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9 Troubleshooting

YASKAWA ELECTRIC

TOBP C730600 83C YASKAWA AC Drive Option SI-C3 Installation Manual

Cause

Possible Solution

The option card connection
to port CN5-A is faulty.

1. Turn off the power.
2. Check if the option is properly plugged into the option port.
3. Replace the option if the fault continues to occur.

Keypad Display

Fault Name

oFb00

Option Fault (CN5-B)
Non-compatible option is connected.

Cause

Possible Solution

The option card installed
into port CN5-A is
incompatible with the drive.

Connect the option to the correct option port.
Note: Use connector CN5-B when connecting DO-A3, AO-A3, or two PG options.
Use connector CN5-C when connecting only one PG option.

Keypad Display

Fault Name

oFb02

Option Fault (CN5-B)
Two identical options are connected at the same time.

Cause

Possible Solution

An option of the same type
is already installed in option
port CN5-A, CN5-B, or
CN5-C.

Connect the option to the correct option port.

Keypad Display

Fault Name

oFC00

Option Fault (CN5-C)
Non-compatible option is connected.

Cause

Possible Solution

The option card installed
into port CN5-C is
incompatible with the drive.

Connect the option to the correct option port.
Note: AI-A3, DI-A3, and communication options are not supported by option port
CN5-C.

Keypad Display

Fault Name

oFC02

Option Fault
Option Flash write mode.

Cause

Possible Solution

An option of the same type
is already installed in option
port CN5-A, CN5-B, or
CN5-C.

Connect the option to the correct option port.

TOBP_C730600_83C_3_0_E.fm 50 ページ２０１８年１０月２４日　水曜日　午後５時５９分

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Страница 1: ...AC Drive Option Type SI C3 Installation Manual To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manua...

Страница 2: ...the prior written permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high q...

Страница 3: ...ion Manual 3 Table of Contents 1 PREFACE AND SAFETY 4 2 OVERVIEW 8 3 RECEIVING 9 4 OPTION COMPONENTS 10 5 INSTALLATION PROCEDURE 13 6 RELATED DRIVE PARAMETERS 32 7 BASIC FUNCTIONS 35 8 CC LINK DATA TA...

Страница 4: ...PLIED IS OFFERED YASKAWA assumes no liability for any personal injury property damage losses or claims arising from misapplication of its products u Applicable Documentation The following manuals are...

Страница 5: ...essages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems Note Indicates supplemental information that is not related to safety messag...

Страница 6: ...g to the instructions described in this manual The diagrams in this manual are provided as examples only and may not pertain to all products covered by this manual The products and specifications desc...

Страница 7: ...ation of the product made by the user Do not modify this product NOTICE Do not modify the drive or option circuitry Failure to comply could result in damage to the drive or option and will void warran...

Страница 8: ...with the products in Table 1 Table 1 Compatible Products Note Refer to the option package labeling in the field designated PRG four digit number or the option labeling in the field designated C N S fo...

Страница 9: ...ame Refer to Figure 2 on page 10 for details Contact the distributor where the option was purchased or contact Yaskawa or a Yaskawa representative about any problems with the option u Contents and Pac...

Страница 10: ...and Fault LED Display on Option Side on page 52 for details on the LEDs 2 Connect the provided ground wire during installation Installation on GA700 and GA800 drives does not require the ground wire...

Страница 11: ...L RUN Green ON Normal operation Receiving data normally OFF Timed out Timed out waiting to receive Logging onto the network During reset L ERR Red ON CRC error CRC error Station address setting error...

Страница 12: ...ation address Range 1 to 64 unique to the network If set to 0 the L ERR light will turn on and a Station Address Error AEr will occur RD Red ON Detecting data received Detecting data that was received...

Страница 13: ...FF measure for unsafe voltages to confirm the drive is safe WARNING Electrical Shock Hazard Do not operate equipment with covers removed Failure to comply could cause death or serious injury The diagr...

Страница 14: ...cause ESD damage to circuitry Never connect or disconnect the motor from the drive while the drive is outputting voltage Improper equipment sequencing could damage the drive Do not connect or operate...

Страница 15: ...ring options differ depending on the drive model Refer to Table 5 to check the procedures for installing and wiring options on a drive Table 5 Procedures for Installing and Wiring Options on a Drive P...

Страница 16: ...loded view of the drive with the option and related components for reference in the installation procedure Figure 5 Figure 5 Drive Components with Option A Insertion point for CN5 connector I Ground w...

Страница 17: ...t all power to the equipment and wait for at least the time specified on the warning label The internal capacitor remains charged even after the drive is de energized The charge indicator LED will ext...

Страница 18: ...the appropriate position on the drive front cover C Figure 7 Figure 7 Affix the LED Label 3 Insert the option card B into the CN5 A L connector on the drive and fasten it into place using one of the i...

Страница 19: ...d of the ground wire I to the remaining ground terminal and installation hole on the option B using the last remaining provided screw H Tighten both screws to 0 5 to 0 6 N m 4 4 to 5 3 in lb Figure 9...

Страница 20: ...gh openings on the front cover of some models Remove the perforated tabs on the left side of the front cover as shown in Figure 11 A to create the necessary openings on these models Refer to the Perip...

Страница 21: ...ing and other electrical and power lines Ensure the cable end is firmly connected see Table 6 Refer to Communication Cable Topology on page 30 for details 7 Reattach the drive front covers C F and the...

Страница 22: ...e functions correctly Refer to Figure 13 for an exploded view of the drive with the option and related components for reference in the installation procedure Figure 13 Figure 13 Drive Components with...

Страница 23: ...ctrical Shock Hazard Do not inspect connect or disconnect any wiring while the drive is energized Failure to comply will cause death or serious injury Before servicing disconnect all power to the equi...

Страница 24: ...val NOTICE Damage to Equipment Observe proper electrostatic discharge ESD procedures when handling the option drive and circuit boards Failure to comply could cause ESD damage to circuitry Figure 15 F...

Страница 25: ...ht side of the drive using the temporary placement holes Refer to the manual packaged with the drive for details on removing the LED Status Ring board NOTICE Do not remove the LED Status Ring board ca...

Страница 26: ...and a ground wire for installation on other product series Do not use the ground wire or the extra screw Figure 17 Figure 17 Insert the Option Card 5 Select the proper CC Link dedicated communication...

Страница 27: ...n the front cover or the LED Status Ring board and the drive Failure to comply could cause erroneous operation 7 Reattach the drive front cover D and the keypad F Figure 18 Figure 18 Replace the Front...

Страница 28: ...19 Figure 19 CC Link Cable Diagram Item Specifications Cable Type triple core shielded twisted pair cable External Diameter 8 0 mm maximum Drain Wire 20 lines 0 18 mm or 24 lines 0 18 mm Electrical Ch...

Страница 29: ...page 31 2 Make sure that the FG terminal on the master drive is grounded properly 3 Connect the provided ground wire for installations on 1000 series drives The ground wire is not necessary for insta...

Страница 30: ...utions to ensure that each cable is properly connected and that wire insulation is not accidentally pinched into the option modular connector CN1 1 The option must be configured with a termination res...

Страница 31: ...on connected in a CC Link network the termination resistor needs to be installed on that CC Link Option Cut the ring lugs from the termination resistor leads and then loosen the DA and DB terminals an...

Страница 32: ...s the input method for the Run command 0 Keypad 1 Digital Input 2 Memobus Modbus Communications 3 Option PCB Default 1 Range 0 to 3 b1 18 2 Voltage Reference Source Selects the voltage reference input...

Страница 33: ...bled 9 Default 0 Range 0 1 F6 07 MultiStep Ref Priority Select 0 MultiStep References Disabled 1 MultiStep References Enabled Default 0 Range 0 1 F6 08 Comm Parameter Reset Initialize Selects whether...

Страница 34: ...will differ as follows Name Torque Reference Torque Limit Selection from Communications Option Description Enables or disables the torque reference or torque limit 0 Enabled 1 Disabled 8 Control meth...

Страница 35: ...rive the CC Link Option is connected to for a list of monitor codes and drives u Reading and Setting Parameters The PLC can write drive parameters read drive data and operation status and change setti...

Страница 36: ...setting 4 0C04H Register number setting 5 0C05H Register number setting 6 0C06H Register number setting 7 0C07H Register number setting 8 0C08H Register number setting 9 0C09H Register number setting...

Страница 37: ...of register number 1200 H Example 2 When reading the parameter of the MEMOBUS register number 1500H with the register number setting 9 Write the register number 1500H that you want to set to register...

Страница 38: ...ault Reset RY4 Terminal S5 Function Multi function input H1 05 H1 05 3 Multi Step Speed 1 RY5 Terminal S6 Function Multi function input H1 06 H1 06 4 Multi Step Speed 2 RY6 Terminal S7 Function Multi...

Страница 39: ...Frequency Reference 2 Sets the frequency in the remote register RWW1 to parameter d1 01 Frequency Reference 1 and as the drive s main frequency reference at the same time Note If the frequency refere...

Страница 40: ...g Run RX3 Speed Agree ON Output frequency is between frequency reference and the detection width set to L4 02 RX4 During Stall Prevention RX5 During Undervoltage RX6 YASKAWA AC Drive 1000 Series Termi...

Страница 41: ...longer present RX10 to 19 Reserved RX1A Error ON Fault occurred on the drive side RX1B Remote Station Ready ON Drive is ready to operate RX1C to 1F Reserved 1 Terminals will differ depending on the mo...

Страница 42: ...e the command code Triggered by the rising edge of the signal RY10 Terminals M1 M2 Function Multi Function Relay Output 1 terminal M1 M2 RY11 Terminals P1 PC Function 1 Multi Function Photocoupler Rel...

Страница 43: ...ring MC ON RX7 Terminals P2 PC Function 1 Multi function output H2 03 H2 03 6 Energy Saving Unit Ready RX8 Momentary Power Loss Ride Thru Recovery from Momentary Power Loss RX9 ComCtrlstatus NetCtrlst...

Страница 44: ...to be displayed by the monitor RYC Monitor Execute Request RWW1 Frequency Setting Specifies the source of the frequency reference RYD Frequency Reference 1 RYE Frequency Reference 2 RWW2 Command Code...

Страница 45: ...Complete RWR3 Read Data Data is set according to the command code Remote Register Name Description Request Flag RWW0 Monitor Code Sets the code number of the items to be displayed by the monitor Once...

Страница 46: ...2h Command code error 03h Data setting range error RXF Command Code Execute Complete RWR3 Read Data Data is set according to the command code Drive Type Name Terminal Drive Model YASKAWA AC Drive 1000...

Страница 47: ...s Multi Function Digital Output 2 M3 M4 All drives Multi Function Digital Output 3 M5 M6 All drives 1 Terminals will change to M3 M4 depending on the model type of CIMR B Refer to the drive instructio...

Страница 48: ...momentary power loss interrupt communications Table 18 Fault Display and Possible Solutions Keypad Display Fault Name bUS Option Communication Error After establishing initial communication the connec...

Страница 49: ...perly connected Cause Possible Solution The option card installed into port CN5 A is incompatible with the drive Connect the option to the correct option port Note PG option cards are supported by opt...

Страница 50: ...N5 C when connecting only one PG option Keypad Display Fault Name oFb02 Option Fault CN5 B Two identical options are connected at the same time Cause Possible Solution An option of the same type is al...

Страница 51: ...ster side Check communications at start up and correct programming errors Communication circuitry is damaged Perform a self diagnostics check If the problem continues replace either the control board...

Страница 52: ...controller PLC CPU stopped Did a momentary power loss interrupt communications n Faults that Occur with a Single Drive The example below demonstrates how to read the LED display on the front cover of...

Страница 53: ...d Problem with the hardware Try cycling the power Replace the CC Link Option if the problem continues Problem with the hardware Try cycling the power Replace the CC Link Option if the problem continue...

Страница 54: ...Figure 28 Connecting Multiple Drives on the Same Network Problem with the hardware Try cycling the power Replace the CC Link Option if the problem continues Data cannot be received CC Link communicati...

Страница 55: ...UN SD RD L ERR L RUN SD RD L ERR L RUN SD RD L ERR Because L RUN after Station 2 is off either the comm line between Station 1 and Station 2 is disconnected or the connector has come loose Make sure c...

Страница 56: ...R The CC Link Option connected to Station 2 is experiencing electrical noise interference L RUN is sometimes off Make sure that the CC Link Options drives and master device are all grounded properly L...

Страница 57: ...mark When using drives displaying the CE mark in combination with other devices it is ultimately the responsibility of the user to ensure compliance with CE standards Verify that conditions meet Europ...

Страница 58: ...O AI AO SI Figure 31 Figure 31 Option Installation for CE Compliance PG DI DO AI AO SI A Braided shield cable C Cable clamp conductive B Metal panel C B A L1 L2 L3 L1 L2 L3 R CN5 B CN5 C CN5 A CN5 B C...

Страница 59: ...on Complies with CC Link Ver 1 10 Station Type Remote device station No of Occupied Stations 1 Communication Speed 156 kbps to 10 Mbps Ambient Temperature 10 C to 50 C 14 F to 122 F Humidity up to 95...

Страница 60: ...November 2018 4 All Addition Applicable product series Revision Reviewed and corrected entire documentation Back cover Revision Address June 2018 3 Address in Japanese version July 2017 2 Back cover...

Страница 61: ...0099 Fax 66 2 017 0799 http www yaskawa co th YASKAWA ELECTRIC CHINA CO LTD 22F Link Square 1 No 222 Hubin Road Shanghai 200021 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 http www yaskawa com cn...

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