacts is not worn so that the copper is visible If there are signs of wear replace the lower current path Tighten the bolts 2 Tightening torque 22 5 Nm Figure 6 3 Lower current path Item 1 Flange 2 Bolt M8x20 Retaining washer Washer 3 Current path 4 Teflon band 5 Sealing ring 6 Guide bush 7 Valve washer 2 1 3 5 7 4...

Page 155: ...ver 3 and circlip 5 are dismantled 2 Pull the operating shaft 2 out of the mechanism housing and remove the ball bearing 4 from the shaft 3 Lubricate the ball bearing 4 with grease G 4 Remove the bushing 6 that holds the sealing rings in position by means of the two bolts M5 which are screwed into the holes at the end of the bushing Replace the sealing rings 7 8 in the bushing behind the ball bear...

Page 156: ...Scotch Brite always remove all loose particles from the surfaces using alcohol Aluminium surfaces Brush clean contact surfaces of aluminium using Scotch Brite Immediately thereafter carefully clean the surfaces to remove any loose particles with a dry clean cloth Then coat the surfaces with a thin layer of Vaseline grease P ABB art No 1171 5011 102 N B Grease should be applied within five minutes ...

Page 157: ...line but never across it When re assembling the circuit breaker replace all seals with new ones Grease sealing surfaces and seals sparingly to facilitate the seal s union against the surface and as corrosion protection Excess grease that can squeeze out on flanges in the gas chamber must not occur Coat flange surfaces outside the outer seal with a thin well covering layer of anti corrosion agent m...

Page 158: ...hamber insulator and tighten the bolts 6 to 60 Nm 3 Fit the upper current path 7 with the sealing ring in the breaking chamber insulator 5 Centre the current path s plug contact in relation to the nozzle in the puffer 1 Tighten the bolts 6 to 60 Nm Fit the new absorption agent container first in connection with re assembly of the breaking unit on the post insulator see Chapter 8 5 Figure 8 1 Assem...

Page 159: ...5 and circlip 6 N B Fit the pin so that the circlip 6 faces towards the large bearing 2 Place the sealing ring on the mechanism housing 9 lift on the post insulator 7 tighten the bolts 8 to a torque of 79 Nm Figure 8 2 Assembling the post insulator Item 1 Operating lever 2 Link 3 Operating insulator 4 Pin 5 Washer 6 Circlip 7 Post insulator 8 Bolts M16x50 Washers 17x30x3 8 pcs 8 pcs 9 Mechanism ho...

Page 160: ...ing grease G so that the sealing ring is held in place during assembly Place the sealing ring in its groove 3 Slowly lower the breaking unit so that it comes in position to fit the pin approx 75 100 mm above the post insulator 4 Connect the puffer s pull rod 1 to the operating insulator using pin 4 washer 5 and circlip 6 Figure 8 3 Assembling the circuit breaker pole Item 1 Pull rod 2 Post insulat...

Page 161: ...ainer 10 and the cover 9 and tighten the bolts 7 to a torque of 45 Nm N B Fit the cover immediately the absorption agent container has been fitted 8 6 Filling gas Vacuum pump down to 100 Pa and let pumping continue for at least one hour after this pressure has been reached Stop the vacuum pumping and fill the circuit breaker with dry and pure nitrogen to atmospheric pressure Allow to stand for a f...

Page 162: ... 6 until measurement Y see Chapter 5 1 3 Tighten the locking nut 7 to 200 Nm and lock using locking fluid ABB Art No 12690014 410 Loctite 242 4 Clean the drainage groove in the bottom cover 8 and refit the cover Figure 8 4 Assembling the tripping mechanism s pull rod on the operating lever The circuit breaker is now ready for transport Item 1 Operating lever 2 Pin 3 Pull rod 4 Spring housing 5 Ope...

Page 163: ... dimension 250 mm is reached see Figure 9 1 The coupling link with pin 1 on the operating insulator 4 is now in the correct position for dismantling 4 Place a lifting sling around the top section of the breaking unit and prepare to lift it 5 Remove the bolts 5 and very carefully lift the breaking unit 6 a maximum of 70 mm N B Do not lift the breaking unit more than 70 mm so as not to damage the ci...

Page 164: ...e Chapter 8 6 9 1 Assembling the breaking unit after an overhaul 1 Suspend the breaking unit and remove the post insulator s protective cover ABB Art No 1HSB445237 1 and pull out the puffer so that its pull rod 7 is accessible for assembly 2 Reduce the nitrogen pressure in the post insulator 8 to atmospheric pressure and remove the protective cover 3 Carefully clean the sealing surface of the seal...

Page 165: ...circuit breaker with dry and pure nitrogen gas to atmospheric pressure Allow it to stand for a few hours or over night c Vacuum pump again down to 100 Pa and fill with pure SF6 gas to a pressure of 0 125 MPa abs Store filling hoses so that they are not exposed to moisture or contamination They must not be used other than for their intended purpose Item 1 Pin 2 Washer 3 Circlip 4 Operating insulato...

Page 166: ...he alignment check hole D 6 mm for the open position on the operating lever aligns with the hole in the mechanism housing Figure 9 3 Mechanism housing s sign Adjustment of pull rod in OPEN POSITION Correct contact position when holes A and B coincide Check with pin diameter D 6 Inställning av manöverstång i FRÅN LÄGE Rätt kontaktläge när hål A och B sammanfaller Kontrollera med en pinne diameter D...

Page 167: ...________________ First overhaul Check the following Measured values Pole A Pole B Pole C Closing time coil I ms ms ms Closing time coil II ms ms ms Opening time coil I ms ms ms Opening time coil II ms ms ms Close Open times 1 1 The circuit breaker must not be operated Open Close without an intermediate delay of 300 ms ms ms ms Lowest control voltage to coil I V V V Lowest control voltage to coil I...

Page 168: ...II ms ms ms Opening time coil I ms ms ms Opening time coil II ms ms ms Close Open times 1 1 The circuit breaker must not be operated Open Close without an intermediate delay of 300 ms ms ms ms Lowest control voltage to coil I V V V Lowest control voltage to coil II V V V Lowest control voltage from coil I V V V Lowest control voltage from coil II V V V Main circuit resistance µΩ µΩ µΩ Filling pres...

Page 169: ...1HSB435409 201 enrev1 0009 ABB Switchgear AB Head Office SE 771 80 LUDVIKA SWEDEN Telephone 46 0 240 782 000 Telefax 46 0 240 714 928 ...

Page 170: ...ABB Switchgear SF6 Circuit Breaker LTB 245E1 with operating mechanism BLG 1002A 3 pole operation 1HSB435409 301 en0 Spare Parts ...

Page 171: ...BB Switchgear AB is not responsible for damage incurred due to the misuse of this document The document or parts thereof may not be reproduced or copied without prior permission from ABB Switchgear AB It may not either be imparted to a third party or otherwise be used without authorisa tion Infringement hereof will be subject to action in accordance with applicable laws ABB Switchgear AB Article n...

Page 172: ... Breaking unit 3 2 2 Contact set 4 3 Post insulator 5 4 Mechanism 7 4 1 Mechanism 7 4 2 Tripping mechanism 7 5 Accessories 9 5 1 Absorption agent container 9 5 2 Density monitor 9 5 3 Set of seals 10 5 4 Assembly set 10 5 5 Non return valve 10 6 Tools and lubricants 11 6 1 Protective cover 11 6 2 Lubricants 11 ...

Page 173: ...3 pole 1 Figure 1 2 Circuit breaker pole 2 Figure 2 1 Breaking unit 3 Figure 2 2 Contact set 4 Figure 3 1 Post insulator 5 Figure 4 1 Mechanism housing 7 Figure 4 2 Tripping mechanism 7 Figure 5 1 Absorption agent container 9 Figure 5 2 Density monitor 9 Figure 5 3 Non return valve 10 ...

Page 174: ...cuit breakers in operation the spare parts marked with RR are also recommended to be kept in stock To be able to make quick replacements and avoid long periods of downtime the parts marked by RRR can also be stocked Figure 1 1 Circuit breaker type LTB 245E1 3 pole Please state the type designation and serial number with all enquiries and orders of spare parts or tools Please also state the order n...

Page 175: ...1 2 Circuit breaker pole Please state the type designation and serial number with all enquiries and orders of spare parts or tools Please also state the order number if possible Item Designation 1 Breaking unit 2 Post insulator 3 Mechanism 4 Tripping mechanism 2 1 3 4 B10122 ...

Page 176: ...pe designation and serial number with all enquiries and orders of spare parts or tools Please also state the order number if possible Item Qty Designation Note 1 1 Breaking chamber RR 2 1 Upper current path Included in contact set 3 1 Lower current path Included in contact set 4 1 Puffer Included in contact set B10123 1 2 4 3 ...

Page 177: ...01 en0 2 2 Contact set Figure 2 2 Contact set Please state the type designation and serial number with all enquiries and orders of spare parts or tools Please also state the order number if possible Qty Designation Note 1 Contact set R B10124 ...

Page 178: ... Figure 3 1 Post insulator Please state the type designation and serial number with all enquiries and orders of spare parts or tools Please also state the order number if possible Item Qty Designation Note 1 1 Post insulator RR 2 1 Operating insulator RR 1 2 B10125 ...

Page 179: ...ing mechanism Figure 4 2 Tripping mechanism Please state the type designation and serial number with all enquiries and orders of spare parts or tools Please also state the order number if possible Item Qty Designation Note 1 1 Mechanism RR Item Qty Designation Note 1 1 Tripping mechanism RR 1 B10130 1 B10126 ...

Page 180: ...te the type designation and serial number with all enquiries and orders of spare parts or tools Please also state the order number if possible Item Qty Designation Note 1 1 Absorption agent container 2 1 Absorption agent R Item Qty Designation Note 1 1 Density monitor temperature compensated reference volume R 2 1 Density monitor temperature compensated bimetal R 1 2 B10127 1 B10052 2 ...

Page 181: ...gure 5 3 Non return valve Please state the type designation and serial number with all enquiries and orders of spare parts or tools Please also state the order number if possible Qty Designation Article number Note 1 Set of seals 1HSB436309 A R Qty Designation Article number Note 1 Set of bolts 1HSB436309 B R Qty Designation Article number Note 1 Pins with circlips 1HSB436309 C R Item Qty Designat...

Page 182: ... of spare parts or tools Please also state the order number if possible Item Qty Designation Article number Note 1 1 Protective cover for breaking unit 1HSB445237 1 R 2 1 Protective cover for post insulator 5439 142 A R Oil Article number Note A 1HSB875318 A D 1HSB875318 B S 1HSB875318 C Grease Article number Note G 5316 381 A K 5316 381 M N 5316 381 L L 5316 381 H M 5316 381 J P 5316 381 N S 5316...

Page 183: ...1HSB435409 301 sen0 9808 ABB Switchgear AB Head Office SE 771 80 LUDVIKA SWEDEN Telephone 46 0 240 782 000 Telefax 46 0 240 714 928 ...

Page 184: ...ABB Switchgear SF6 Circuit Breaker Operating mechanism type BLG 1002A 1HSB515409 200 en rev2 Spare Parts ...

Page 185: ... Switchgear AB is not responsible for damage incurred due to the misuse of this document The document or parts thereof may not be reproduced or copied without prior permission from ABB Switchgear AB It may not either be imparted to a third party or otherwise be used without authorisa tion Infringement hereof will be subject to action in accordance with applicable laws ABB Switchgear AB Article num...

Page 186: ...rev2 i TABLE OF CONTENTS 1 General 1 2 Drive unit 3 3 Dashpots 5 3 1 Closing dashpot 5 3 2 Opening dashpot 6 4 Catch gear 7 5 Auxiliary contact 9 6 Heater element 11 7 Electrical equipment 13 8 Lubricants 15 8 1 Oil 15 8 2 Grease 15 ...

Page 187: ...gure 1 1 Operating mechanism 1 Figure 2 1 Drive unit 3 Figure 3 1 Closing dashpot 5 Figure 3 2 Opening dashpot 6 Figure 4 1 Catch gear 7 Figure 5 1 Limit switch with auxiliary contact 9 Figure 6 1 Heater element 11 Figure 7 1 Electrical equipment 13 ...

Page 188: ...l 46 0 240 78 20 00 Replacement modules are supplied complete and tested Please state the type designation and serial number with all enquiries and orders of spare parts or tools Please also state the order number if possible Figure 1 1 Operating mechanism Item 1 Drive unit 2 Operating mechanism 3 Control panel 4 Spring battery 5 Heater element 1 2 4 3 5 B20001 ...

Page 189: ...and serial number with all enquiries and orders of spare parts or tools Please also state the order number if possible Type of drive unit 1 1 See wiring diagram Article number 1 Motor 220 V 0 60Hz 2361 113 AU 2 Motors 220 V 0 60 Hz 2361 113 AV 1 Motor 110 V 0 60Hz 2361 113 AS 2 Motors 110 V 0 60 Hz 2361 113 AT B20031 ...

Page 190: ... 1 Closing dashpot Figure 3 1 Closing dashpot Please state the type designation and serial number with all enquiries and orders of spare parts or tools Please also state the order number if possible Designation Article number Closing dashpot 5256 707 BN B20032 ...

Page 191: ...arts or tools Please also state the order number if possible Designation Article number Opening dashpot HPLxxxA1 3 pole 5256 707 BP HPLxxxB1 3 pole HPLxxxA4 HPLxxxB4 HPLxxxB2 5256 707 BH HPLxxxA1 xxxB1 xxxA2 1 pole 5256 707 BR HPL B1 1 pole 5256 707 BS HPL B1 1 pole HI speed 5256 707 BY HPL B2 B4 5256 707 BT HPL B1 3 pole 5256 707 BV LTB E1 3 pole 5256 707 BX LTB E2 5256 707 BU B20033 ...

Page 192: ...l enquiries and orders of spare parts or tools Please also state the order number if possible Designation Article number Closing catch gear STD 1 coil 5436 009 V 1 coil interlock 5436 009 AB 2 coils 5436 009 X 2 coils interlock 5436 009 AC Opening catch gear STD 5436 009 Z Manual opening 5436 009 AD Manual opening 69 device 5436 009 AF B20034 ...

Page 193: ...1 Limit switch with auxiliary contact Please state the type designation and serial number with all enquiries and orders of spare parts or tools Please also state the order number if possible Designation Article number Auxiliary contact 6 or 12 pole 5751 805 F 18 pole 5751 805 H B20035 ...

Page 194: ...uiries and orders of spare parts or tools Please also state the order number if possible Designation Voltage range Article number Heater element 110 127 V AC 70 W 5291 800 R 220 254 V AC 70 W 5291 800 S 110 127 V AC 70 140 W 5291 800 U 220 254 V AC 70 140 W 5291 800 V 110 127 V AC 70 140 140 W 5291 800 X 220 254 V AC 70 140 140 W 5291 800 Y 1 3 2 5 4 6 B20036 ...

Page 195: ...ticle number 1 Contactors 110 125 V DC 5351 749 2 110 130V 50 60 HZ 5351 749 4 220 250 V DC 5351 749 1 220 250 V 50 60 Hz 5351 749 3 2 Direct on line motor starters 110 125 V 4 6 A 5576 0760 2 220 250 V 2 4 4A 5576 0760 1 3 Relay 3 pole 42 48 V DC 5619 758 4 110 V DC 5619 758 2 125 V DC 5619 758 8 220 V DC 5619 758 1 250 V DC 5619 758 7 Relay 4 pole 42 48 V DC 5619 750 4 110 V DC 5619 750 2 125 V ...

Page 196: ...ion and serial number with all enquiries and orders of spare parts or tools Please also state the order number if possible Oil Article number A 1HSB875318 A D 1HSB875318 B S 1HSB875318 C Grease Article number G 5316 381 A K 5316 381 M N 5316 381 L L 5316 381 H M 5316 381 J P 5316 381 N S 5316 381 G SV 5316 381 C ...

Page 197: ...1HSB515409 200 en rev2 9911 ABB Switchgear AB Head Office SE 771 80 LUDVIKA SWEDEN Telephone 46 0 240 782 000 Telefax 46 0 240 714 928 ...

Page 198: ......

Page 199: ......

Page 200: ... 1 2 I O S1 5 6 1 2 X1 610 611 602 607 626 625 X0 2 BG1 01 02 03 04 X3 110 111 X3 112 113 BW1 13 14 X0 5 X0 1 Y3 5 6 X0 3 X0 4 1 2 3 4 S4 REMOTE LOCAL DISCONN REMOTO LOCAL DESCON BREAKER ON INTERRUPTOR CERRADO CLOSING SPRING CHARGED RESORTE DE CIERRE CARGADO CLOSE 1 REMOTE CIERRE 1 REMOTO CLOSE 1 CIERRE 1 CLOSE CIRCUIT CIRCUITO DE CIERRE CIRCUIT DIAGRAM SHOWS OPERATING MECHANISM WHEN CIRCUIT BREAK...

Page 201: ...IAGRAMA DE CIRCUITO CD PPHB BOD BLG 1 C 2 es 3 1HSB543206 XBY 4 A 4 B 24 22 21 K9 14 12 11 A1 A2 I O 7 8 S1 3 4 Y1 1 2 X1 688 630 631 600 601 605 606 645 652 653 X2 61 66 X1 872 873 X0 12 BG1 11 12 13 14 11 X3 100 X3 102 103 62 63 65 64 X3 108 109 X3 107 X3 104 X3 105 106 13 X0 14 BD1 21 3 23 22 4 BD2 21 3 23 22 4 BD3 21 3 23 22 4 5 6 S4 7 8 17 18 BREAKER ON INTERRUPTOR CERRADO TRIP 1 DISPARO 1 TR...

Page 202: ...ANÖVERDON BLG1002A DIAGRAMA DE CIRCUITO CD PPHB BOD BLG 1 C 3 es 4 1HSB543206 XBY 34 32 31 24 22 21 K10 14 12 11 A1 A2 Y2 3 4 X1 788 730 731 700 701 705 706 745 21 X0 22 23 X0 24 X2 71 76 X1 960 961 X3 122 X3 120 X3 127 X3 128 129 X3 125 X3 124 126 BG1 21 22 23 24 72 73 74 75 123 BD1 31 5 33 32 6 BD2 31 5 33 32 6 BD3 31 5 33 32 6 S4 9 10 11 12 TRIP 2 DISPARO 2 TRIP 2 REMOTE DISPARO 2 REMOTO TRIP 2...

Page 203: ...21 122 43 44 41 42 33 34 31 32 14 12 11 K25 A1 A2 X1 902 903 904 905 X1 870 871 892 890 891 888 889 886 887 190 191 192 199 201 202 203 204 211 212 213 214 X2 51 56 893 52 53 54 55 BW1 21 22 33 34 41 42 53 54 61 62 24 22 21 34 32 31 BD1 11 1 13 12 2 BD2 11 1 13 12 2 BD3 11 1 13 12 2 S4 13 14 15 16 19 20 REMOTE LOCAL DISCONN REMOTO LOCAL DESCON BREAKER ON INTERRUPTOR CERRADO CLOSING SPRING CHARGED ...

Page 204: ...llsten Sara 2011 09 23 Gutman Anton Circuit Diagram OPERATING MECHANISM BLG1002A MANÖVERDON BLG1002A DIAGRAMA DE CIRCUITO CD PPHB BOD BLG 1 C 5 es 6 1HSB543206 XBY 103 104 101 102 93 94 91 92 83 84 81 82 73 74 71 72 63 64 BG1 61 62 231 232 233 234 241 242 243 244 251 252 253 254 261 262 263 264 271 272 273 274 281 282 283 284 111 112 113 114 53 54 X1 221 222 223 224 51 52 AUXILIARY CONTACTS CONTAC...

Page 205: ...n Circuit Diagram OPERATING MECHANISM BLG1002A MANÖVERDON BLG1002A DIAGRAMA DE CIRCUITO CD PPHB BOD BLG 1 C 6 es 7 1HSB543206 XBY 885 BT1 1 2 E1 1 2 E2 3 4 500 501 515 516 X4 1 2 PE PE X3 161 162 X3 163 164 165 X3 166 X3 167 E3 X1 X2 E3 1 X1 X2 1 0 I 1 2 13 14 F2 21 22 13 14 BX 21 22 884 1 0 I 1 3 5 2 4 6 450 451 465 466 X1 878 879 1 2 Y7 3 4 5 6 7 8 MOTOR HAND 13 14 21 22 BW2 33 34 41 42 A1 A2 1 ...

Page 206: ... SWITCH INTERRUPTOR DE FIN CARRERA DESIGNATION DESIGNACION E1 K3 K9 K10 Y1 Y2 Y3 Y7 BN BG1 BD1 3 BW1 2 ITEM POS CIRCUIT DIAGRAM SHOWS OPERATING MECHANISM WHEN CIRCUIT BREAKER IS IN OFF POSITION NOT PRESSURIZED CLOSING SPRING UNCHARGED HANDCRANK ADAPTED AND CIRCUITS DE ENERGIZED DIAGRAMA MUESTRA EL MECÁNISMO DE MANIOBRA CUANDO EL INTERRUPTOR CORRESPONDIENTE DE ALTA TENSION ESTAN POSICION ABIERTA NO...

Page 207: ...0 611 625 626 630 631 645 652 653 688 SPARE 700 701 705 706 SPARE SPARE 730 731 745 788 SPARE X1 X1 870 871 872 873 SPARE SPARE 878 879 884 885 886 887 888 889 890 891 892 893 SPARE SPARE 902 903 904 905 SPARE SPARE SPARE SPARE 960 961 X2 X2 51 52 53 54 55 56 61 62 63 64 65 66 71 72 73 74 75 76 X2 X2 X0 X0 1 2 3 4 5 11 12 13 14 21 22 23 24 X1 X1 190 191 192 199 201 202 203 204 211 212 213 214 221 ...

Page 208: ...6 A B C D Lang Sheet Cont D A B C List of Revisions Rev Index Date Revision text Prepared Approved Circuit Diagram 1HSB543206 XBY R1 B C 2009 11 24 2011 09 23 es Hellsten Sara PPHB BOD Hellsten Sara Hellsten Sara CD Gutman Anton Symbols in project updated and terminal arr adjusted Switches changed to Kraus Naimer OPERATING MECHANISM BLG1002A MANÖVERDON BLG1002A DIAGRAMA DE CIRCUITO C Ruthström Jan...

Page 209: ......

Page 210: ......

Page 211: ...1 2 X2 61 66 X0 25 62 2 A 03 04 01 02 BG1 21 22 23 24 CIRCUIT BREAKER INTERRUPTOR BD1 21 3 23 22 4 XC11 1 2 3 4 5 6 7 8 9 CIRCUIT DIAGRAM SHOWS OPERATING MECHANISM WHEN CIRCUIT BREAKER IS OPEN WITHOUT PRESSURE CLOSING SPRING NOT CHARGED AND HANDCRANK ADAPTED EL DIAGRAMA DE CIRCUITO MUESTRA EL MECÁNISMO DE OPERACION CUANDO EL INTERRUPTOR ESTA EN POSICION ABIERTO NO PRESURIZADO LOS RESORTES DE DESCA...

Page 212: ...it Diagram OPERATING MECHANISM BLK MECANISMO DE OPERACAO BLK DIAGRAMA DE CIRCUITO CD PPHB BOD BLK 1 H 2 es 3 1HSB543212 GKB Y2 1 2 BW1 1 1 2 BW1 2 1 2 BW2 1 1 2 BW2 2 1 2 X2 71 76 X2 51 56 52 1 A BG1 11 12 13 14 BD1 31 5 33 32 6 BD1 11 1 13 12 2 Y7 13 14 X0 43 X0 44 XC11 10 11 12 XC11 13 14 15 16 17 XC11 18 BREAKER ON INTERRUPTOR CERRADO TRIP 2 DISPARO 2 TRIP CIRCUIT 2 CIRCUITO DE DISPARO 2 TRIP C...

Page 213: ...n Sören Circuit Diagram OPERATING MECHANISM BLK MECANISMO DE OPERACAO BLK DIAGRAMA DE CIRCUITO CD PPHB BOD BLK 1 H 3 es 4 1HSB543212 GKB 13 14 15 16 17 18 19 20 21 22 23 24 XC12 1 31 32 33 34 41 42 43 44 51 52 53 54 61 62 63 64 81 82 83 84 91 92 93 94 BG1 121 122 10 19 71 72 73 74 101 102 103 104 111 112 113 114 2 3 4 5 6 7 8 9 10 11 12 24 XC11 23 SIGNAL CONTACTS CONTACTOS DE SENALIZACION AUXILIAR...

Page 214: ... 3 4 5 6 A B C D Lang Sheet Cont D A B C 2011 08 18 Hedberg Reine 2011 09 14 Johansson Sören Circuit Diagram OPERATING MECHANISM BLK MECANISMO DE OPERACAO BLK DIAGRAMA DE CIRCUITO CD PPHB BOD BLK 1 H 4 es 5 1HSB543212 GKB E2 1 2 E1 1 2 XC1 1 XC2 1 M M1 1 2 BT1 1 2 X0 45 46 Y7 21 22 22 21 20 XC11 19 MOTOR CIRCUIT CIRCUITO DE MOTOR MOTOR CONTACTOR L CONTACTOR DE MOTOR L MOTOR CONTACTOR N CONTACTOR D...

Page 215: ...ARGADOS Y CON LA MANIVELA APLICADA ITEM POS DESIGNATION DESIGNACION DENSITY SWITCH 2 SUICHE DE DENSIDAD 2 COUNTER CONTADOR LIMIT SWITCH SPRING CHARGED SUICHE DE FIN CARRERA RESORTE CARGADO BN BD1 BW1 1 1 2 THERMOSTAT TERMOSTATO BT1 HEATER CONTINUOUS CONNECTED CALENTADOR CONTINUAMENTE CONECTADO E1 HEATER THERMOSTAT CONTROLLED CALENTADOR CONTROLADO POR TERMOSTATO E2 MOTOR MOTOR M1 SHUNT TRIP COIL 1 ...

Page 216: ...n Sören Circuit Diagram OPERATING MECHANISM BLK MECANISMO DE OPERACAO BLK DIAGRAMA DE CIRCUITO CD PPHB BOD BLK 1 H 6 es R1 1HSB543212 GKB X0 X0 INT 1 INT 2 25 45 46 X2 X2 INT EXT 51 52 56 61 62 66 71 76 XC11 XC11 XC12 XC12 43 44 0 10 20 30 40 50 60 1 XC1 1 XC2 2 1 1HSB597635 1 13 1 1 13 24 12 12 24 23 11 11 23 22 10 10 22 21 9 9 21 20 8 8 20 19 7 7 19 18 6 6 18 17 5 5 17 16 4 4 16 15 3 3 15 14 2 2...

Page 217: ...18 2011 09 14 es Hedberg Reine PPHB BOD Arnberg Mikael Arnberg Mikael Arnberg Mikael Sjöström Björn Sjöström Björn Sjöström Björn Hedberg Reine Rydhamn Lars CD Johansson Sören First edition Update configuration in project Wire data changed X3 terminals added X3 deleted XC11 12 redrawn X0 43 44 added Wire 6550 deleted Update in project Mounting rail was 21754067 5 610 mm H Winther Per Winther Per W...

Page 218: ...76 877 X0 25 XC21 1 A XC21 3 A C 1 C XC21 4 A C X0 26 626 3 P 3 R 1 2 5 6 I O S1 S3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 BG1 21 22 CIRCUIT BREAKER INTERRUPTOR 23 24 XC21 2 A C POLO C POLO B POLO A 3 POLO POLE C POLE B POLE A 3 POLE X1 609 CIRCUIT DIAGRAM SHOWS OPERATING MECHANISM WHEN CIRCUIT BREAKER IS OPEN WITHOUT PRESSURE CLOSING SPRING NOT CHARGED AND HANDCRANK ADAPTED EL DIAGRAMA DE CIRCUIT...

Page 219: ...G 645 606 X1 605 X0 5 6 66 65 62 X2 61 601 600 631 640 635 630 692 688 X1 691 XC21 5 A 5 C XC21 6 A 6 C XC21 7 A C XC21 8 A C XC21 9 A C K7 1 A1 A2 A1 Y1 A2 K7 1 14 12 11 34 32 31 24 22 21 6 H 6 C KT6 1 18 16 15 S1 3 4 7 8 I O BG1 01 02 03 04 BD1 21 3 23 22 4 632 636 641 TRIP CIRCUIT 1 CIRCUITO DE DISPARO 1 TRIP 1 POLE A B C DISPARO 1 POLO A B C TRIP 1 LOCAL POLE A B C DISPARO 1 LOCAL POLO A B C T...

Page 220: ...8 X1 791 735 740 700 701 X2 71 72 75 76 X1 705 706 745 X0 15 16 K10 24 22 21 14 12 11 34 32 31 XC21 10 A 10 C XC21 11 A 11 C XC21 12 A C XC21 13 A C XC21 14 A C 6 S4 K7 2 A1 A2 K7 2 14 12 11 24 22 21 34 32 31 1 P 1 R A1 Y1 A2 KT6 2 18 16 15 8 L 8 R BG1 11 12 13 14 BD1 31 5 33 32 6 732 736 741 TRIP CIRCUIT 2 CIRCUITO DE DISPARO 2 BREAKER ON INTERRUPTOR CERRADO OPEN COMMAND REMOTE POLE A DISPARO 2 R...

Page 221: ...B C 1HSB543212 GKG 2011 09 16 Gutman Anton 2011 09 23 Stark Mikael Circuit Diagram OPERATING MECHANISM BLK MECANISMO DE OPERACION BLK DIAGRAMA DE CIRCUITO CD PPHB BOD BLK 1 A 4 14 es 5 1HSB543212 GKV 9 Q1 A 9 Q1 B 9 Q1 C 1 K13 Q1 B A1 A2 21 22 Q1 A A1 A2 21 22 Q1 C A1 A2 21 22 Y7 13 14 A1 A2 K12 A 14 12 11 A1 A2 K12 B 14 12 11 A1 A2 K12 C 14 12 11 K13 A1 A2 2 C X0 43 X0 44 XC21 15 C XC21 15 A 16 A...

Page 222: ...A B C 1HSB543212 GKG 2011 09 16 Gutman Anton 2011 09 23 Stark Mikael Circuit Diagram OPERATING MECHANISM BLK MECANISMO DE OPERACION BLK DIAGRAMA DE CIRCUITO CD PPHB BOD BLK 1 A 5 14 es 6 1HSB543212 GKV 24 22 21 K12 A 34 32 31 24 22 21 K12 B 34 32 31 24 22 21 K12 C 34 32 31 34 32 31 X1 886a 887a 886b 887b 886c 887c 888a 889a 888b 889b 888c 889c 890 891 892 893 K13 24 22 21 CLOSING SPRING NOT CHARGE...

Page 223: ...NISMO DE OPERACION BLK DIAGRAMA DE CIRCUITO CD PPHB BOD BLK 1 A 6 14 es 7 1HSB543212 GKV 3 BG1 2 F K25 A1 A2 14 12 11 23 24 25 26 27 28 REMOTE LOCAL DISCONN REMOTO LOCAL DESCON 2 G X1 902 903 904 905 X2 51 52 55 56 X1 870 871 191a 192a 190b 191b 192b 199b 191c 192c XC21 18 A C XC21 23 A 24 A XC21 23 C 24 C 3 S4 XC22 17 A C XC22 18 A C XC22 19 A C XC22 20 A C 2 H 2 C 121 122 10 19 71 72 73 74 BD1 1...

Page 224: ...n 2011 09 23 Stark Mikael Circuit Diagram OPERATING MECHANISM BLK MECANISMO DE OPERACION BLK DIAGRAMA DE CIRCUITO CD PPHB BOD BLK 1 A 7 14 es 8 1HSB543212 GKV 201 202 203 204 211 212 213 214 221 222 223 224 BG1 31 32 33 34 41 42 43 44 51 52 53 54 XC22 1 A 1 C X1 101 102 301 302 103 104 303 304 111 112 311 312 113 114 313 314 121 122 321 322 123 124 323 324 2 A 2 C 3 A 3 C 4 A 4 C 5 A 5 C 6 A 6 C 7...

Page 225: ...1HSB543212 GKG 2011 09 16 Gutman Anton 2011 09 23 Stark Mikael Circuit Diagram OPERATING MECHANISM BLK MECANISMO DE OPERACION BLK DIAGRAMA DE CIRCUITO PPHB BOD BLK 1 A 8 14 es 9 1HSB543212 GKV XC22 13 A 15 A 14 A 16 A XC22 13 C 14 C 15 C 16 C 131 331 132 133 134 332 333 334 231 232 233 234 61 62 63 64 81 82 83 84 XC22 22 A C XC22 23 A C XC22 21 A C XC22 24 A C 91 92 93 94 101 102 103 104 111 112 1...

Page 226: ...23 Stark Mikael Circuit Diagram OPERATING MECHANISM BLK MECANISMO DE OPERACION BLK DIAGRAMA DE CIRCUITO CD PPHB BOD BLK 1 A 9 14 es 10 1HSB543212 GKV Q1 B 1 2 3 4 5 6 Q1 A 1 2 3 4 5 6 Q1 C 1 2 3 4 5 6 Y7 21 22 M M1 1 2 13 14 F1 B 21 22 470 878b 879b X0 45 46 XC21 19 A XC21 19 C 20 A 20 C 1 0 I F1 A 1 3 5 2 4 6 13 14 21 22 X1 878a 879a 1 0 I F1 C 1 3 5 2 4 6 878c 879c 13 14 21 22 4 Q1 A 4 Q1 B 4 Q1...

Page 227: ...d 1 2 3 4 5 6 A B C D Lang Sheet Cont D A B C 1HSB543212 GKG 2011 09 16 Gutman Anton 2011 09 23 Stark Mikael Circuit Diagram OPERATING MECHANISM BLK MECANISMO DE OPERACION BLK DIAGRAMA DE CIRCUITO CD PPHB BOD BLK 1 A 10 14 es 11 1HSB543212 GKV XC1 1 XC2 1 E1 1 2 E2 1 2 1 0 I 1 2 BT1 1 2 500 501 515 516 13 14 F2 21 22 X1 884 885 XC21 21 A C XC21 22 A C XC1 2 XC2 2 BX1 21 22 E3 1 2 X4 1 2 PE X3 1 2 ...

Page 228: ...ERLOCKING RELAY GAS SUPERVISION TRIP 1 RELE DE ENCLAVAMIENTO SUPERVISION DE GAS DISPARO 1 INTERLOCKING RELAY GAS SUPERVISION TRIP 2 RELE DE ENCLAVAMIENTO SUPERVISION DE GAS DISPARO 2 K9 K10 AUXILIARY RELAY PHASE DISCORDANCE RELE DE AUXILIAR DISCREPANCIA DE FASES K7 1 2 INTERLOCKING RELAY GAS SUPERVISION CLOSE RELE DE ENCLAVAMIENTO SUPERVISION DE GAS CIERRE K11 AUXILIARY RELAY SPRING UNCHARGED RELE...

Page 229: ...2 203 204 211 212 213 214 221 222 223 224 231 232 233 234 450 455 465 470 500 501 515 516 600 601 602 605 606 607 610 611 625 626 627 630 631 635 640 645 654 655 688 691 692 700 701 705 706 730 735 740 745 788 791 792 870 871 876 877 878a 878b 878c 879a 879b 879c 884 885 886a 886b 886c 887a 887b 887c 888a 888b 888c 889a 889c 889b 890 891 892 893 902 903 904 905 X0 X0 EXT INT 5 6 15 16 25 26 41 42 ...

Page 230: ...4 es R1 1HSB543212 GKV XC21 XC21 XC21 XC21 XC22 XC22 XC22 XC22 12 12 12 12 11 11 11 11 10 10 10 10 9 9 9 9 8 8 8 8 7 7 7 7 6 6 6 6 5 5 5 5 4 4 4 4 3 3 3 3 2 2 2 2 1 1 1 1 13 13 13 13 14 14 14 14 15 15 15 15 16 16 16 16 17 17 17 17 18 18 18 18 19 19 19 19 20 20 20 20 21 21 21 21 22 22 22 22 23 23 23 23 24 24 24 24 12 12 12 12 11 11 11 11 10 10 10 10 9 9 9 9 8 8 8 8 7 7 7 7 6 6 6 6 5 5 5 5 4 4 4 4 3...

Page 231: ... in Based on Prepared Approved Resp dept Rev ind 1 2 3 4 5 6 A B C D Lang Sheet Cont D A B C List of Revisions Rev Index Date Revision text Prepared Approved Circuit Diagram 1HSB543212 GKV R1 A 2011 09 16 2011 09 23 es Gutman Anton PPHB BOD Gutman Anton Stark Mikael First edition A Stark Mikael 2011 09 23 1HSB543212 GKG OPERATING MECHANISM BLK MECANISMO DE OPERACION BLK DIAGRAMA DE CIRCUITO ...

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