ABB HT842457, Operation Manual

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3
Betrieb und
Unterhalt
3
Operation and
maintenance
ABB Turbocharger VTC..4 Seite / Page 1
Betrieb und Unterhalt Kap. / Chap. 3 Operation and maintenance
ABB Turbo Systems Ltd 10102
- D -
Volume: 36 pages
Edition: 02 / 2011

Inhalt
1 Prüfarbeiten..............................................3
1.1 Übersicht Prüfarbeiten .............................3
1.2 Prüfen alle
25 bis 50 Stunden ....................................5
1.3 Prüfen alle
100 Stunden .............................................6
1.4 Kontrolle und Beurteilung
der Lagerteile ...........................................6
1.5 Einträge in das Maschinentagebuch ........6
2 Überwachung ...........................................9
2.1 Drehzahlmessung ....................................9
2.2 Vibrationsüberwachung .......................... 11
2.3 Pumpen des Turboladers .......................12
2.4 Streifen von rotierenden Teilen .............12
3 Pflegearbeiten ........................................14
3.1 Sicherheitshinweise ...............................14
3.2 Übersicht Pflegearbeiten .......................15
3.3 Luftfilter reinigen.....................................19
3.4 Kühlwasserraum und
Sperrluftkanäle reinigen .........................23
3.5 Turbine reinigen .....................................24
3.6 Verdichter reinigen ................................29
4 Unterhaltsarbeiten ..................................32
4.1 Übersicht Unterhaltsarbeiten ................33
4.2 Lagerwechselzeit ...................................36
4.3 Verdichterradwechselzeit .......................36
4.4 Turbinenwechselzeit ..............................36
Contents
1 Inspection ................................................3
1.1 Outline of inspection work ........................3
1.2 Inspection every
25 to 50 hours ..........................................5
1.3 Inspection
every 100 hours .......................................6
1.4 Inspection and assessement
of the bearing parts ..................................6
1.5 Entries in the machine logbook ................6
2 Monitoring ................................................9
2.1 Speed measurement ................................9
2.2 Vibration monitoring ............................... 11
2.3 Surging of turbocharger .........................12
2.4 Contact with rotating parts .....................12
3 Cleaning work ........................................14
3.1 Safety instructions ..................................14
3.2 Outline of cleaning work .........................15
3.3 Cleaning the air filter ..............................19
3.4 Cleaning the cooling water space
and the sealing air ducts ........................23
3.5 Cleaning the turbine ...............................24
3.6 Cleaning the compressor .......................29
4 Maintenance work ..................................32
4.1 Outline of maintenance work .................33
4.2 Intervals for replacing
the bearings ........................................36
4.3 Intervals for replacing
the compressor wheel .........................36
4.4 Intervals for replacing
the bladed shaft .................................36