Solares
TM
Smart Spa Parts Manual
CD0039
36
Rev:1121
Part # 2
–
Secondary Lock Release Handle
1.
Use 1/8” drill to drill out rivets securing Bowden cables.
2.
Push in on sides of part to pop it out of part # 1.
3.
Insert new part by pushing in on sides and popping it into part # 1.
4.
Use part # 11 to rivet Bowden cables onto either side of the release handle.
Part # 5
–
Bowden Cable 19 ¼”
1.
Drill out rivets securing Bowden cable to secondary release handle.
2.
Loosen screw securing bottom of Bowden cable to secondary release lever.
3.
Remove cable from top and bottom cable brackets.
4.
Insert new cable into top and bottom cable brackets.
5.
Rivet tongue fitting of Bowden cable onto release handle using Part # 11.
6.
Use zip ties or other method to secure secondary release handle to fully raised position.
7.
Manually raise the secondary release lever as high as it will go and insert the wire from the
Bowden cable underneath the head of the screw. Note: Cable should be installed towards the
outside of the chair (side closest to you) to prevent the screw from being loosened by the
operation of the mechanism. Applying fresh black Loctite on the screw can also help to ensure it
stays good and secure with time.
8.
With the cable in place, tighten down the screw good and tight to lock it into position.
9.
Release the zip tie keeping the handle in the raised position and verify that the secondary
release lever raises and lowers with the hand handle.
