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widos 8000 WM SPA, Перевод инструкций по эксплуатации

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 Contents

 

09.06.15 

Working Instructions WIDOS 8000 WM SPA 

page 4 of 108

 

1.

 

DESCRIPTION OF PRODUCT ................................................................................................................ 7

 

1.1.

 

Application and intended use

................................................................................................................7

 

1.2.

 

Safety measures

...................................................................................................................................7

 

1.3.

 

Conformity

............................................................................................................................................7

 

1.4.

 

Designation of product

.........................................................................................................................7

 

1.4.1.

 

Technical data ................................................................................................................................................................ 8

 

1.4.1.1.

 

WIDOS 8000 General data ................................................................................................................................. 8

 

1.4.1.2.

 

Basic frame / table.............................................................................................................................................. 8

 

1.4.1.3.

 

Heating element .................................................................................................................................................. 8

 

1.4.1.4.

 

Planer.................................................................................................................................................................... 9

 

1.4.1.5.

 

Hydraulic aggregate........................................................................................................................................... 9

 

1.5.

 

Wear parts

...........................................................................................................................................9

 

1.6.

 

Equipment (optional)

...........................................................................................................................10

 

1.7.

 

Tools and accessories

........................................................................................................................11

 

2.

 

SAFETY RULES .................................................................................................................................... 12

 

2.1.

 

Explanation of the symbols and indications

.........................................................................................12

 

2.2.

 

Obligations of the owner

.....................................................................................................................13

 

2.3.

 

Obligations of the user

........................................................................................................................13

 

2.4.

 

Measure of organization

.....................................................................................................................13

 

2.5.

 

Information about safety precautions

..................................................................................................13

 

2.6.

 

Instructions for the staff

.....................................................................................................................13

 

2.7.

 

Dangers while handling the machine

..................................................................................................14

 

2.8.

 

Specific dangers

................................................................................................................................14

 

2.8.1.

 

Danger of stumbling over electric wires and hydraulic hoses............................................................................. 14

 

2.8.2.

 

Danger of drawing-in of clothes by the planer ....................................................................................................... 14

 

2.8.3.

 

Risk of injury by noise.................................................................................................................................................. 15

 

2.8.4.

 

Danger of combustion by heating element and welding area.............................................................................. 15

 

2.8.5.

 

Danger of crushing ...................................................................................................................................................... 15

 

2.9.

 

Structural modifications on the machine

.............................................................................................15

 

2.10.

 

Warranty and liability

.........................................................................................................................16

 

3.

 

FUNCTIONAL DESCRIPTION .............................................................................................................. 17

 

4.

 

OPERATING AND INDICATING ELEMENTS ...................................................................................... 18

 

4.1.

 

Machine overview

..............................................................................................................................18

 

4.2.

 

Operator console

................................................................................................................................19

 

4.2.1.

 

Operator panel.............................................................................................................................................................. 19

 

4.2.2.

 

Switch cupboard .......................................................................................................................................................... 21

 

4.3.

 

Service unit and pneumatic valves

......................................................................................................22

 

4.3.1.

 

Service unit ................................................................................................................................................................... 22

 

4.3.1.1.

 

Service unit ........................................................................................................................................................ 22

 

4.4.

 

Hydraulic aggregate

...........................................................................................................................23

 

4.5.

 

Horizontal adjustment (mismatch compensation)

................................................................................24

 

4.6.

 

Additional cylinder (optional)

..............................................................................................................24

 

4.7.

 

Clamping tools with 15° / 22,5° (optional)

............................................................................................25

 

Содержание 8000 WM SPA

Страница 1: ...Website www widos de Email info widos de Headquarters D 71254 Ditzingen Heimerdingen Country Court Stuttgart HRB 200973 Managing directors J rgen Dommer Dr Kai Dombrowski Working Instructions Transla...

Страница 2: ...8000 WM SPA Serial no Year of construction see type label Customer s entries Inventory no Location Order of spare parts and sales service Manufacturer s address WIDOS W Dommer S hne GmbH Einsteinstr 5...

Страница 3: ...ry or in our subsidiary companies We will help you with pleasure According to our interest to continuously improve our products and working instructions we kindly ask you to inform us about problems a...

Страница 4: ...2 6 Instructions for the staff 13 2 7 Dangers while handling the machine 14 2 8 Specific dangers 14 2 8 1 Danger of stumbling over electric wires and hydraulic hoses 14 2 8 2 Danger of drawing in of c...

Страница 5: ...G AND OPERATING 40 5 1 Safety indications 40 5 2 Starting 40 5 3 How to adjust the heating element temperature 41 5 4 SD card and drive optional 42 5 5 USB adapter optional 42 5 6 How to switch on the...

Страница 6: ...he welding of angle and T piece 64 6 6 How to prepare the pipes for T pieces 64 7 WELDING LOG AND TABLES 66 7 1 Formulas for the welding of pipes with different diameters 66 8 EQUIPMENT CARE MAINTENAN...

Страница 7: ...in compliance with the working instructions and the relevant safety regulations especially the regulations for the prevention of accidents All use going beyond is not prescribed The manufacturer is no...

Страница 8: ...liness no dust at the welding point Prevent from moisture influence If secured by an appropriate measurement that allowed conditions for welding are indicated it is possible to work in any outside tem...

Страница 9: ...the pump 240 bar Flow velocity for moving 16 l min Flow velocity for pressure 3 9 l min Hydraulic oil tank appr 170 l 1 5 Wear parts Pieces Name Order no 16 Blade 170 mm MES170 96 Flat head screw M 3x...

Страница 10: ...ead screw M 12 x 65 DIN 912 1 set T 90 Spannwerkzeug mit OD 900 mm 1 set 12 T 90 Reduction insert OD 710 mm in T 90 clamping tool OD 900 mm Pan head screw M 12 x 110 DIN 912 1 set 12 T 90 Reduction in...

Страница 11: ...ols and accessories are part of the original delivery Pieces Name 1 Key for switch cupboard Attention Hand over the key to authorized personnel only 1 Spanner wrench size 24 1 Combination spanner size...

Страница 12: ...y have heavy consequences for the health This symbol means a possible general dangerous situation The disrespect of these indications may cause slight injuries or damages on goods This symbol means a...

Страница 13: ...f organization All equipment required for personal safety is to be provided by the owner All available safety equipment is to be inspected regularly 2 5 Information about safety precautions The workin...

Страница 14: ...be depressurized before starting to repair There is a danger of hurting your eyes because of a sudden flow compressed air resp squirting hydraulic oil The hydraulic oil can be hot Damaged hydraulic pn...

Страница 15: ...es upon mounting the reducer inserts Do not touch in between clamped pipes resp the clamping tools while driving the machine together and do not carry foreign objects into this area Do not hinder the...

Страница 16: ...spended if they are caused by one or several of the following reasons not using the machine according to the prescriptions improper transport building up starting and operating the machine and mainten...

Страница 17: ...to its basic position Then the heating element is driven inside and the pipes are pressed onto the heating element under the defined pressure this process is called adjustment time After reaching the...

Страница 18: ...g elements 4 1 Machine overview Machine with 15 clamping tools Machine with T 90 clamping tools Additional cylinder Planer Left table Set screw 15 clamping tools Right table with horizontal adjustment...

Страница 19: ...tor console 4 2 1 Operator panel No Denomination Function 1 Display optional to display the necessary parameters for welding and programming Two values can be displayed at the same time 1 2 3 4 5 7 8...

Страница 20: ...To clamp left clamping tool option To release left clamping tool option 8 Joystick cylinder 2 clamping tool optional To open clamping tool To close clamping tool To clamp clamping tool option To relea...

Страница 21: ...end to carry out welding with two different cooling pressures you may use the aligning pressure as first cooling pressure for this purpose you must put the joystick 12 on after the change over You mus...

Страница 22: ...ards away from the housing Turn the pressure setting button until the desired pressure is shown on the pressure gauge The input pressure must be at least 1 bar higher than the output pressure Press th...

Страница 23: ...ping tool QM52 To close left clamping tool QM57 To release left clamping tool QM58 To clamp left clamping tool QM61 To open right clamping tool QM62 To close right clamping tool QM67 To release clampi...

Страница 24: ...additional cylinder is always mounted on the left machine side onto the clamping tool Only apply the additional cylinder onto the clamping tools after clamping of the pipes You must remove the cylind...

Страница 25: ...ounternut at the adjusting screw turn the adjusting screw clockwise by an Allen key thus the speed reduces but increases anti clockwise Afterwards safeguard this position by tightening the counternut...

Страница 26: ...splayed with the scale Tighten the clamping tools with the turning points and additionally with the clamping jaws Illustration machine tables view from above Illustration scale on right table Front sc...

Страница 27: ...th clamping tools 15 and 45 with clamping tools 22 5 The pneumatic hoses must also be exchanged chapter 4 7 View Machine from above with 15 22 5 clamping tools exchanged Left clamping tool Right clamp...

Страница 28: ...reducer inserts into the clamping tools flush to the inside even for the exchanged clamping tools Reduction insert Insertion into with pan head screw OD 1000 mm OD 1200 mm M 12 x 100 OD 900 mm OD 1000...

Страница 29: ...lamped in both clamping tools on the left The third prepared pipe is clamped in the right clamping tool View from above fixing of T piece clamping tools Mount the small clamping tools on the right mac...

Страница 30: ...page 30 of 108 4 10 Clamping tools for T 45 welding optional First welding T 45 for pipes with OD 500 mm up to OD 900 mm Front view Cut from above fixing holes marked in black Do not use any turning...

Страница 31: ...Instructions WIDOS 8000 WM SPA page 31 of 108 First welding T 45 for pipes with OD 500 mm Front view Cut from above fixing holes marked in black Do not use any turning point mount the clamping tools...

Страница 32: ...ing point marked black Left table Mount the clamping tools according tot he marked fixing holes onto the left machine table Right table Put the left 15 clamping tool onto the marked turning point 3 ad...

Страница 33: ...page 33 of 108 4 11 Clamping tools for T 60 welding optional First welding T 60 for pipes with OD 500 mm up to OD 900 mm Front view Cut from above fixing holes marked in black Do not use any turning...

Страница 34: ...ns WIDOS 8000 WM SPA page 34 of 108 First welding T 60 for pipes with OD 500 mm and smaller diameters Front view Cut from above fixing holes marked in black Do not use any turning point mount the clam...

Страница 35: ...ble Mount the clamping tools according to the marked fixing holes onto the left machine table Right table Put the left 15 clamping tool onto the marked turning point 4 adjust the clamping tool onto th...

Страница 36: ...ed lift the upper reduction inserts onto the lower inserts and put the upper clamping tool onto it afterwards fixing the pieces together 4 13 How to clamp pipes in the T tools The workpieces must be c...

Страница 37: ...ing into the lower clamping tools Lift the upper clamping tools onto the inserted pipes swing the spindles with clamping nuts and pressure discs upwards and clamp the pipes with the clamping nuts 4 13...

Страница 38: ...se the planer only on one side e g with a fitting You may use the beam on both sides Put the beam with the axis onto the profile at the planer top between both screws n Insert the centering bolt into...

Страница 39: ...jaws continuously to the inside or outside Clamp the workpiece on the inside or outside with the clamping jaws according to your need In case you want to clamp a workpiece on the stub end holder rough...

Страница 40: ...inst humidity Take care that no person has to step over the lines Only skilled labors are allowed to work at electrical appliances The electrical equipment of the machine has to be checked regularly L...

Страница 41: ...temperature Display showing actual value Shortly press button P 1 on the display is shown up SP change desired value with buttons 3 2 Shortly press button P 1 actual temperature reappears or after 30s...

Страница 42: ...e reading unit The card can be read out with a WICON program optional The card may not be bent opened overheated and become wet Please only use SD cards purchased from WIDOS We will not be liable for...

Страница 43: ...Number of free memory capacity SD card after 3 s Display 2nd line WIDOS WM8 2 SPA 09 43 03 05 2014 Display of the currently set machine type current time and date alternating with 21 C HE C current ou...

Страница 44: ...button for Yes Confirm Yes or No by pressing button Enter In case traceability has been confirmed with yes the display indicates Display 2nd line Pipe length No Select pipe length for traceability Pre...

Страница 45: ...menu appears or wait until the basic menu automatically appears after a short time Display 2nd line WIDOS WM8 2 SPA 09 43 03 05 2014 Basic menu 5 8 How to set language time and date Abort and back to...

Страница 46: ...How to set the pipe data Abort and back to basic menu by pressing C One menu step back by pressing Enter keep pressed and by pressing Display 2nd line WIDOS WM8 2 SPA 09 43 03 05 2014 Basic menu By s...

Страница 47: ...thus jumping to the next parameter Display 2nd line mat diam wall PE80 000 00 0 Adjust wall thickness By and the wall thickness is changed In case you cannot select the requested wall thickness the no...

Страница 48: ...ssing Display 2nd line WIDOS 8 1 SPA 09 43 03 05 2014 Display of current machine time and date By pressing Enter and at the same time you may change the pipe data via keyboard Display 2nd line Copy Pr...

Страница 49: ...nd line diam wall 000 00 0 Indication of current wall thickness Adjust wall thickness by Confirm by Enter and go to next parameter Display 2nd line temp 214 C Indication of current temperature Adjust...

Страница 50: ...ameter Display 2nd line t change over 00 Indication of current change over time Adjust change over time by Confirm by Enter and go to next parameter Display 2nd line t ramp 00 Indication of current ra...

Страница 51: ...9 06 15 Working Instructions WIDOS 8000 WM SPA page 51 of 108 Display 2nd line parameter _ Press Enter and wait until the basic menu appears automatically after a few seconds Display 2nd line WIDOS 8...

Страница 52: ...tivate machine at the main switch heating element and planer are to be out of the welding area in basic position if necessary move into basic position with joysticks 5 6 to The installation of the red...

Страница 53: ...Open tables with clamped pipes joystick 13 on 6 2 Welding process with SPA 600 6 2 1 Drag pressure measurement When the pressure is 2 bar the SPA will switch from basic menu to drag pressure measureme...

Страница 54: ...nter Display 2nd line dimension PE80 90 2 2 Display of Material pipe diameter and wall thickness Confirm the dimensions by pressing Enter or interrupt the welding process by pressing C and enter new d...

Страница 55: ...cut injuries up to fractures Do wear formfitting clothes if necessary wear a snood type cap Do not touch planer at the front surface The travelling area of the planer must be clear Noise exceeding 80...

Страница 56: ...ating element being clean and heated up to nominal temperature into machine with joystick 5 on Close pipes joystick 13 on Display 2nd line bead up Ps 15 Pi 3 Display of desired and actual pressure alt...

Страница 57: ...shes and a beeping sound can be heard 6 2 7 Change over Press button Enter Open tables up to limitation joystick 13 on the heating element detaches from both pipe ends Move heating element out of the...

Страница 58: ...ust pressure to nominal pressure 6 2 10 Completion of welding Display 2nd line SD card 0000 0000 number of stored weldings on the SD card Welding parameters are stored to the SD card if available Disp...

Страница 59: ...temperature 0 C 6 2 12 How to copy internal data on SD card and deleting internal data RAM Abort and back to basic menu by pressing button C One step back by pressing buttons Enter keeping pressed and...

Страница 60: ...ne copy _ Press several times button Enter or after a short while appears automatically Display 2nd line WIDOS WM8 2 SPA 09 43 03 05 2014 Basic menu 6 2 13 How to read out the welding data The battery...

Страница 61: ...neously move joystick 13 on and planing pipes with a planing pressure between 10 and 20 bar above the drag pressure adjust it with pressure controller 15 Planing has to continue until a revolving chip...

Страница 62: ...t release pressure by pressing button17 Now the heating time begins Press stop watch and compare actual time with the target time taken out of the table Switch on table limitation by switch 16 the swi...

Страница 63: ...from machine Take out the welded pipe and put possibly the upper parts back on the lower parts Completely open machine tables joystick 13 on Welding is completed 6 4 How to weld segmented bends Calcu...

Страница 64: ...ill give the following factors Welding 15 chamfered pipe with 7 5 1 01 Welding 22 5 chamfered pipe with 11 25 1 02 Welding 30 chamfered pipe with 15 1 04 Welding 45 chamfered pipe with 22 5 1 08 Weldi...

Страница 65: ...Welding process Chapter 6 09 06 15 Working Instructions WIDOS 8000 WM SPA page 65 of 108...

Страница 66: ...ld a T piece you must add the values with the factors chapter 6 5 and 6 6 7 1 Formulas for the welding of pipes with different diameters The aligning pressure welding pressure can be calculated for al...

Страница 67: ...Welding log and tables Chapter 7 09 06 15 Working Instructions WIDOS 8000 WM SPA page 67 of 108...

Страница 68: ...12 3 41 13 2 0 123 8 8 13 16 500 15 3 33 16 2 0 153 9 9 16 20 500 19 1 26 19 2 5 191 10 11 19 24 500 23 9 21 24 2 5 239 11 13 24 30 500 28 4 17 6 28 3 0 284 13 15 28 35 500 29 7 17 29 3 0 297 13 16 29...

Страница 69: ...min s s in welding area Table for PE bead up heat up Additional to the given bead up force and to the welding force the moving force of the support must be added welding area P N mm 710 17 4 41 25 2 0...

Страница 70: ...lding area Table for PE bead up heat up Additional to the given bead up force and to the welding force the moving force of the support must be added welding area P N mm 1000 24 5 41 49 2 5 245 12 13 4...

Страница 71: ...19 16 33 560 31 7 17 6 23 2 0 444 13 27 23 48 630 15 4 41 13 1 0 286 8 14 13 25 630 19 3 33 16 1 5 333 9 17 16 30 630 24 1 26 20 1 5 381 10 21 20 37 630 35 7 17 6 29 2 0 475 14 31 29 53 710 17 4 41 1...

Страница 72: ...all the higher the temperature welding area in welding area P N mm bead up heat up 900 22 0 41 27 1 5 360 10 19 27 34 900 27 6 33 33 2 0 412 11 23 33 42 900 34 4 26 41 2 0 465 13 30 41 51 900 51 0 17...

Страница 73: ...mm time pressure min s s 500 12 3 41 9 2 0 123 8 8 9 16 500 15 3 33 11 2 0 153 9 9 11 20 500 19 1 26 13 2 5 191 10 11 13 24 500 23 9 21 16 2 5 239 11 13 16 30 500 28 4 17 6 19 3 0 284 13 15 19 35 500...

Страница 74: ...time mm mm mm time pressure min s s Table for PE Additional to the given bead up force and to the welding force the moving force of the support must be added P N mm bead up heat up welding area in we...

Страница 75: ...m mm time pressure min s s Table for PE Additional to the given bead up force and to the welding force the moving force of the support must be added P N mm bead up heat up welding area in welding area...

Страница 76: ...560 21 4 26 11 1 5 354 10 19 11 33 560 31 7 17 6 16 2 0 444 13 27 16 48 630 15 4 41 9 1 0 286 8 14 9 25 630 19 3 33 11 1 5 333 9 17 11 30 630 24 1 26 14 1 5 381 10 21 14 37 630 35 7 17 6 20 2 0 475 14...

Страница 77: ...lding force the moving force of the support must be added in welding area P N mm bead up heat up welding area 900 22 0 41 18 1 5 360 10 19 18 34 900 27 6 33 22 2 0 412 11 23 22 42 900 34 4 26 27 2 0 4...

Страница 78: ...ll maintenance and repair work have to be basically performed with the machine in off position During this the machine has to be secured against unauthorized switching on The linear guides for heating...

Страница 79: ...s max thickness of chip 0 2 mm Check and grease now and then the tension of the driving chain in the planer for that purpose detach the cap of the planer Afterwards mount the cap again 8 5 Service uni...

Страница 80: ...ulator There is the danger of squirting hydraulic oil especially for the eyes Damaged hydraulic hoses have to be replaced immediately Visual check of the hydraulic wires before each starting The hydra...

Страница 81: ...one 49 71 52 99 39 0 Wilhelm Dommer S hne D 71254 Ditzingen Heimerdingen Fax 49 71 52 99 39 40 GmbH Website www widos de Email info widos de 09 06 15 Working Instructions WIDOS 8000 WM SPA page 75 of...

Страница 82: ...Wiring diagrams Chapter 9 09 06 15 Working Instructions WIDOS 8000 WM SPA page 76 of 108...

Страница 83: ...Wiring diagrams Chapter 9 09 06 15 Working Instructions WIDOS 8000 WM SPA page 77 of 108...

Страница 84: ...Wiring diagrams Chapter 9 09 06 15 Working Instructions WIDOS 8000 WM SPA page 78 of 108...

Страница 85: ...Wiring diagrams Chapter 9 09 06 15 Working Instructions WIDOS 8000 WM SPA page 79 of 108...

Страница 86: ...Wiring diagrams Chapter 9 09 06 15 Working Instructions WIDOS 8000 WM SPA page 80 of 108...

Страница 87: ...Wiring diagrams Chapter 9 09 06 15 Working Instructions WIDOS 8000 WM SPA page 81 of 108...

Страница 88: ...Wiring diagrams Chapter 9 09 06 15 Working Instructions WIDOS 8000 WM SPA page 82 of 108...

Страница 89: ...Wiring diagrams Chapter 9 09 06 15 Working Instructions WIDOS 8000 WM SPA page 83 of 108...

Страница 90: ...Wiring diagrams Chapter 9 09 06 15 Working Instructions WIDOS 8000 WM SPA page 84 of 108...

Страница 91: ...Wiring diagrams Chapter 9 09 06 15 Working Instructions WIDOS 8000 WM SPA page 85 of 108...

Страница 92: ...Wiring diagrams Chapter 9 09 06 15 Working Instructions WIDOS 8000 WM SPA page 86 of 108...

Страница 93: ...Wiring diagrams Chapter 9 09 06 15 Working Instructions WIDOS 8000 WM SPA page 87 of 108...

Страница 94: ...Wiring diagrams Chapter 9 09 06 15 Working Instructions WIDOS 8000 WM SPA page 88 of 108...

Страница 95: ...Wiring diagrams Chapter 9 09 06 15 Working Instructions WIDOS 8000 WM SPA page 89 of 108...

Страница 96: ...Wiring diagrams Chapter 9 09 06 15 Working Instructions WIDOS 8000 WM SPA page 90 of 108...

Страница 97: ...Wiring diagrams Chapter 9 09 06 15 Working Instructions WIDOS 8000 WM SPA page 91 of 108...

Страница 98: ...Wiring diagrams Chapter 9 09 06 15 Working Instructions WIDOS 8000 WM SPA page 92 of 108...

Страница 99: ...Wiring diagrams Chapter 9 09 06 15 Working Instructions WIDOS 8000 WM SPA page 93 of 108...

Страница 100: ...Wiring diagrams Chapter 9 09 06 15 Working Instructions WIDOS 8000 WM SPA page 94 of 108...

Страница 101: ...Wiring diagrams Chapter 9 09 06 15 Working Instructions WIDOS 8000 WM SPA page 95 of 108...

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Страница 103: ...Wiring diagrams Chapter 9 09 06 15 Working Instructions WIDOS 8000 WM SPA page 97 of 108...

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Страница 105: ...Wiring diagrams Chapter 9 09 06 15 Working Instructions WIDOS 8000 WM SPA page 99 of 108...

Страница 106: ...Wiring diagrams Chapter 9 09 06 15 Working Instructions WIDOS 8000 WM SPA page 100 of 108...

Страница 107: ...Wiring diagrams Chapter 9 09 06 15 Working Instructions WIDOS 8000 WM SPA page 101 of 108...

Страница 108: ...Wiring diagrams Chapter 9 09 06 15 Working Instructions WIDOS 8000 WM SPA page 102 of 108...

Страница 109: ...Wiring diagrams Chapter 9 09 06 15 Working Instructions WIDOS 8000 WM SPA page 103 of 108...

Страница 110: ...Wiring diagrams Chapter 9 09 06 15 Working Instructions WIDOS 8000 WM SPA page 104 of 108...

Страница 111: ...Wiring diagrams Chapter 9 09 06 15 Working Instructions WIDOS 8000 WM SPA page 105 of 108...

Страница 112: ...Wiring diagrams Chapter 9 09 06 15 Working Instructions WIDOS 8000 WM SPA page 106 of 108 Hydraulic diagram...

Страница 113: ...Wiring diagrams Chapter 9 09 06 15 Working Instructions WIDOS 8000 WM SPA page 107 of 108...

Страница 114: ...aration refers corresponds to the following norms and normative documents 1 DIN EN ISO 12100 1 and 2 replacement for DIN EN 292 parts 1 and 2 Safety of machines basic terms general layout guidelines 2...

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