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99878  05/20/03

Description

The Batcher is a programmable, microprocessor based unit which provides batch control, monitors flow
rate and controls the flow of processing liquids.  Start/Stop controls can be used in conjunction with
prewarn and final relays to provide valve actuation or pump control.  An optional configuration offers
streamlined preset adjustments, remote Start, Stop & Reset, and weighted averaging.

Application

The unit is normally used for batch control or inventory tracking.  The display may be toggled between
batch, rate, and grand total.  A programmable K-factor makes keying-in engineering units easy.  The unit
accepts pulse or contact closure inputs and provides two separate preset controls.

GBT

Principle of Operation

The batcher receives an input from a pulse producing flowmeter through a sensor.  The user programs
the batcher to condition the incoming pulses signal and compute the batch flow and flow rate.  A wide
variety of different functions can then be performed based on the programmed configurations such as
start/stop functions, totalizing, and/or flow rate monitoring.

GBT Series Technical Manual

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GBT

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GBT

GBT

Installation and Operating Manual

Features

Start/Stop Buttons & Remote Inputs

Separate 8 Digit K-Factors For Rate & Total

Accepts Pulse Inputs

Displays Rate, Total and Grand Total

Security Lockout with Missing Pulse Detection

Scaled Pulse Output

2 Setpoints For Two Stage Valve Control

NEMA 4X (IP65) Front Panel

Содержание GBT 110

Страница 1: ...ccepts pulse or contact closure inputs and provides two separate preset controls GBT Principle of Operation The batcher receives an input from a pulse producing flowmeter through a sensor The user pro...

Страница 2: ...is used incorrectly Please note operating instructions provided in this manual The instrument must be installed operated and maintained by personnel who have been properly trained Personnel must read...

Страница 3: ...Mounting 6 2 4 Electrical Connections 6 2 5 Wiring Connections and Diagrams 7 3 OPERATION 3 1 Front Panel Operation 8 3 2 Programming 9 3 3 K Factor Programming 9 3 4 Programming Flow Chart 10 3 5 How...

Страница 4: ...uts 25 6 TROUBLE SHOOTING AND MAINTENANCE GUIDE 6 1 Warning Messages 26 6 2 Troubleshooting 27 6 3 Removing The Case 28 6 4 Maintenance 28 7 CALCULATING THE K FACTORS 7 1 General 28 7 2 Calculating th...

Страница 5: ...ciples of Operation Presets When the start button is pushed two relays engage simultaneously to start flow When the prewarn number is reached one relay drops out When the preset number is reached the...

Страница 6: ...atus of the unit can be observed but LOCK ON ap pears if changes are attempted Entering the code again returns the unit to LOCK OFF status Frequency out The Batcher generates a pulse out for each fact...

Страница 7: ...ut and the unit displays the amount that was batched 0 if in Set to Preset mode Stop a Batch Press B to temporarily stop process by de energizing the PRESET and PREWARN relays Press start A to continu...

Страница 8: ...minimum of 10 years if power is lost Reset Front push button CLR resets displayed number and control output Remote Input Terminal 5 Open or 0 to 1 VDC low 3 to 30 VDC high 10K ohm input impedance to...

Страница 9: ...2123 12345678901234567890123456789012123 12345678901234567890123456789012123 12345678901234567890123456789012123 12345678901234567890123456789012123 12345678901234567890123456789012123 123456789012345...

Страница 10: ...er proceed as follows a Prepare the panel opening b Slipthegasket provided overtherearofthe counter case and slide it forward until it engages the inner surface of the front bezel c Install the screws...

Страница 11: ...USED 10 START INPUT 11 GROUND DC 12 GROUND DC 13 12 VOLTS OUT 14 DC POWER IN 12 to 27 VDC 15 ISOLATED 12 VOLTS OUT 16 ISOLATED 12 VOLTS OUT 17 AC INPUT 18 AC INPUT 19 NO CONNECTION 20 NO CONNECTION 1...

Страница 12: ...is sent to the display The following equation is used W Weight 00 99 If a weight of 00 is used the new rate data will go directly to the display without being averaged If a number other than 00 is en...

Страница 13: ...Current Value The number that is currently programmed for that step It must be cleared CLR button before entering a new value 00 No Value Indicates that programmed value for that step has been cleare...

Страница 14: ...CTOR XXXX CLR R0 SP ENT D B D E C L O C 8 7 6 5 4 3 2 1 ENT 0 ENT PRESET ENT D XXXX CLR PREWARN D XXXX CLR ENT PRE TYP ENT D D EZ PRE STD PRE ENT 0 ENT 0 ENT MENU D Run Mode Programming Flow Chart On...

Страница 15: ...ritten over the Presets or K Factors Will these numbers be accepted if the ENT button is pushed A No in order for a Preset or K Factor to be changed the old number must be cleared out first by depress...

Страница 16: ...Preset is 1234 then set your Prewarn at 10 not at 1224 Enter a Prewarn of 0 for the Prewarn and Preset relays to activate together To disable the Prewarn relay enter the same value for Preset and Prew...

Страница 17: ...ween selections Enters displyed selection Run Mode The PRE TYP is Set MENU ITEM 4 COUNT Setting the Counter PRESS DISPLAY PRESET PREWARN PRE TYP COUNT K FACTOR K FACTOR flashes then shows the current...

Страница 18: ...by R0 or SP DEC LOC Store R0 or SP DEC LOC allows the user to choose where the decimal point will be located when the Batch Count or Grand Total are displayed The decimal point is for display only an...

Страница 19: ...ter calculated value from notes or worksheet WINDOW Store new K Factor Normally the ratemeter updates each second If no signal comes in during that time the ratemeterwillwaituntilthewindowtimesoutoras...

Страница 20: ...739 Note that trailing zeroes will be inserted only if necessary Digits beyond the SIG FIG value are truncated and zeroes are inserted as needed no round ing is done SIG FIG 00 Clears out existing SI...

Страница 21: ...d changed b Prewarn can still be accessed but cannot be changed c the rest of the menu cannot be accessed To unlock the unit simply press 1 0 0 0 The words LOCK OFF will appear briefly When the unit i...

Страница 22: ...t Code number is displayed 0 Flashes Clears out existing Lockout Code 1234 Flashes Sample Lockout Code or enter desired value from notes or worksheet Be sure to record any changes in the lockout code...

Страница 23: ...unter K Factor This means that for every time the counter increments a pulse is available at the output Various output frequencies are available to the user for driving external devices In case the ra...

Страница 24: ...on the rear of the unit 3 8 3 Locking the Unit The unit is shipped from the factory unlocked To lock the unit it must be in the Run Mode The unit is shipped from the factory with a Lockout Code of 10...

Страница 25: ...ay This means that all pre run and post run pulses will be recorded For this reason always press the CLR button before start The START button energizes the Preset and Prewarn relays The STOP button de...

Страница 26: ...pulse width is determined by the dip switch settings See Table 4 1 below DIP SWITCH SETTINGS Table 4 1 SW1 SW2 SW3 SW4 Conditioning ON ON 0 100 Hz min 12 5 msec on off ON OFF 0 1000 Hz min 1 25 msec o...

Страница 27: ...with pull up Terminal 4 Has a 4 7 K Ohm pull up resistor to 5 VDC and must be pulled low Typical drivers in clude a contact closure to Ground such as Terminal 12 or an NPN transistor proximity switch...

Страница 28: ...nputs Terminals 12 14 TheBatcher maybepoweredbyanexternalDC power supply The supply must provide 12 27 Volts DC and at least 280 mA of current The positive side DC of the DC supply should be hooked to...

Страница 29: ...l counts stored in the internal buffer will be pulsed out at the selected frequency even if the counter is reset before it is finished sending them Figure 5 0 1 5 2 Control Outputs 5 2 1 SPDT Relay Ve...

Страница 30: ...your input is not ex ceeding the Batcher ratings of 20 KHz Max Input speed b Change your OUT FREQ settings to handle a higher count speed Section 3 3 Menu Item 7 c Change your count K Factor to a lar...

Страница 31: ...start batch Possible Cause 1 Displayed Batch count al ready exceeds the Preset value Test Procedure Check Preset value against the displayed value If the Preset is less go to corrective action Correc...

Страница 32: ...er does not require any Routine Maintenance by the user If a problem should occur and all troubleshooting proce dures have been exhausted contact your lo cal representative or distributor phone num be...

Страница 33: ...divide by sec to min 60 00 sec to hr 3600 min to sec 0 01666667 min to hr 60 00 hr to min 0 01666667 hr to sec 0 0002778 7 2 2 Digital K Factor Formulas Pulses Base K Factor Units Value Base K Factor...

Страница 34: ...6 _ WEIGHT 00 99 _ _ Lockout Code SECUR _ _ CODE _ _ _ _ Output Communication Not Used Analog Output Not Used 8 Programming Worksheet OUTput FREQuency 20000 2000 200 10 Terminals 1 NOT USED 2 SCALED O...

Страница 35: ...e date of shipment to Buyer The Warranty is limited to repair or replacement of the defective unit at the option of the manufacturer This warranty is void if the product has been altered misused disma...

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