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Page 43

17333-15-0806

1. Turn off the gas supply.

2. Turn off the electrical supply to the appliance if so equipped.

3. Remove top louver and lower bottom louver.

4. Remove glass frame assembly.

5. Remove logs from burner assembly.

VALVE CONVERSION

6. Remove plastic cap from regulator ﬁtting. Unscrew ﬁtting using

a 7/16" wrench. Turn ﬁtting over so end of ﬁtting marked "LPG"

(red) screws into valve. Tighten ﬁtting (snug only). Replace

plastic cap.

7. Remove 1/4" screw from air shutter.

8. Located to the right of electrodes is a burner hold-down tab.

Using needle-nose pliers, bend burner hold-down tab off the

main burner.

9. Remove main burner by pivoting main burner forward as you

slide main burner from left to right. Be careful as you remove

main burner in order to protect the electrodes from being

damaged.

10. Remove air shutter from oriﬁce ﬁtting.

11. Remove natural gas main burner oriﬁce from oriﬁce ﬁtting.

12. Install propane/LP main burner orifice marked #56 for

DVD32FP50, marked #55 for DVD36FP50, marked 1.45 mm

for DVD42FP50 or marked #52 for DVD48FP50.

Important: Failure to install the correct oriﬁce will result in

unit over-ﬁring that could overheat the appliance and result in

a ﬁre.

13. Replace air shutter onto oriﬁce ﬁtting. Air shutter must be

threaded and bottomed-out onto oriﬁce ﬁtting.

14. Replace main burner onto burner assembly. Place main burner

beneath electrodes, slide main burner from right to left into

burner location, and pivot main burner away from you and into

air shutter.

15. Set air shutter opening at 1/4" for DVD32 or DVD36 and 5/16"

for DVD42 or DVD48. Tighten air shutter in place with 1/4"

screw from step 7.

16. Using needle-nose pliers, bend burner hold-down tab over

main burner.

17. Refer to log placement, pages 33 and 34 to place logs onto

burner assembly.

18. Loosen screw and attach a manometer or pressure gauge to the

outlet pressure tap of the control valve.

19. Turn on the gas supply. Turn on the electrical supply to the

appliance. Check for gas leaks using soap and water solution

or leak detection solution. Bubbles indicate a leak that MUST

be corrected. Do not use an open ﬂame to test for gas leaks.

20. Check the air shutter opening. See chart and illustration

below.

21. Relight the main burners and verify proper burner ignition and

operation.

22. With the main burner burning, read the pressure on the

manometer or pressure gauge. The pressure on the gauge should

read between 9.8" and 10.2" w.c.

23. Turn off the gas supply. Turn off the electrical supply to the

appliance.

24. Remove the manometer or pressure gauge. Tighten the screw

in the pressure tap.

25. Turn on the gas supply. Turn on the electrical supply to the

appliance.

26. Immediately test all gas line connections and the control

valve for gas leaks using a soap and water solution or other

gas detection solution. Bubbles indicate a leak that MUST be

corrected. Do not use an open ﬂame to test for gas leaks.

27. Using a ball point pen, ﬁll out the conversion label that is

supplied with the conversion kit. Place the conversion label

adjacent to the rating plate.

28. Replace glass frame assembly.

29. Reinstall top and bottom louvers.

30. Test operation of ﬁreplace once again. Allow the ﬁreplace to

operate for at least 10 minutes and check ﬂame coloration.

Flames on rear of burner should be yellow without any

orange-colored tip. Minor adjustment of the air shutter may

be necessary to "tune in" the proper ﬂame color.

Model

AIR SHUTTER

SETTINGS

BURNER ORIFICE

Opening "A"

Propane/LP Oriﬁce

DVD32 1/4" (6.4 mm)

#56

DVD36 1/4" (6.4 mm)

#55

DVD42 5/16" (7.9 mm)

1.45 mm

DVD48 5/16" (7.9 mm)

#52

“A”

REGULATOR FITTING

PLASTIC CAP

DI Valve Conversion

Figure 58

Figure 59

DIRECT IGNITION PROPANE/LP GAS CONVERSION

Содержание DVD32FP3 Series

Страница 1: ... the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certiﬁed kit is used The Tahoe Direct Vent Zero Clearance Gas Fireplace Heater GAS FIRED Installer Leave this manual with the appliance Consumer Retain this manual for future reference Do not store or use gasoline or other ﬂamma ble vapors and liquids in the vicinity of this or any ot...

Страница 2: ... DVVK 4F Flex Vent 30 Vertical Termination 31 32 Log Placement 33 34 Operating Instructions 35 36 Wiring Diagram Standing Pilot 37 Lighting Instructions Standing Pilot 38 Troubleshooting Standing Pilot 39 Wiring Diagram Direct Ignition 40 Optional Remote Control 40 Lighting instructions Direct Ignition 41 Troubleshooting Direct Ignition 42 LP Gas Conversion Direct Ignition 42 43 Maintenance and Se...

Страница 3: ...rdamagedin any way it should be replaced only with a complete glass frame assembly from Empire See parts list on Page 45 for ordering DONOTusethisﬁreplaceifanyparthasbeenunder water Immediatelycallaqualiﬁedservicetechnician to inspect the heater and to replace any part of the control system and any gas control which has been under water Any safety screen or guard removed for servicing an appliance...

Страница 4: ...The odorant in escaped gas can adsorb or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity LP Gas may stratify in a closed area and the odor intensity could vary at different levels Since it is heavier than air there may be more odor at lower levels Always be sensitive to the slightest gas odor ...

Страница 5: ...s shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certiﬁed 3 SIGNAGE Ametalorplasticidentiﬁcationplateshallbe permanently mounted to the exterior of the building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 ...

Страница 6: ...of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code or CSA B149 1 in Canada Available from the American National Standards Institute Inc 11 West 42nd St New York N Y 10036 Warning ANY CHANGE TO THIS FIREPLACE OR ITS CONTROLS CAN BE DANGEROUS Improper installation or use of the ﬁreplace can cause serious injury or death from ﬁre burns explosi...

Страница 7: ...op vent kit HORZ 4 to 6 114 3mm to 152mm wall thickness DVVK 4T Top vent kit horz 8 to 12 203mm to 305mm wall thickness DVVK 4R Rear vent kit horz 5 to 7 127mm to 178mm wall thickness DVVK 4V Vertical vent kit DVVK 4F Horizontal ﬂex vent kit 4 FLEX DVVK 4RE Horizontal round termination wall thickness up to 11 7 16 DV822 Vinyl siding kit for DVVK 4RE DVD32 DVD36 DVD42 DVD48 Input BTU Hr Maximum 18 ...

Страница 8: ...nd the front edge of the appliance Figure 2 Combustible Material No greeting cards stockings or ornamentation of any type should be placed on or attached to the ﬁreplace The ﬂow of heat can ignite combustibles Note When using Empire EMBF UMC and UMF Series Full Mantels with DVD32 and DVD36 Series Fireplaces combustible clearance may be reduced to 1 clearance from top edge of ﬁre place face CABINET...

Страница 9: ... less than 1 2 psig 3 5kPa Attention If one of the procedures results in pressures in excess of 1 2 psig 14 w c 3 5 kPa on the ﬁreplace gas valve it will result in a hazardous condition Checking Manifold Pressures Both Propane and Natural gas valves have a built in pressure regulator in the gas valve Natural gas models will have a manifold pressure of approximately 3 5 w c 871kPa at the valve outl...

Страница 10: ...er plate located on the back of the ﬁreplace These will be used to close the top ﬂue and inlet openings 3 Insert the insulation retainer bracket and insulation into the top ﬂue pipe before reinstalling the ﬂue cover plate over the top ﬂue with 4 screws 4 Reinstall the inlet cover plate over the top inlet opening with 4 screws See illustration above 5 Install the ﬂue collar assembly to the rear ﬂue...

Страница 11: ...wall strip and then screw into pre drilled holes on ﬁreplace side Measure from face of ﬁreplace to face of drywall strip to determine ﬁnal depth Figure 8 Vent Pipe Clearance Note Maintain one inch 1 of clearance around vertical vent pipe See Fig 9A For horizontal vent maintain a minimum 1 clearance to the bottom and sides of the vent and 3 clearance to combustibles above the vent pipe See Fig 9B F...

Страница 12: ...joints are not required to be sealed Only non combustible material using 300 F minimum adhesive if needed can be applied as facing to the ﬁreplace surround Flush Mount Mantel Installation Figure 10 The ﬁreplace must extend 3 4 beyond ﬁnished wall surface when using a ﬂush mount mantel Refer to Figure 10 to locate nailing ﬂanges on ﬁreplace sides Mark and drill two 2 1 8 holes into ﬁreplace side to...

Страница 13: ... A ﬂat hard combustible burnable surface 2 A raised wooden platform 3 Four 4 corner supports Example Four 4 concrete masonry blocks These supports must be positioned so they contact all four 4 perimeter edges on the bottom of the unit VERTICAL 90 ELBOW WITH HORIZONTAL TERMINATION Figure 14 3 OF NON COMBUSTIBLE MATERIAL FINISHED WALL FRONT TRIM OR NON COMBUSTIBLE MATERIAL INSTALLATION IS OPTIONAL J...

Страница 14: ... 10 1 2 229mm to 267mm n a VENT CAP A PIPE LENGTH WALL FIRESTOP THIMBLE A B Models 6 5 1 8 to 6 1 2 130mm to 165mm DVD 32 36 42 48 9 8 1 8 to 9 1 2 206mm to 241mm DVD 32 36 42 12 11 1 8 to 12 1 2 283mm to 317mm DVD 32 36 42 WALL FIRESTOP THIMBLE A B C 6 11 1 4 to 12 3 4 286mm to 324mm 4 3 4 to 6 1 4 121mm to 159mm 9 14 1 4 to 15 3 4 362mm to 400mm 7 3 4 to 9 1 4 197mm to 235mm 12 17 1 4 to 18 3 4 ...

Страница 15: ... installed in the horizontal run the length of the horizontal run MUSTbe reduced by 18 45cm This does not apply if the 45 degree elbows are installed on the vertical part of the vent system Reduce 3 for every 90 elbow Example According to the chart the maximum horizontal vent length is 20 and if two 45 degree elbows are required in the horizontal vent it must be reduced to 17 The maximum number of...

Страница 16: ...n to 7 178mm below grade level The 7 178mm is measured from the center of the horizontal vent pipe as it penetrates through the wall Ensure the sidewall venting clearances are observed If venting systemisinstalledbelowground werecommendawindowwell with adequate and proper drainage to be installed around the termination area TYPICAL BASEMENT INSTALLATION Figure 20 Examples of possible venting syste...

Страница 17: ...mination See Figure 23 When locating the hole it must be noted that the bottom of the cap must be 12 305mm above the ground level and top of the cap must be no less than 18 457mm below a combustible projection and no closer than 9 229mm to any wall running parallel to vent termination See Figure 24 A CENTER OF ELBOW STRAIGHT OUT MINIMUM MAXIMUM HORIZONTAL RUN WITH NO VERTICAL RISE AND 90 ELBOW MAX...

Страница 18: ...Page 18 17333 15 0806 Figure 26 Figure 27 Figure 28 24 24 MINIMUM CLEARANCE TO COMBUSTIBLES EXAMPLES TOP VENT RUN ...

Страница 19: ...uce 3 for every 90 elbow Example According to the chart the maximum horizontal vent length is 20 and if two 45 degree elbows are required in the horizontal vent it must be reduced to 17 The maximum number of 45 degree elbows permitted per side wall installation is two 2 These elbows can be installed in either the vertical or horizontal run Figure 29 Acceptable vertical and horizontal vent run Unac...

Страница 20: ...0 17333 15 0806 Figure 30 Figure 31 Figure 32 Figure 33 Model Maximum Pipe Length H1 DVD32 24 DVD36 24 DVD42 18 DVD48 N A Model Maximum Pipe Length H1 DVD32 24 DVD36 24 DVD42 24 DVD48 6 EXAMPLES REAR VENT RUN ...

Страница 21: ... that minimizes the number of offsets and horizontal vent length Since it is very important that the venting system maintain its balance between the combustion air intake and the ﬂue gas exhaust certain limitations as to vent conﬁgurations apply and must be strictly adhered to The graph showing the relationship between vertical and horizontal side wall venting will help to determine the various ve...

Страница 22: ...nter line of the regulator I clearance to service regulator vent outlet 6 feet 1 8m minimum J clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 inches 30cm minimum for appliances 100 000 BTU Hr 30 kW 36inches 90cm minimumforappliances 100 000BTU Hr 30kW K clearance to a mechanical air supply inlet 6 feet 1 8m minimum L clearanceabovepave...

Страница 23: ...MAXIMUM OF TWO 90 ELBOWS Special Venting Components Simpson Dura Vent Can be purchased from Simpson Duravent or from Empire Comfort Systems Inc Part Number Description SD 908 6 Pipe Length SD 907 9 Pipe Length SD 906 12 Pipe Length SD 904 24 Pipe Length SD 903 36 Pipe Length SD 902 48 Pipe Length SD 911 Adjustable Pipe Length 11 14 5 8 SD 985 Horizontal Square Termination Cap SD 950 Vinyl Siding S...

Страница 24: ...s of the 10 inch x 10 inch hole previously cut Secure with nails or screws The heat shields of the ﬁrestops MUST BE placed towards the top of the hole Continue the vent run through the ﬁrestops See Figure 38 10 11 Figure 38 Vertical runs of this system which pass through ceilings require the use of ONE 1 ceiling ﬁrestop at the hole in each ceiling through which the vent passes Position a plumb bob...

Страница 25: ...Page 25 17333 15 0806 Figure 39 Figure 41 See Horizontal Termination Page 26 and Vertical Termination Pages 31 32 Figure 40 FRAMING AND FINISHING continued ...

Страница 26: ...tall the vinyl siding standoff SD 950 Vinyl siding standoff SD 950 will be installed between the vent terminationandtheexteriorwall SeeFigure42 Thishorizontalvent terminationboltsontotheﬂatportionofthevinylsidingstandoff so an air space will exist between the wall and the termination cap Figure 42 For installations requiring a vertical rise on the exterior of the building 14 inch and 36 inch tall ...

Страница 27: ...termine whether or not the extension thimble is to be used If the combustible wall depth is over 5 3 8 137mm then the extension thimble should be used Figure 1 3 Installthewallthimbleassemblythroughtheframedopeningsothe ﬁrestop plate is on the interior wall Figure 1 Telescope section should extend all the way through the exterior wall Attach with 4 10 x 1 screws 4 When placing the vent cap on an e...

Страница 28: ... 1 1 2 screws Ensure upward slope 11 From inside Attach the inlet tube to the collar on the back of the ﬁreplace or the rigid venting system using 3 self tapping screws 12 Seal the 4 102mm diameter ﬂue outlet tube Follow instructions and diagram Figure 4 13 Fasten4 102mm diameterﬂueoutlettubeinplace Donot twist the ﬂue outlet tube into the ﬁreplace collar or rigid venting sys tem Hold the tube by ...

Страница 29: ... high temperature sealant to the opposite end of the tube on the inside of the tube The end with the gasket will attach to the back of the unit Continue with Step 13 Connecting to Rigid Vent System If the air inlet and ﬂue outlet tubes are to be connected to a rigid venting system and not directly to the back of the unit then do not use the gasket provided High temperature sealant should be applie...

Страница 30: ...he fireplace flue with a minimum of two screws provided See Figure C 11 Attach the Outer Vent pipe to the 7 dia Collar on the fireplace with a large band clamp provided Sealant may also be used on the outer vent connections 12 Check all vent connections for tightness Make sure horizontal venting has the proper rise and combustible clearances required Refer to venting charts in fireplace instructio...

Страница 31: ...tly dripping out at joints Condensate can cause corrosion of caps pipe and ﬁttings It may be caused by having excessive lateral runs too many elbows and exterior portions of the system being exposed to cold weather 4 Inspectjointstoverifythatnopipesectionsorﬁttingshavebeen disturbed and consequently loosened Also check mechanical supports such as wall straps or plumbers tape for rigidity Venting t...

Страница 32: ... Reassembly and Resealing Vent Pipe System Attachventpipetoinletandoutletventadaptoronﬁreplaceineither the vertical or horizontal position replace horizontal and vertical pipe lengths elbows and horizontal or vertical termination kit Allventsystemcomponentslockintoplacebyslidingtheconcentric pipe section with four 4 equally spaced interior beads onto the appliance collar or previously installed co...

Страница 33: ... main burner pan ATTENTION Do not place decorative rock on logs or burner The decorative rock should only be placed on the ﬁreplace ﬂoor EMBER MATERIAL PLACEMENT ON BURNER 10 After all logs are positioned properly apply Rockwool ember material to the front burner port area To apply carefully separate the ember material into small amounts no larger than dime size pieces Fluffed up pieces one layer ...

Страница 34: ...emove glass frame spring assembly 5 Place front logs 1 2 and 3 between grates and main burner Align notches on front logs with locator tabs in base 6 Place middle log 4 between front and rear loop of burner Note do not place on top of pilot assembly 7 Place rear log 5 on rear log shelf Bottom ﬂange is to be placed between the log shelf and burner tube 8 Place bottom Y branch 6 onto ﬂat areas of mi...

Страница 35: ...o operate an additional one 1 to two 2 minutes before you turn the gas control knob from the PILOT position to the ON position This time period allows the millivolts electrical current to build up to a sufﬁcient level allowing the gas control to operate properly 1 Follow the SAFETY and LIGHTING INSTRUCTIONS for standing pilot controls found in this manual and on labels found in control compartment...

Страница 36: ...l in the remote and immediate heat is desired turn the REMOTE OFF ON switch from the REMOTE position to the ON position Electric 120 volt Operated Remote Control FREC Connectthegreenandred strippedandbare wiresontheREMOTE OFF ON switch wire harness to the wires on remote receiver that is a component in the FREC Turn the REMOTE OFF ON switch to the REMOTE position Follow instructions in the FREC to...

Страница 37: ...Page 37 17333 15 0806 Figure 56 OPTIONAL THERMOSTAT OPTIONAL WALL SWITCH STANDING PILOT WIRING DIAGRAM ...

Страница 38: ...TO FIREPLACE FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly a ﬁre or explosion may result causing property damage personal injury or loss of life A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B Before lighting smell all around the appliance area for gas Be sure to smell next to the ...

Страница 39: ...ot ﬂame Be sure the wire connections from the thermopile at the gas valve terminals are tight and the thermopile is fully inserted into the pilot bracket Check the thermopile with a millivolt meter Take the reading atTH TP TPterminals of the gas valve The meter shouldread350millivoltsminimum whileholdingthevalve knob depressed in the PILOT position with the pilot lit and the REMOTE OFF ON switch i...

Страница 40: ...upt power for 5 seconds to reset control Steady Flash Flame detected out of sequence IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THIS UNIT MUST BE REPLACED IT MUST BE REPLACED WITH NUMBER 18 150 C WIRE OR ITS EQUIVALENT OPTIONAL REMOTE CONTROL Electric 120 volt Operated Remote Control FREC 1 Disconnect 3 prong power cord from receptacle 2 Remove wire from 120 VAC hot terminal on control module 3 ...

Страница 41: ...nder water Immediately call a qualiﬁed service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water 1 STOP Read the safety information above 2 Set the thermostat if used to the lowest setting 3 Turn off electric power to the appliance 4 This appliance is equipped with an ignition device that automatically lights the burner Do...

Страница 42: ...nector for shorts Replace spark electrode assembly c Refer to installation instructions troubleshooting guide for issues such as venting Repair as required The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the CSA B149 2 installation code Canada and with the requirements of the Nation...

Страница 43: ...nd 34 to place logs onto burner assembly 18 Loosen screw and attach a manometer or pressure gauge to the outlet pressure tap of the control valve 19 Turn on the gas supply Turn on the electrical supply to the appliance Check for gas leaks using soap and water solution or leak detection solution Bubbles indicate a leak that MUST be corrected Do not use an open ﬂame to test for gas leaks 20 Check th...

Страница 44: ... other airborne particles to cling to the glass surface Also initial paint curing may deposit a slight ﬁlm on the glass It is therefore recommended that the glass be cleaned two or three times with a non abrasive household cleaner and warm water we recommend gas ﬁreplace glass cleaner After that the glass should be cleaned two or three times during each heating season depending on the circumstance...

Страница 45: ...R 7600 TOP LOG TWIG 27 N A N A R 7599 R 7599 FRONT Y LOG 28 R 7580 R 7537 R 7695 R 7695 BURNER TUBE 29 17235 17235 21260 21260 LOG LOCATOR BRACKET 30 17185 17158 17208 17208 BURNER BASE PLATE ASSEMBLY 31 R 7624 R 7624 R 7624 R 7624 AIR SHUTTER 32 P 254 P 288 P 286 P 285 ORIFICE NAT 32 P 287 P 182 P 208 P 185 ORIFICE LP 33 R 7575 R 7575 R 7575 R 7575 JAMB NUT 34 P 212 P 212 P 212 P 212 ORIFICE FITT...

Страница 46: ... 42 30 33 34 35 41a 31 36 37a 38 50 40a 50 22 23 24 27 22 25 26 29 28 14 13 13 13 13 8 9 10 11 12 16 19 20 21 17 18 DIRECT IGNITION BURNER ASSEMBLY MILLIVOLT BURNER ASSEMBLY 5 PIECE LOG ASSEMBLY 4 PIECE LOG ASSEMBLY 11 20 21 24 29 28 46b 47 46a 50 51 5 PIECE LOG ASSEMBLY 7 PIECE LOG ASSEMBLY PARTS VIEW ...

Страница 47: ...ariable speed blower assembly is completed Wiring The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 if an external electrical source is utilized This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly in...

Страница 48: ... 110 VOLT AC JUNCTION BOX WHITE SPEED CONTROL FAN SWITCH GROUND BLACK FAN 1 FBB4 BLOWER ASSEMBLY COMPLETE 2 R7649 FAN CONTROL 3 R4192 SPEED CONTROL KNOB 4 R4186 SPEED CONTROL FBB4 OPTIONAL VARIABLE SPEED BLOWER INSTALLATION ...

Страница 49: ...alled with full brick pattern at the bottom Move side panels rearward until the back edge meets the rear brick panel Slide side brick panels down so they rest on ﬁrebox bottom and brick joints match up with the back brick panel 7 Align grout lines on top brick panel with the grout lines on the side brick panels Place the top brick panel into brick panel holder With needle nose pliers carefully ben...

Страница 50: ...ry HERRINGBONE DVP1SH DVD32 DVP2SH DVD36 DVP3SH DVD42 DVP4SH DVD48 Simulated Brick Panels The simulated brick panels were designed to enhance the appearance of your ﬁreplace imitating the look of authentic masonry AGED BRICK DVP1SA DVD32 DVP2SA DVD36 DVP3SA DVD42 DVP4SA DVD48 DECORATIVE ACCESSORIES Decorative Louver Mission Decorative Louver Arch Decorative Louver Leaf Decorative Frame Rectangle w...

Страница 51: ...mine the Part Number not the Index Number and the Description of each part from the following appropriate illustration and list Be sure to give all this information Fireplace Number Part Description Fireplace Serial Number Part Number Type of Gas Propane or Natural Do not order bolts screws washers or nuts They are standard hardware items and can be purchased at any local hardware store Shipments ...

Страница 52: ... 52 17333 15 0806 SERVICE NOTES Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 PH 618 233 7420 or 800 851 3153 FAX 618 233 7097 or 800 443 8648 info empirecomfort com www empirecomfort com ...

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