Vermes MDS 3000 Series Скачать руководство пользователя страница 7

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VTK

‐

004e

‐

User

Manual

MDS

3200A

General Instructions

2.2.3

Illustration

Convention

Symbol

Explanation

Step

The

sequence

must

followed

correct

order



Each

step

this

sequence

mandatory,

none

them

should

omitted

Direction

movement



Lists

[…]

Symbol

for

key

the

keypad

2.2.4

Abbreviations

Abbr.

Full

name

Nozzle

insert

Nozzle

unit

‐

fix

Nozzle

unit

with

fixation

NAN

Nozzle

adjustment

nut

NAN

‐

fix

Nozzle

adjustment

nut

with

fixation

MDC

Controller

(MicroDispensingControl

unit)

MDF

Fluid

box

(MicroDispensingFluid

box)

MDS

MicroDispensingSystem

MDV

Valve

(MicroDispensingValve)

MDX

Supply

unit

PLC

Programmable

logic

controller

Tappet

guidance

Содержание MDS 3000 Series

Страница 1: ......

Страница 2: ...ility 10 3 1 1 Obligations of the Customer 10 3 1 2 Obligations of the Operator 10 3 2 Residual Risks 10 3 3 Contracted Use 11 3 4 Specification and Technical Notes 12 3 5 Warnings 12 3 6 Qualificatio...

Страница 3: ...Parameters for Dispensing Process 34 6 4 Minimum and Maximum Values of Parameters 35 6 5 Input of Values 36 6 6 Saving Parameter Sets 36 6 7 Retrieving Parameter Sets 36 6 8 Loading the Factory Settin...

Страница 4: ...ng 61 9 3 2 TTF and CTF tappet 61 9 3 2 1 Demounting 61 9 3 2 2 Installation 61 9 3 2 3 Disassembly and Cleaning 61 9 3 2 4 Greasing and Remounting 61 10 Error Messages 62 11 Transport Storage and Dis...

Страница 5: ...0 80 24 6 44 26 Fax 49 0 80 24 6 44 19 support vermes com www vermes com Service hours Monday Friday 9 00 to 17 00 CET 1 1 The MDS 3000 Product Family The MDS 3200A model represents a member of the M...

Страница 6: ...nity of the machine It must be preserved until the end of the lifetime 2 2 Legend 2 2 1 Danger Symbols Pictogram Explanation Toxic Substances Danger Originating from Electricity Explosion Hazard Poten...

Страница 7: ...mitted Direction of movement Lists Symbol for a key on the keypad 2 2 4 Abbreviations Abbr Full name NI Nozzle insert NU Nozzle unit NU fix Nozzle unit with fixation NAN Nozzle adjustment nut NAN fix...

Страница 8: ...pet sealing and tappet centering piece 2 It may also be used to execute the general adjust alternatively to tool MDT 302 described below 2 3 2 MDT 302 Nozzle Adjusting Tool This part has a receptacle...

Страница 9: ...X especially for mounting or dismounting the tappet sealing bushing FX Intended Purpose 1 Mounting the bushing of the tappet sealing FX 2 Disengaging of the tool itself at the end of the procedure 2 3...

Страница 10: ...they can under stand and put into practice the instructions of this manual For certain measures a par ticular qualification may be required The manual must remain accessible any time 3 1 2 Obligations...

Страница 11: ...ed in a conveniently equipped industrial or laboratory environment Deviations from the instructions of this manual must explicitly be authorized by the manufacturer in writing otherwise his liability...

Страница 12: ...ables may give rise to fire and danger caused by electricity Inspect them vis ually in regular intervals You should exchange damaged parts at once In the case of a major disturbance disconnect the equ...

Страница 13: ...onsible manner According to DIN VDE 0105 and IEC 364 qualified personnel refers to members of the team with a sufficient knowledge of relevant norms directives and rules for prevention of accidents Th...

Страница 14: ...this value may be increased by a factor of 5 start up peak Recommended fuse 16 A for 240 V resp 110 V Operating Temperature 0 C to 50 C Air Humidity 35 till 95 rH Casing Type Plug in case for 19 rack...

Страница 15: ...s of these keys Details for changing parameters etc are explained in chapter 4 2 page 17 Control lamp for service request As soon as this lamp lights up the valve has to be returned to the manufacture...

Страница 16: ...d here RS 232C Interface 9 pin Since the system offers the possibility of external programming of dispensing parameters via PC a local RS 232C is integrated to receive the data For the communication p...

Страница 17: ...ime using the recall key Select one of the ten internal storage locations by arrow keys Press to confirm the selection Press to abort The adj key is used to start the adjust see page It is required du...

Страница 18: ...een moves one menu step ahead or The cursor is shifted one position to the right or A parameter is modified The F1 key opens the valve taking into consideration the current values for Rising and Falli...

Страница 19: ...heating Relevant data for our Technical Support are contained in submenu Status This function can also be used by the client to decide on individual cycles for the replacement of tappet and noz zle in...

Страница 20: ...ove room temperature Selection of temperature values as well as switching ON and OFF of the heaters is carried out by means of the functions illustrated below 4 3 4 Submenu Status The first three func...

Страница 21: ...alues saved in the EEPROM working configuration you may use the MDC keypad press enter pulse parameter Or you may use one of the following commands via RS 232C TRIGGER SET Rising Open Time Falling Nee...

Страница 22: ...otection against dust and contamination The fluid box 3 is thermally isolated from the actuator system Its purpose is to transport the liquid from the cartridge or the tank different configurations ar...

Страница 23: ...h cartridge 0 1 to 70 bar with pressure tank Dynamic Viscosity of Fluids Medium and high viscosity up to 2 000 000 mPas Response Time PLC interface ca 104 s Dispensing Frequency max 2 kHz Dispensing F...

Страница 24: ...00A Product Description 24 4 5 4 Valve Types The MDV 3000 family comprises the following series MDV 3010A for low viscous fluids MDV 3020A low and medium viscosity MDV 3200A medium and high viscosity...

Страница 25: ...ion to new applications A comprehen sive choice of accessories is also available for special situations These modifications can be performed in no time avoiding downtimes for the process Ordering the...

Страница 26: ...2 Content According to the purchase order the following components may be included some of them are already preassembled Basic equipment 1 Control unit MDC 3200A 8 MDT 302 Nozzle Adjusting Tool 2 Micr...

Страница 27: ...nce with seal nozzle adjusting nut and nozzle insert to the fluid box 2 3 rotations to be executed manually Step 4 Install the fluid supply 5 6 7 Slide the cartridge holder over the sensor and actuato...

Страница 28: ...ith regard to fire protection Important Note Possible damage to the MDC Don t turn the four pan head screws mentioned above too tight otherwise the front plate can be damaged To avoid overheating and...

Страница 29: ...compressed air from the valve When running the hose to the air supply take care not to impair functions of the system or to disturb operators during their work IMPORTANT NOTE quality of compressed ai...

Страница 30: ...it Step 2 The connector with corrugated sleeve has to be attached to the 5 pin socket of the valve IMPORTANT NOTE Connecting cables Verify during the connecting procedure that the red points on plug a...

Страница 31: ...fluid box Step 2 Initiate the procedure by pressing the adj key Step 3 Use tool MDT 302 or alternatively MDT 301 if necessary for spatial reasons to rotate the nozzle unit towards the fluid box until...

Страница 32: ...alue of 4 bar is sufficient Standard values Low viscous fluids e g water 0 5 1 5 bar Medium viscosity e g SMT adhesives 1 5 2 0 bar High viscosity e g pastes 2 0 7 0 bar 5 6 Removing Air Inclusions fr...

Страница 33: ...umber of Pulses 1 Infinite Mode Continuous dispensing as long as the PLC trigger input is logic 1 Dispensing will stop when the signal is changed to logic 0 Number of Pulses infinite when programmed t...

Страница 34: ...to state Logic 0 for Needle Lift 80 Maximum Open Time for Needle Lift 80 is restricted to 15 ms Falling FA The falling ramp of the curve illustrated above represents the time re quired for closing th...

Страница 35: ...s NL 100 RI 0 30 ms 300 ms 10 e g RI 0 5 ms 5 Falling FA NL 1 RI 0 01ms NL 10 RI 0 01 ms NL 20 RI 0 02 ms NL 30 RI 0 03 ms NL 40 RI 0 04 ms NL 50 RI 0 05 ms NL 60 RI 0 06 ms NL 70 RI 0 07 ms NL 80 RI...

Страница 36: ...ncel without saving the current selection press In this case the screen also returns to the next higher menu level IMPORTANT NOTE changing numbers When modifying a digit from 1 to 0 the cursor automat...

Страница 37: ...on Step 2 Lower the supply pressure to atmospheric pressure because in initial position the valve is still opened Disengage the pneumatic supply If required close the car tridge by using locking pin M...

Страница 38: ...pensing cycle Communication is only possible between distinct sequences After sending data or parameters to the control unit you have to wait for the OK signal before you can start further actions 7 1...

Страница 39: ...tpoint in C 250 ms 14 MAINT STATUS 250 ms 15 TRIGGER SET 250 ms 16 TRIGGER ASET 250 ms 17 TRIGGER SET Rising Open Time Falling Needle Lift Number of Pulses Delay 250 ms 18 TRIGGER SET Rising Open Time...

Страница 40: ...VERMES MDV3200A 065 411 001 3 ADJUST Description This instruction is used to verify the success of the adjust The result consists in one of the following options Result 0 Unknown State The system is...

Страница 41: ...heater is deactivated Return OK 6 HEATER 1 ON Description The heater connected to the socket is turned on It is important to know that this action has an influence on the delay selected in the curren...

Страница 42: ...rom now on Return OK 11 SYSTEM KLOCK ON Description This instruction locks the keypad of the control unit This way un authorized modification of parameters can be prevented Example Input SYSTEM KLOCK...

Страница 43: ...SET Result The user is informed about the current cycle parameters Rising 10 1 0 ms ms Milliseconds Open Time 10 1 0 ms Falling 15 0 15 ms Needle Lift 90 Number of Pulses 20 Delay 8 0 8 ms Return 10 1...

Страница 44: ...ER SET Rising Open Time Falling Needle Lift Number of Pulses Delay 1 Description With this command cycle parameters can be modified and saved in the EEPROM of the control unit Reaction time 1200 ms Th...

Страница 45: ...nds Open Time 10 1 0 ms Falling 8 0 08 ms Needle Lift 80 Number of Pulses 20 Delay 8 0 08 ms Return OK 20 TRIGGER ASET Rising Open Time Falling Needle Lift Number of Pulses Delay 1 Description As desc...

Страница 46: ...me 10 1 0 ms Falling 15 0 15 ms Needle Lift 90 Number of Pulses 20 Delay 8 0 8 ms The system accepts this set and launches a corresponding dispensing cycle Return OK 23 VALVE OPEN Rising Open Time Fal...

Страница 47: ...not erased but the combination remains in the system only until the end of the cycle Therefore if the user does not wish to reenter the entire com mand several times the TRIGGER SET command is advant...

Страница 48: ...SYSTEM SHOW VALVEID Description The valve ID appears e g when consulting our Technical Support Example Input SYSTEM SHOW VALVEID Result ID of the connected valve Return 11CW36 30 SYSTEM SHOW CONTROLL...

Страница 49: ...cycles to be performed until the next maintenance of the nozzle insert After maintenance reset counter by command no 35 described below Example Input NOZZLE SET 500000 Result 500000 cycles have been s...

Страница 50: ...t some minutes Return to the preceding window by pressing BACK Step 6 When the installation is complete press FINISH Step 7 Choose between the three options Restart Shut Down and Restart Later INFORMA...

Страница 51: ...Trigger Voltage Input 0 5 V Valve closed 12 V 30 V Valve opened Positive edge triggering 3 Input 0 5 V Ri 400 Trigger Voltage Input 0 0 8 V Valve closed 3 V 5 V Valve opened Positive edge triggering...

Страница 52: ...letely be detached so that the tappet becomes visible Step 3 In order to confirm step 2 a short trigger signal 500 s 80 ms must be sent to the control unit via PLC interface The system then returns th...

Страница 53: ...l chemical resistant Remember that the surface of the valve is sensitive to abrasion so do not use wire brushes and other inappropriate tools A specially developed cleaning tool kit CTK is available u...

Страница 54: ...tane Hexane Isopropanol Methylene Chloride Nitromethane Pentane Mercury Silicone Oil Toluol Water Xylene Legend Excellent compatibility No or only a marginal influence on the component Moderate compat...

Страница 55: ...ll the compressed air as follows Place the PP adapter fitting on the cartridge Rotate clockwise until it latches in place Connect the PVC hose with the KS4 CK 6 coupler plug to a compressed air supply...

Страница 56: ...cartridge Step 3 Replace the used cartridge by a new one The purifying agent can be supplied CAUTION All of the connectors must be installed and leak tight Step 4 Reinstall the compressed air connect...

Страница 57: ...UTION beware of tappet while disconnecting Be careful when disconnecting the fluid box The tappet can break if the fluid box is jammed Disengage the tappet centering piece and tappet sealing from the...

Страница 58: ...VTK VS BA 004e B User Manual MDS 3200A Cleaning 58 8 3 4 Fine Purification of Components...

Страница 59: ...of Tappet Sealing For replacement of seals a particular counter is not provided as the necessity depends on current applications substances to be dispensed etc Some materials caused by the tappet move...

Страница 60: ...ppet itself proceed as follows Tool MDT 310 features a receptacle boring for the tappet This boring has to be pushed carefully over the tappet until the studs of the tool latch in the cor responding r...

Страница 61: ...ceed as follows Tool MDT 310 features a receptacle boring for the tappet This boring has to be pushed carefully over the tappet until the studs of the tool latch in the cor responding recess of the ta...

Страница 62: ...e an inadequate valve type has been installed 2 INVALID VALVE DATA ERROR 102 The piezoelectric element does not match the current application during startup the control unit automatically verifies the...

Страница 63: ...in case of need Limits NL 80 140 C NL 80 120 C Error Code Display MDV TEMP HIGH PLEASE WAIT Error Code Status Menu TEMP ERROR 502 Corrective Action Switch OFF the system A certain cooling phase is re...

Страница 64: ...The problem can occur when writing data to the EEPROM Error Code Display EEPROM Error Press Enter Error Code Status Menu EEPROM WRITE ERROR Corrective Action Acknowledge the message by pressing enter...

Страница 65: ...nter Error Press Enter Error Code Status Menu No message Corrective Action Acknowledge by enter A corresponding remark about this event in the maintenance schedule is recommended 17 NO HEATER Press En...

Страница 66: ...r cushion Styrofoam IMPORTANT NOTE decontamination The customer is liable for all consequences resulting from insufficient decontamination of the system health of transport personnel 11 2 Storage The...

Страница 67: ...pet Guidance TG standard order no 1007075 TG H order no 1012971 Tappet Tappet CT CT 4 Tappet order no 1012007 CT 7 Tappet order no 1010915 CT10 Tappet order no 1010914 CT15 Tappet order no 1008347 Tap...

Страница 68: ...762 Supply Unit Cartridge 3 ccm order no 1007091 5 ccm order no 1007091 10 ccm order no 1008361 30 ccm order no 1007087 Fluid box connector Luer Lock order no 1007060 Fluid box connector tube 3 mm ord...

Страница 69: ...03 Nozzle Insert Changing Tool order no 1007083 MDT 304 Nozzle Insert Squeezing Out Tool order no 1007085 MDT 312 Tappet Sealing Tool FX order no 1012825 Hexagon Socket Key Set order no 1012993 CTK Cl...

Страница 70: ...o 1012098 N14 1200 order no 1012901 Nozzle Insert N16 N16 500 order no 1012218 N16 600 order no 1012219 N16 700 order no 1012220 N16 800 order no 1012843 N16 900 order no 1012844 N16 1000 order no 101...

Страница 71: ...VTK VS BA 004e B User Manual MDS 3200A Attachment 71 13 ATTACHMENT 13 1 EC Declaration of Conformity...

Страница 72: ...VTK VS BA 004e B User Manual MDS 3200A Attachment 72 13 2 Dimensional Drawing MDC 3200A...

Страница 73: ...VTK VS BA 004e B User Manual MDS 3200A Attachment 73 13 3 Dimensional Drawing MDV 3200A with MDX 3080 CC...

Страница 74: ...VTK VS BA 004e B User Manual MDS 3200A Attachment 74 13 4 Connection Diagram PLC Interface...

Страница 75: ...on The signer declares that the microdispensing system is free of any substances harmful to health The decontaminated system is shipped according to legal prescriptions Company _______________________...

Страница 76: ...control unit MDC Communicator 50 MDT 301 See Universal tool MDT 302 See Nozzle adjusting tool MDT 303 See Nozzle insert changing tool MDT 304 See Tool for squeezing out nozzle inserts MDT 310 See Tap...

Страница 77: ...ata 14 Thermocouple socket 16 Tool for squeezing out nozzle inserts 8 Tool for tappet sealing FX 8 Torques 9 Transport 66 TTF tappet 61 tungsten carbide tappet See TTF tappet Universal tool 8 valve 22...

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