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Revision F August 2022

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Documentation



Manufacturer’s Assembly Manual



Manufacturer’s Drawing Package

Personal Protective equipment



Eye

Protection



Gloves



Safety-toe

Shoes



Protective

Clothing



Reflective

Vest

Cutting equipment



Rotary Hammer Drill



Rebar cutting bit



Concrete drill bits – 7/8” [22 mm]

(Double-Fluted)



Grinder, Hacksaw or Torch (optional)

Important:

Valtir recommends using

double-fluted

drill bits to achieve optimum

tensile strength when applying an approved adhesive anchoring system (p. 15).

Figure 7

Quad to 31” W-Beam

Содержание QuadGuard M10

Страница 1: ......

Страница 2: ...BILITIES could result in serious injury or death Important These instructions are for standard assembly specified by the appropriate highway authority In the event the specified system assembly mainte...

Страница 3: ...35 Inspection Frequency 35 Visual Drive By Inspection 35 Walk Up Inspection Checklist 35 Post Impact Instructions 36 Parts Ordering Procedure Drawings 38 Parts List s Quantities 38 QuadGuard M10 w Te...

Страница 4: ...opriate highway authority If there are deviations alterations or departures from the assembly protocol specified in this manual the device may not perform as tested Important DO NOT use any component...

Страница 5: ...isiting Valtir com Product QuadGuard M10 Please contact Valtir if you have any questions concerning the information in this manual or about the QuadGuard M10 It is the responsibility of the installer...

Страница 6: ...armful contact with products other vehicles or nearby hazards or objects by any vehicle object or person whether or not the products were assembled in consultation with Valtir or by third parties The...

Страница 7: ...adGuard M10 has successfully passed the requirements stipulated in MASH with both the light car and pickup trucks at speeds of up to 44 mph 70 kph at redirection angles up to 25 degrees During head on...

Страница 8: ...l of Materials and system drawings shipped with your system Please call Valtir if you have any system questions p 3 Note Components are not shown to scale Tension Strut Backup 24 Diaphragm 24 Panel Fe...

Страница 9: ...Bays QG G Monorail Three Bays QG G 611368 611375 611379 Shim 12GAX3 5 8X8 Bracket Angle 2X1 W Holes Bracket Pull Out 614062 626817 605535 Bracket Cart Hold Down Bracket Cart Support Nose Washer Bar 1...

Страница 10: ...8X3 1 2 G5 113518 113596 113660 Rail Bolt 5 8X2 Bolt Rail 5 8 11X5 Bolt Hex 3 4X2 G8 003400 004441 113555 Anchor 3 4X6 1 2 G5 Anchor 3 4X7 G5 Anchor 3 4X18 G5 117540 117542 116799 Nut Hex 1 4 Nut Hex...

Страница 11: ...Flat 3 8X1 118100 118089 118036 Washer Flat 5 8X1 3 4 Washer Fender 3 8X2 Washer Flat 3 4X2 003300 118038 118027 Mushroom Washer Flat Screw 5 8X5 G8 Die Spring 5 8 X 1 1 2 617045 116878 117459 Cartrid...

Страница 12: ...correct Panel s to use will depend on the direction of traffic and what type of barrier or road feature the QuadGuard M10 is shielding Contact the Customer Service Department prior to deployment if yo...

Страница 13: ...n Gloves Safety toe Shoes Protective Clothing Reflective Vest Cutting equipment Rotary Hammer Drill Rebar cutting bit Concrete drill bits 7 8 22 mm Double Fluted Grinder Hacksaw or Torch optional Impo...

Страница 14: ...ded in this manual have been strictly followed Miscellaneous Traffic control equipment Lifting and moving equipment A lifting device is preferred although a forklift can be used Minimum 5 000 lb capac...

Страница 15: ...ar is critical to avoid interference with the concrete anchor bolts Warning Location of the Backup in relation to nearby objects will affect the operation of the attenuator Upon impact the Fender Pane...

Страница 16: ...allations the QuadGuard M10 should be installed only on an existing or freshly placed and cured concrete base 4000 psi 28 MPa minimum Orientation of the concrete base and the attenuator must comply wi...

Страница 17: ...inimum 4000 psi 28 MPa concrete Allow the concrete to cure a minimum of seven days before applying anchoring adhesive 2 Drill Boreholes Caution It is the responsibility of the installer to consult OSH...

Страница 18: ...oles and Wait for Adhesive to Cure Push the stud down through the part to be anchored and into the borehole Caution Do not disturb or load the stud until the approved adhesive material has fully cured...

Страница 19: ...so the nut is flush with end of stud 3 Insert each Stud with Washer and Nut into Borehole Push stud with washer and nut into borehole Important The stud should be flush with the top of the nut in both...

Страница 20: ...t 2022 Figure 12 Elevation View 6 Bay TL 3 6 5 4 1 2 3 TYPE I Figure 11 Plan View TYPE II FRONT BACK KEY 1 Backup 2 Quad Beam Fender Panel 3 Nose Cover 4 Cartridge 5 Diaphragm 6 Monorail Figure 13 3 B...

Страница 21: ...the Nose of each system Note There will always be one more Cartridge in the system than the number of Bays in the system To determine number of Bays count Fender Panels on one side Figure 14 Measuring...

Страница 22: ...line of the system Mark a construction line parallel to the center line and offset 6 5 165 mm to one side as shown in Figure 16 The edge of the Monorail will be positioned on this line Note The concre...

Страница 23: ...e Backup and Monorail must be anchored by a stud using an approved adhesive p 16 3 Anchor the Monorail Monorail Placement for Tension Strut Backup Figure 21 Locate Monorail on foundation with side of...

Страница 24: ...y drawing s below Note Do not use a Side Panel when a Transition Panel is used Assembly Tip Use drift pin to align the center hole of the Side Panel with the center hole of the Backup before inserting...

Страница 25: ...rough foundation Figure 21 Backup and Monorail Location for Tension Strut Backup Figure 20 Final Anchor Height After Applied Torque ANCHOR WASHER ROADWAY BACKUP OR MONORAIL NUT CAUTION 1 1 2 38 mm Max...

Страница 26: ...so that the front face of the Diaphragm shape faces toward the Nose of the system as shown in Figure 23 Important Slide one Diaphragm all the way to the Backup to ensure the system is able to collapse...

Страница 27: ...r of the slot in the Fender Panel Attach Mushroom Washer Assembly as shown in Figure 26 Detail 26a and 26b Do not torque fasteners at this time This Step 1 helps to balance the Fender Panel Step 2 Sli...

Страница 28: ...ugh slot Figure 26 Fender Panel Assembly Detail 26b Mushroom Washer Orientation Detail 26a Mushroom Washer Attachment 5 8 HEX NUT SMALL DIAPHRAGM SIDE PANEL FENDER PANEL OR TRANSITION PANEL KEEP CENTE...

Страница 29: ...ved tighten the Mushroom Washer Assembly small hex nut until it reaches the end of the threads Assemble the remaining Diaphragms and Fender Panels following the same procedures 8 Attach End Cap Attach...

Страница 30: ...o to the front of the Backup as shown below Figure 30 Lower Cartridge Support Bracket Assembly Tension Strut Backup TENSION STRUT BACKUP Figure 29 Lower Cartridge Support Bracket Assembly STEP 2 Mount...

Страница 31: ...e C Adjust Nose assembly height so top front Nose is 32 1 8 above concrete pad Tighten all six 6 rail bolts and nuts D Install Type 1 Cartridge insuring directional arrow is pointing to front of syste...

Страница 32: ...se not shown for clarity BAR WASHER 5 8X5 RAIL BOLT 3 4 SCH 80X3 PIPE 5 8X5 RAIL BOLT PULLOUT BRACKET Detail 31f Inside View Nose Cover Cut Away Detail 31e End View Nose Cover Removed Detail 31d insid...

Страница 33: ...ent of Cartridge Nose Support Bracket 3 8 HEX NUT 3 8 HEX BOLT 3 8 FLAT WASHER 3 8X2 FLAT WASHER CARTIRDGE HOLD DOWN BRACKET 3 8 HEX NUT ANGLE BRACKET 3 8 WASHER Figure 33 Note height of Cartridge sup...

Страница 34: ...Gap 12 Cartridge Placement The top surface of the Nose Cartridge should be horizontal To complete the assembly of a QuadGuard M10 place the appropriate Cartridge in each Bay and Nose section of the s...

Страница 35: ...artridge is placed in each Bay and pointing to front of system p 19 Cartridge Hold Down Bracket is secure and engaged with Nose Cartridge p 19 Every hole and slot in Backup and Monorail is anchored pp...

Страница 36: ...visual drive by inspection Walk Up Inspection Checklist Clear and dispose of on site debris Clear and remove excessive dirt from around the Monorail and Diaphragm feet Bolts are tight and rust free An...

Страница 37: ...system can be restored to its original position Caution Use eye protection and gloves when refurbishing the Mushroom Washer Die Spring Assembly Do not place fingers underneath an assembled Mushroom W...

Страница 38: ...d for these overlapping parts including Fender Panels overlapping Panels behind the system is 78 20 mm Important Ensure the Mushroom Washer Assemblies are torqued to the end of the threads If the gaps...

Страница 39: ...rrier Quad to Single Slope Barrier Quad to Vertical Concrete End Shoe None Parts List s Quantities Tension Strut Backup PN Description 6 Bay 3 Bay 118710 Adhesive HY200 330 Hilti 14 9 626055 Backup TS...

Страница 40: ...4 OD X 1 1 2 12 6 117542 Stud 3 4X7 G5 56 36 626818 Washer Bar 10GAX2X14 2 2 118036 Washer Flat 3 8X1 G 4 4 118038 Washer Flat 3 8X2 2 2 003300 Washer Flat 5 8X1 3 4 12 6 118027 Washer Flat Heavy 3 4X...

Страница 41: ...Valtir com 40 Revision F August 2022 QuadGuard M10 w Tension Strut Backup QGMTSCVR U...

Страница 42: ...Valtir com 41 Revision F August 2022 TS Concrete Pad 618686...

Страница 43: ...Valtir com 42 Revision F August 2022 TS Concrete Pad 8 w Rebar 618686...

Страница 44: ...Valtir com 43 Revision F August 2022 TS Concrete Pad 8 wo Rebar 618686...

Страница 45: ...Valtir com 44 Revision F August 2022 Tension Strut Backup 627448...

Страница 46: ...Valtir com 45 Revision F August 2022 Monorail Assembly 625637...

Страница 47: ...Valtir com 46 Revision F August 2022 Diaphragm Assembly 625650...

Страница 48: ...Valtir com 47 Revision F August 2022 Shim Kit 627518...

Страница 49: ...Valtir com 48 Revision F August 2022 Fender Panel Assembly 608236...

Страница 50: ...Valtir com 49 Revision F August 2022 Nose Assembly 626814...

Страница 51: ...Valtir com 50 Revision F August 2022 31 W Beam Guardrail Transition QGMTSCVR TWLR...

Страница 52: ...Valtir com 51 Revision F August 2022 Thrie Beam Guardrail Transition QGMTSCVR TTLR...

Страница 53: ...Valtir com 52 Revision F August 2022 Safety Shape Barrier Transition QGMTSCVR T4...

Страница 54: ...Valtir com 53 Revision F August 2022 Single Slope Transition QGMTSCVR T6...

Страница 55: ...Valtir com 54 Revision F August 2022 Vertical Barrier Transition QGMTSCVR ES...

Страница 56: ...Valtir com 55 Revision F August 2022 Vertical Barrier Transition Extended QGMTSCVR SPE...

Страница 57: ...Valtir com 56 Revision F August 2022 NOTES...

Страница 58: ...Valtir com 57 Revision F August 2022 NOTES...

Страница 59: ...Valtir com 58 Revision F August 2022 NOTES...

Страница 60: ......

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