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Vertiv™ NetSure™ IPE Series Rectifier Installation and User Manual

iii

TABLE OF CONTENTS

Admonishments Used in this Document .......................................................................................................................... v

Important Safety Instructions ............................................................................................................................................ vi

Static Warning ....................................................................................................................................................................... viii

1 Introduction ......................................................................................................................................................................... 1

1.1 General ..................................................................................................................................................................................................................................................................................... 1

1.2 What is in the Box .......................................................................................................................................................................................................................................................... 1

1.3 Rectifier Overview ......................................................................................................................................................................................................................................................... 1

1.4 Rectifier Specifications ............................................................................................................................................................................................................................................. 1

1.4.1 DC Output Ratings ................................................................................................................................................................................................................................. 1

1.4.2 AC Input Ratings ..................................................................................................................................................................................................................................... 3

1.4.3 Environmental Ratings ...................................................................................................................................................................................................................... 6

1.4.4 Compliance

Information .................................................................................................................................................................................................................. 7

1.4.5 Standard Features ................................................................................................................................................................................................................................. 7

1.4.6 Mechanical Specifications .............................................................................................................................................................................................................. 9

2 Installing the Rectifier ................................................................................................................................................... 10

2.1 General ................................................................................................................................................................................................................................................................................. 10

2.2 Pole

Installation

Procedure .............................................................................................................................................................................................................................. 10

2.3 Wall

Installation

3 Making Electrical Connections .................................................................................................................................... 15

3.1 Important Safety Instructions ..........................................................................................................................................................................................................................15

3.2 Wiring Considerations.............................................................................................................................................................................................................................................15

3.3 Frame Ground Connection .................................................................................................................................................................................................................................15

3.4 Customer Wiring to Terminal Blocks Located Inside Rectifier Case ......................................................................................................................... 16

3.4.1 General .......................................................................................................................................................................................................................................................... 16

3.4.2 Procedure ................................................................................................................................................................................................................................................... 16

3.5 External Alarm and Control Connections ............................................................................................................................................................................................. 21

3.5.1 General ........................................................................................................................................................................................................................................................... 21

3.5.2 Contact Ratings (UL / CSA Rating): ................................................................................................................................................................................... 21

3.5.3 Rectifier Fail Alarm ............................................................................................................................................................................................................................. 22

3.5.4 AC Fail Alarm ........................................................................................................................................................................................................................................... 22

3.5.5 Fuse Alarm ................................................................................................................................................................................................................................................. 22

3.5.6 CAN .................................................................................................................................................................................................................................................................. 22

3.6 Nominal 120 VAC / 208 VAC / 220 VAC / 230 VAC / 240 VAC Input and AC Input Equipment Grounding

Connections .................................................................................................................................................................................................................................................................... 22

3.7 -48 VDC Output Connections ........................................................................................................................................................................................................................ 22

3.8 Battery Connections ............................................................................................................................................................................................................................................... 23

3.9 Paralleling Rectifiers for Redundancy ..................................................................................................................................................................................................... 23

4 Initially Starting the Rectifier ...................................................................................................................................... 24

5 Operation ........................................................................................................................................................................... 24

5.1 Rectifier High Voltage Shutdown and Lockout Restart ....................................................................................................................................................... 24

6 Troubleshooting

and

Repair ........................................................................................................................................ 24

6.1 Contact Information ................................................................................................................................................................................................................................................ 24

Содержание 02131111

Страница 1: ...NetSure IPE Series Rectifier Installation and User Manual Specification Number 02131111 Model Number R48 2000C...

Страница 2: ...procedures not specifically described in this document The products covered by this instruction manual are manufactured and or sold by Vertiv This document is the property of Vertiv and contains confi...

Страница 3: ...cal Connections 15 3 1 Important Safety Instructions 15 3 2 Wiring Considerations 15 3 3 Frame Ground Connection 15 3 4 Customer Wiring to Terminal Blocks Located Inside Rectifier Case 16 3 4 1 Genera...

Страница 4: ...Vertiv NetSure IPE Series Rectifier Installation and User Manual iv 6 2 Troubleshooting 24 6 2 1 Rectifier Current Sharing Imbalance 24 6 3 Repair 24 7 DC Power Outdoor Enclosure Service Contacts 26...

Страница 5: ...ided ANSI OSHA This admonition is not used for situations that pose a risk only to equipment data or service even if such use appears to be permitted in some of the applicable standards OSHA ALERT Ale...

Страница 6: ...rk to be performed Voltages AC Input Voltages DANGER This system may operate from AC input voltage capable of producing fatal electrical shock AC input power must be completely disconnected from the b...

Страница 7: ...Do not work on LIVE parts If required to work or operate live parts obtain appropriate Energized Work Permits as required by the local authority per NFPA 70E Standard for Electrical Safety in the Wor...

Страница 8: ...stor is necessary Read and follow wrist strap manufacturer s instructions outlining use of a specific wrist strap 3 Do not touch traces or components on equipment containing static sensitive component...

Страница 9: ...ut at derated output power levels Constant Voltage Mode For any initial output voltage setting from 42 VDC to 58 VDC factory set at 54 VDC output voltage remains constant regardless of load This is th...

Страница 10: ...ture of 50 C 122 F or below The rectifier continuously monitors the ambient temperature surrounding the power conversion circuit If this temperature for any reason such as a high ambient temperature i...

Страница 11: ...rature 6 Regulation a Static Steady state regulation is 0 6 as controlled within the rectifier for any and all combinations of load from 5 to 100 load input voltage and input frequency at a constant a...

Страница 12: ...rrent Amperes Input VA Input Watts Power Factor Efficiency Heat Dissipation BTU Hr 208 0 0 747 156 234 13 4 0 080 45 654 25 2 559 534 2 514 9 0 960 90 901 159 854 50 4 850 1012 9 992 3 0 979 93 979 20...

Страница 13: ...506 1974 8 1961 7 0 994 94 720 353 405 110 10 460 2171 1 2159 6 0 995 94 679 392 108 240 0 1 031 248 9 13 0 0 050 0 000 44 494 25 2 376 575 8 517 3 0 907 91 333 152 975 50 4 241 1020 7 989 2 0 969 94...

Страница 14: ...C 122 F to 75 C 167 F with derating output c Temperature Coefficient 0 02 per degrees Celsius 2 Storage Ambient Temperature Range 40 C 40 F to 70 C 158 F 3 Relative Humidity This rectifier is capable...

Страница 15: ...the middle of rectifier 7 High Voltage Category per UL60950 III 8 Power Distribution System TN TT IT 9 EMI RFI Suppression a The rectifier conforms to the requirements of FCC rules Part 15 Class B for...

Страница 16: ...The rectifier then restarts and a HVSD restart timer starts factory set at 5 minutes If output voltage again exceeds the high voltage shutdown value before the HVSD restart timer expires the rectifie...

Страница 17: ...pecifications Dimensions and Weight Refer to Figure 7 Figure 7 Overall Dimensions and Weight Front View Bottom View Top View Left Side View Right Side View Rear View Notes 1 Dimensions are in inches 2...

Страница 18: ...en the pole mount band to the pole The pole mount band accommodates poles from 6 to 12 in diameter Refer to Figure 8 3 Install mounting brackets to the rear panel of the rectifier with the supplied ha...

Страница 19: ...ing Brackets to the Rectifier Figure 10 Installing the Connect Bend Bracket to the Rectifier Optional M6 X 20 Bolts 4 GB9074_13 88_M6X20_SL Torque to 2 8 to 4 8 Nm 24 78 to 42 48 in Ibs M6 X 12 Bolts...

Страница 20: ...e 11 Securing the Rectifier to the Pole at the Top Figure 12 Securing the Rectifier to the Pole at the Bottom M8 Bolts 2 places P N 26011153 Torque to 13 to 16 Nm 115 to 141 in lbs Pole Mount Band P N...

Страница 21: ...r panel of the rectifier Refer to Figure 14 3 Secure the connect band bracket to the rectifier with the supplied M6 bolts optional Refer to Figure 15 4 Secure the rectifier to the wall using the wall...

Страница 22: ...Connect Bend Brackets to the Rectifier Optional Figure 16 Securing the Rectifier to the Wall M6 X 20 Bolts 4 GB9074_13 88_M6X20_SL Torque to 2 8 to 4 8 Nm 24 78 to 42 48 in Ibs M6 X 12 Bolts 4 P N 260...

Страница 23: ...operation in countries where the NEC is not recognized follow applicable codes 3 3 Frame Ground Connection For grounding requirements refer to the current edition of the American National Standards I...

Страница 24: ...sealing pin onto the unused cable gland See Figure 21 3 4 2 Procedure 1 Strip cord insulation as required Refer to Figure 18 Refer also to Figure 25 2 Install the ferrule or ring lug as required Refer...

Страница 25: ...previous page SJOOW 600V 6AWG 2 C Sealing cable adapter provide maximum cable diameter is 18 mm to 25 mm 0 71 inch to 1 inch SJOOW 300V 12AWG 3 C Sealing cable adapter provided maximum cable diameter...

Страница 26: ...er about 22 mm and rotate the cover clockwise 180 around the M6 screw Refer to Figure 19 Figure 19 Unscrew the Cable Access Cover and Rotate the Cable Access Cover Clockwise 180 Around the M6 Screw 5...

Страница 27: ...ng for specific wire instructions External Alarm and Control Connections See External Alarm and Control Connections on page 21 AC Input and AC Input Equipment Grounding Connections See Nominal 120 VAC...

Страница 28: ...ated in Figure 23 Figure 23 Tighten All of the Cable Gland Caps as Required and Torque as Indicated 9 Rotate the cable access cover counterclockwise 180 around the M6 screw Install the screws previous...

Страница 29: ...he mating connector Maximum wire size is 22 AWG See Figure 25 See also Customer Wiring to Terminal Blocks Located Inside Rectifier Case starting on page 16 3 5 2 Contact Ratings UL CSA Rating NOTE To...

Страница 30: ...ssociated with J4 1 Terminal CAN on the Alarm Connector CAN_L associated with J4 2 3 6 Nominal 120 VAC 208 VAC 220 VAC 230 VAC 240 VAC Input and AC Input Equipment Grounding Connections The rectifier...

Страница 31: ...determined by site requirements Figure 25 Customer Wiring Location Diagram 3 9 Paralleling Rectifiers for Redundancy DO NOT EXCEED THE LOAD RATING OF A SINGLE RECTIFIER To parallel rectifiers connect...

Страница 32: ...r 6 Troubleshooting and Repair 6 1 Contact Information Refer to DC Power Outdoor Enclosure Service Contacts on page 26 for support contact information 6 2 Troubleshooting 6 2 1 Rectifier Current Shari...

Страница 33: ...Vertiv NetSure IPE Series Rectifier Installation and User Manual 25 This page intentionally left blank...

Страница 34: ...ing and purchase orders for spare parts including but not limited to breakers cables fuses rectifier fans misc breaker and fuse panels enclosure fans doors and switches etc Phone 1 800 800 1280 option...

Страница 35: ...IPE Series Rectifier Installation and User Manual Connect with Vertiv on Social Media https www facebook com vertivI https www instagram com vertiv https www linkedin com company vertiv https www twit...

Страница 36: ...are trade names trademarks or registered trademarks of their respective owners While every precaution has been taken to ensure accuracy and completeness here Vertiv Group Corp assumes no responsibilit...

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