13-MUFFLER COMPONENT
74
CHK
ADJ
NO.
PART NO.
PART NAME
QTY
CAUTION
1
1251100-102000 Non-standard bolt M6×16
(
304 stainless steel
)
4
2
1274100-057095 Flanging bushing φ6.2×φ8.5×3.5
+
φ14×1.5
4
3
1244100-052000 Buffer rubber of flanging bushing
(
φ8.5×φ14×1
)
4
4
1070100-202000 KD150-U engine exhaust seal pad
1
5
1251300-058093 Hexagonal nut (color zinc)
2
6
1250105-021091 GB5789 M8×90
(
White zinc
)
1
7
1250303-011093 GB6177.1 M8(environmental color)
1
PROCEDURE:
●
Remove the muffler componet
Use a 4# inner hexagon to remove the 4 bolts
⑴
surrounding the component, remove the flange bushing
⑵
and the cushion rubber
⑶
, take out the surrounding component.
Using 12# sleeve fix the head of the bolt
⑹
,using 13# ring spanner remove the nut
⑺
,then take off the bolt
⑹
.
Hold the buffer component then use 6# inner hexagon socket or 12# sleeve remover the nut
⑸
.
Hold the bottom of the fender return pressure package with one hand, and grab the flange at the exhauster to
remove it. Wrap the flange with a rubber band or rope to prevent the flange from moving back and forth on the
front elbow and causing scratches.
Take off the exhaust seal pad
⑷
from the exhaust.
CAUTION:
●
The parts should be protected during disassembly to prevent damage to the paint.
●
The muffler should be completely cooled before it is disassembled.
●
Prevent foreign matter from entering the interior of the muffler.
●
The muffler nozzle needs to be protected. If there is any deformation, it may cause air leakage.
●
It is recommended that new seals be replaced each time the muffler front assembly is removed to prevent
airleakage.
Fig.1 MUFFLER
COMPONENT
Muffler component 1