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Utilimaster REACH, Руководство по обслуживанию

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Utilimaster Corporation attempts to provide 

information that is accurate, complete, and 

useful.  All information contained in this 

manual is based on the latest product infor-

mation available at the time of publication.  

However, because of the Utilimaster policy 

of continual product improvement, Utilimas-

ter reserves the right to amend the informa-

tion in this document at any time without 

prior notice.  

This material is confidential and the prop

-

erty of Utilimaster.  It is shared with your 

company for the sole purpose of helping you 

with the operation of the described equip-

ment.

Utilimaster makes no warranty of any kind 

with regard to this material, including, but 

not limited to, the implied warranties of 

merchantability and fitness for a particular 

purpose.  Utilimaster shall not be liable for 

errors contained herein or for incidental or 

consequential damages in connection with 

the furnishing, performance, or use of this 

material.

Utilimaster expressly disclaims all respon-

sibility and liability for the installation, use, 

performance, maintenance, and support of 

third-party products.  Customers are advised 

to make their independent evaluation of such 

products.

No part of this document may be photo-

copied, reproduced, or translated to another 

language without the prior written consent 

of Utilimaster.

Utilimaster Corporation attempts to provide 

information that is accurate, complete, and

For Assistance Call: 800-237-7806

 Visit us at: 

www.utilimaster.com

14

Reach—Body Service Manual

 E-mail: 

[email protected]

Body Panel Repair

Overview

This section summarizes the various repair options for the composite body panels (hood, sidewalls, and 

roof) on the Reach vehicle.  They are listed in order of severity of damage and difficulty of repair.  

 

Gelcoat Repair:  

The exterior body of the Reach has a gelcoat finish.  Unlike painted surfaces, 

superficial damage to the gelcoat can often be buffed out to its original finish.  Dents and deep 

scratches can be covered by applying a layer of gelcoat that is sanded and buffed back to its 

finished look.  Adding the color of the original body to the gelcoat before application eliminates 

need for paint.

 

Minor Repair:  

Damage that penetrates the composite (glass-reinforced) substructure but does 

NOT go through to the other side 

OR

 a hole no larger than a golf ball can be repaired with a 

commonly obtained resin and fiberglass matting kit.

 

Major Repair:  

A hole or damaged area larger than a golf ball should be cut out and a 

replacement plug of new material should be bonded in its place.

  

Extreme Repair:  

Damage that impacts multiple areas (roof, side wall, rear structure) that 

requires replacing structural aluminum extrusions should be evaluated by an experienced 

technician familiar with the Reach design before attempting the repair.

Gelcoat Repair

Use the gelcoat repair process for dents and scratches that do NOT penetrate the composite substructure.

1.  Use a marker to highlight all cracks.
2.  Remove any decals or body graphics in the repair area. 
3. 

Use a die grinder with a rotary file bit to open and roughen the edges and remove any loose 

debris.

4.  Sand 1–2" beyond the perimeter of the repair area.

CAUTION:  Utilimaster recommends that body panel repairs be done by an experienced body shop or 

at Utilimaster's Customer Service Department in Wakarusa, Indiana.  Contact Utilimaster Customer 

Service Department for further assistance.

CAUTION:  Read and understand ALL product instructions and safety procedures.  The effectiveness 

of the repair can be compromised by environmental conditions and poor application.  Product 

application and safety instructions provided by the manufacturers always supersede information 

provided by Utilimaster.

WARNING:  Use the proper protective equipment (rubber gloves, mask, etc.) appropriate to the 

process.

Mark cracks

Using a die grinder to clean out gelcoat

Содержание REACH

Страница 1: ...not limited to the implied warranties of merchantability and fitness for a particular purpose Utilimaster shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of thi...

Страница 2: ...the instructions in this document for safe and optimal operation and maintenance of this vehicle This manual contains drawings and photos to aid in servicing the vehicle and it may include maintenance information on some items installed but not manufactured by Utilimaster Corporation Items such as chassis and drive train components or certain interior furnishings may be covered by separate manufac...

Страница 3: ...ty and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete a...

Страница 4: ...terial Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation att...

Страница 5: ...or the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 5 For Assistanc...

Страница 6: ...limaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to p...

Страница 7: ...allation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 7 For Assistance Call 800 ...

Страница 8: ...rformance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For Assistance Call 800 237 7806 Visit us...

Страница 9: ...nformation that will help you complete the procedure CAUTIONS warn against making an error that could damage the vehicle WARNINGS remind you to be careful when there is risk of personal injury Below are some basic WARNINGS that you should heed when you work on the vehicle s body They are not all inclusive and common sense must be used when servicing vehicles Always read and understand all instruct...

Страница 10: ...For Assistance Call 800 237 7806 Visit us at www utilimaster com 10 Reach Body Service Manual E mail custsvc utilimaster com Vehicle orientation Before You Go Inspection Checklist Before driving inspect the following Visually inspect the tires for possible underinflation or damage Test tire inflation pressure with a quality pressure gauge at least weekly Check wheels for cracks damage or any missi...

Страница 11: ...Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts t...

Страница 12: ... and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and Figure LA 15 Federal Certification Label For Assistance Call 8...

Страница 13: ...ocument may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 13 For Assistance Call 800 237 7806 Parts On line https parts utilimaster com Reach Body Service Manual Fax 574 862 7637 Service Procedures Batteries Access NOTE The access panel for the batte...

Страница 14: ...h Unlike painted surfaces superficial damage to the gelcoat can often be buffed out to its original finish Dents and deep scratches can be covered by applying a layer of gelcoat that is sanded and buffed back to its finished look Adding the color of the original body to the gelcoat before application eliminates need for paint Minor Repair Damage that penetrates the composite glass reinforced subst...

Страница 15: ...eir independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 15 For Assistance Call 800 237 7806 Parts On line https parts utilimaster com Reach Body Service Manual Fax 574 862 7637 5 Inspect ...

Страница 16: ...urate complete and For Assistance Call 800 237 7806 Visit us at www utilimaster com 16 Reach Body Service Manual E mail custsvc utilimaster com Minor Composite Repair Minor repair is necessary with damage that penetrates the composite glass reinforced substructure that does NOT go through to the other side OR holes no larger than a golf ball 1 Remove any decals or body graphics in the repair area ...

Страница 17: ... the composite glass reinforced substructure is larger than a golf ball 1 Remove any decals or body graphics in the repair area 2 Remove anything mounted inside the vehicle that would be affected by the repair process 3 Measure the damaged area and use a straight edge and square to cut out a replacement plug from a new panel The plug should be at least 1 larger than the damaged area on all sides 4...

Страница 18: ...use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For Assistance Call 800 237 7806 Vi...

Страница 19: ...n sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate co...

Страница 20: ...mance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Util...

Страница 21: ...es in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without th...

Страница 22: ...ion with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior writt...

Страница 23: ...rformance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster ...

Страница 24: ...hing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utili...

Страница 25: ...ility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complet...

Страница 26: ...ndent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For Assistance Call 800 237 7806 Visit us at www utilimaster com 26 Reach Body Service Manual E mail custsvc utilimaster com Cladding Front F...

Страница 27: ...ndent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 27 For Assistance Call 800 237 7806 Parts On line https parts utilimaster com Reach Body Service Manual Fax 574 862 7637 Rear There are five ...

Страница 28: ...ndependent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For Assistance Call 800 237 7806 Visit us at www utilimaster com 28 Reach Body Service Manual E mail custsvc utilimaster com Upper Post ...

Страница 29: ...independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 29 For Assistance Call 800 237 7806 Parts On line https parts utilimaster com Reach Body Service Manual Fax 574 862 7637 Kickplate Remo...

Страница 30: ...erformance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster...

Страница 31: ...ntial damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language...

Страница 32: ...ster shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part...

Страница 33: ...f such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 33 For Assistance Call 800 237 7806 Parts On line https parts utilimaster com Reach Body Service Manual Fax 574 862 7637 A Pillar Removal NOTE On driver s side...

Страница 34: ...party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For Assistance Call 800 237 7806 Visit us at www utilimaster com 34 Reach Body Servi...

Страница 35: ...ed to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 35 For Assistance Call 800 237 7806 Parts On line https parts utilimaster com Reach Body Service Manual Fax 574 862 76...

Страница 36: ...s Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For Assistance Call 800 237 7806 Visit us at www utilimaster com 36 Reach Body Service Manual E m...

Страница 37: ...lity and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete...

Страница 38: ...ssly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide informa...

Страница 39: ...ustomers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 39 For Assistance Call 800 237 7806 Parts On line https parts utilimaster com Reach Body Service Man...

Страница 40: ...hoto copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For Assistance Call 800 237 7806 Visit us at www utilimaster com 40 Reach Body Service Manual E mail custsvc utilimaster com Tray Panel Removal 1 Remove four M6 screws from tray panel 2 Remove panel and set a...

Страница 41: ...essly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide inform...

Страница 42: ...dental or consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated t...

Страница 43: ...rial Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attem...

Страница 44: ...omers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For Assistance Call 800 237 7806 Visit us at www utilimaster com 44 Reach Body Service Manual E mail cu...

Страница 45: ...ormation that is accurate complete and 45 For Assistance Call 800 237 7806 Parts On line https parts utilimaster com Reach Body Service Manual Fax 574 862 7637 Doors Cab Slider NOTE The cab door handle and locking options vary Some of the most common types are described here To open the locked door from outside the cab insert the key and turn clockwise 1 4 turn until lock pops out then turn key ba...

Страница 46: ...performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For Assistance Call 800 237 7806 Visit ...

Страница 47: ... expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide i...

Страница 48: ...consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another ...

Страница 49: ...nance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 49 For Assistance Call 800 237 7806 Parts On line https p...

Страница 50: ...the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For Assistance Cal...

Страница 51: ...ance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 51 For Assistance Call 800 237 7806 Parts On l...

Страница 52: ...hing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utili...

Страница 53: ...r a particular purpose Utilimaster shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evalu...

Страница 54: ... consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another...

Страница 55: ...ance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 55 For Assistance Call 800 237 7806 Parts On line https pa...

Страница 56: ...ing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilim...

Страница 57: ...ormance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Ut...

Страница 58: ...support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For Assistance Call 800 237 7806 Visit us at www utilimaster com 58...

Страница 59: ...party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 59 For Assistance Call 800 237 7806 Parts On line https parts utilimaster com Reach ...

Страница 60: ...ch products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For Assistance Call 800 237 7806 Visit us at www utilimaster com 60 Reach Body Service Manual E mail custsvc utilimaster com Installation 1 Align exterior handle w...

Страница 61: ...hird party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 61 For Assistance Call 800 237 7806 Parts On line https parts utilimaster com R...

Страница 62: ...isclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information t...

Страница 63: ...d liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 63...

Страница 64: ... performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimast...

Страница 65: ...ehicles you are servicing Because Utilimaster manufactures customized vehicle bodies this document cannot list and illustrate every possible option for every vehicle The most common body options are described here Use this information as a guideline Refer also to the door manufacturer s service guide NOTE Safety application and operation instructions provided by the door manufacturer should always...

Страница 66: ...y disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide informatio...

Страница 67: ...vide information that is accurate complete and 67 For Assistance Call 800 237 7806 Parts On line https parts utilimaster com Reach Body Service Manual Fax 574 862 7637 Removal 1 Close door 2 Remove cables See Remove Cables 3 Remove the hex head bolt and nut from stops located at the end of the track and remove stops 4 Slowly move door up and remove from top of track Installation 1 Lift and slowly ...

Страница 68: ...y be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For Assistance Call 800 237 7806 Visit us at www utilimaster com 68 Reach Body Service Manual E mail custsvc utilimaster com 5 Release the cable drum from the shaft by loosening the two set screws on th...

Страница 69: ...he prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 69 For Assistance Call 800 237 7806 Parts On line https parts utilimaster com Reach Body Service Manual Fax 574 862 7637 Panels Removal NOTE Before removing the bottom panel the cable needs to be removed See Remove Cables NOTE Remove hardware from panels to be used on repla...

Страница 70: ...e and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For Assistance Call 800 237 7806 Visit us at www utilimaster ...

Страница 71: ... provide information that is accurate complete and 71 For Assistance Call 800 237 7806 Parts On line https parts utilimaster com Reach Body Service Manual Fax 574 862 7637 Spring Adjustment NOTE A properly counterbalanced door should remain in the same position when stopped If the door leaves the floor by itself the spring is wound too tightly and a few quarter turns should be released If the door...

Страница 72: ...d liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and Fo...

Страница 73: ... all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is a...

Страница 74: ...hose for vehicles you are servicing Because Utilimaster manufactures customized vehicle bodies this document cannot list and illustrate every possible option for every vehicle The most common body options are described here Use this information as a guideline Refer also to the door manufacturer s service guide NOTE Safety application and operation instructions provided by the door manufacturer sho...

Страница 75: ...y for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 75 For Assis...

Страница 76: ...attempts to provide information that is accurate complete and For Assistance Call 800 237 7806 Visit us at www utilimaster com 76 Reach Body Service Manual E mail custsvc utilimaster com Removal 1 Close door 2 Remove cables See Remove Cables 3 Remove the nuts washers and bolts from stops located at the end of the track and set aside 4 Slowly move door up and remove from tracks Installation 1 Lift ...

Страница 77: ... copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 77 For Assistance Call 800 237 7806 Parts On line https parts utilimaster com Reach Body Service Manual Fax 574 862 7637 5 Release the cable drum from the shaft by loosening the two set screws on the cable drum a...

Страница 78: ...formance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For Assistance Call 800 237 7806 Visit us ...

Страница 79: ...er expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide...

Страница 80: ...d liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and Fo...

Страница 81: ...aterial Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation at...

Страница 82: ...ovide information that is accurate complete and For Assistance Call 800 237 7806 Visit us at www utilimaster com 82 Reach Body Service Manual E mail custsvc utilimaster com Springs Adjustment NOTE A properly counterbalanced door should remain in the same position when stopped If the door leaves the floor by itself the spring is wound too tightly and a few quarter turns should be released If the do...

Страница 83: ...and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and ...

Страница 84: ...ll respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is acc...

Страница 85: ...sclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information th...

Страница 86: ...d liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and Fo...

Страница 87: ...ion use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 87 For Assistance Call 800 237 ...

Страница 88: ...able for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document ma...

Страница 89: ... the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written conse...

Страница 90: ... reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For Assistance Call 800 237 7806 Visit us at www utilimaster com 90 Reach Body Service Manual E mail custsvc utilimaster com Fuel Sending Unit Access Panel Composite Floor Located in the cargo area is an access panel fo...

Страница 91: ...rior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 91 For Assistance Call 800 237 7806 Parts On line https parts utilimaster com Reach Body Service Manual Fax 574 862 7637 Installation 1 Use a grinder to clean off any old structural adhesive 2 Clean contact surfaces at floor and on panel with isopropyl alcohol and allow to dry ...

Страница 92: ... translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For Assistance Call 800 237 7806 Visit us at www utilimaster com 92 Reach Body Service Manual E mail custsvc utilimaster com Glass Tools and Materials The following information can be shared with auto glass shops If you do the job yo...

Страница 93: ...tion of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 93 For Assistance Call 800 237 7806 Parts On line https parts utilimaster com Reach Body Service Manual Fax 574 862 7637 Windshield Tool Kit P N 23003394...

Страница 94: ...ability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For As...

Страница 95: ...age without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 95 For Assistance Call 800 237 7806 Parts On line https parts utilimaster com Reach Body Service Manual Fax 574 862 7637 Quarter Glass Removal 1 Remove mirror See Remove Mirrors 2 Remove A pillar trim See Remove A Pillar Trim 3 Remove front quarter fender See R...

Страница 96: ...s No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For Assistance Call 800 237 7806 Visit us at www utilimaster com 96 Reach Body Service Manual E mail custsvc utilimaster com Glass Prep and Bonding 1 For windshield replacem...

Страница 97: ... with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written ...

Страница 98: ...dent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For Assistance Call 800 237 7806 Visit us at www utilimaster com 98 Reach Body Service Manual E mail custsvc utilimaster com Windshield Instal...

Страница 99: ...arty products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 99 For Assistance Call 800 237 7806 Parts On line https parts utilimaster com Reach B...

Страница 100: ...amages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language withou...

Страница 101: ...s in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the...

Страница 102: ...rmance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For Assistance Call 800 237 7806 Visit us at...

Страница 103: ...ependent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 103 For Assistance Call 800 237 7806 Parts On line https parts utilimaster com Reach Body Service Manual Fax 574 862 7637 Handrail Removal...

Страница 104: ...consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another ...

Страница 105: ...on use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 105 For Assistance Call 800 237 ...

Страница 106: ...ined herein or for incidental or consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied rep...

Страница 107: ...s contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo cop...

Страница 108: ...rein or for incidental or consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced...

Страница 109: ...limaster shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No ...

Страница 110: ...consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another ...

Страница 111: ...lar purpose Utilimaster shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of su...

Страница 112: ...le for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may ...

Страница 113: ...Utilimaster shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products ...

Страница 114: ...ein or for incidental or consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced ...

Страница 115: ...se Utilimaster shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such produc...

Страница 116: ...ed reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For Assistance Call 800 237 7806 Visit us at www utilimaster com 116 Reach Body Service Manual E mail custsvc utilimaster com Condenser The condenser is located on the passenger side of the vehicle behind the bumper f...

Страница 117: ...of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corpo...

Страница 118: ...advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For Assistance Call 800 237 7806 Visit us at www utilimaster com 118 Reach Body Service Manual E mail custsvc uti...

Страница 119: ... may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 119 For Assistance Call 800 237 7806 Parts On line https parts utilimaster com Reach Body Service Manual Fax 574 862 7637 6 Remove trinary switch See Remove Trinary Switch 7 Remove two screws from dr...

Страница 120: ...damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language witho...

Страница 121: ...nd liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 1...

Страница 122: ...le for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may ...

Страница 123: ...ar purpose Utilimaster shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of suc...

Страница 124: ...shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of t...

Страница 125: ...performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaste...

Страница 126: ... or for incidental or consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or ...

Страница 127: ...t be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this docu...

Страница 128: ...master shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No pa...

Страница 129: ...pose Utilimaster shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such prod...

Страница 130: ...formance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For Assistance Call 800 237 7806 Visit us ...

Страница 131: ...be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this docume...

Страница 132: ...a particular purpose Utilimaster shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluat...

Страница 133: ...ose Utilimaster shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such produ...

Страница 134: ...mages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without...

Страница 135: ... material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation ...

Страница 136: ...h the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written cons...

Страница 137: ...d fitness for a particular purpose Utilimaster shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their indep...

Страница 138: ... liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For...

Страница 139: ...his material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporati...

Страница 140: ...Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts t...

Страница 141: ...ter shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part ...

Страница 142: ...for incidental or consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or tran...

Страница 143: ...laims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that...

Страница 144: ...ce or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilima...

Страница 145: ...sly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide informat...

Страница 146: ...ims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that i...

Страница 147: ...ter expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provid...

Страница 148: ...this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporat...

Страница 149: ...se of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Co...

Страница 150: ...terial Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation att...

Страница 151: ...lete and 151 For Assistance Call 800 237 7806 Parts On line https parts utilimaster com Reach Body Service Manual Fax 574 862 7637 Lights Grommet mounted Grommet mounted lights are used in a variety of areas including back up lights rear turn lights cab and cargo dome lights and brake lights Bullet lights mini marker lights and 4 round lights are all grommet mounted lights Removal NOTE To remove t...

Страница 152: ... for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For Assistanc...

Страница 153: ...and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 153 For Assistance Call 800 237 7806 Parts On line https parts ...

Страница 154: ...ility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complet...

Страница 155: ...Utilimaster Corporation attempts to provide information that is accurate complete and 155 For Assistance Call 800 237 7806 Parts On line https parts utilimaster com Reach Body Service Manual Fax 574 862 7637 Parking Light Removal 1 Turn off ignition and all lights 2 Turn the socket counterclockwise 3 Pull parking light out of socket and discard Installation 1 Turn off ignition and all lights 2 Sec...

Страница 156: ...al damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language wi...

Страница 157: ...r written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 157 For Assistance Call 800 237 7806 Parts On line https parts utilimaster com Reach Body Service Manual Fax 574 862 7637 Mirrors Adjustment To receive maximum benefit from the outside mirrors adjust the driver s side mirror so you can see just a small amount of the side of the ve...

Страница 158: ...ce maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For Assistance Call 800 237 7806 Visit us at www...

Страница 159: ...tion of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 159 For Assistance Call 800 237 7806 Parts On line https parts utilimaster com Reach Body Service Manual Fax 574 862 7637 Rear Vision System Camera Remov...

Страница 160: ...aims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that ...

Страница 161: ...le for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may ...

Страница 162: ...iability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For A...

Страница 163: ...ut the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 163 For Assistance Call 800 237 7806 Parts On line https parts utilimaster com Reach Body Service Manual Fax 574 862 7637 Removal NOTE Refer to the instructions provided with the seat belt 1 Remove 7 16 20 nut and bolt from buckle and discard buckle 2 Remove cover from ...

Страница 164: ...sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate comp...

Страница 165: ...installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 165 For Assistance Cal...

Страница 166: ...ly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide informati...

Страница 167: ...lation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 167 For Assistance Call 800 ...

Страница 168: ... for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For Assistanc...

Страница 169: ...on sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate c...

Страница 170: ...ial Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attemp...

Страница 171: ... accurate complete and 171 For Assistance Call 800 237 7806 Parts On line https parts utilimaster com Reach Body Service Manual Fax 574 862 7637 Tools Fasteners and Adhesive Tapes Recommend Tools Below are some tools that may also be required in addition to the more commonly used hand tools drills wrenches etc vehicle body repair Drill bit set with drill stop NOTE Although not required the slightl...

Страница 172: ...nsent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For Assistance Call 800 237 7806 Visit us at www utilimaster com 172 Reach Body Service Manual E mail custsvc utilimaster com Fastener Replacement BOM Fastener Removal Use a die grinder to cut off the BOM fastener Use a center punch to knock out the center pin The remaining ring may need to b...

Страница 173: ...lon insert nuts and KEPS nuts are reusable If locknuts are not available use lock washers and a thread adhesive like Loctite Flange head nuts and bolts can be used in place of flat washers Always use flat washers against aluminum surfaces Slowly torque the new bolt to the appropriate value Using a power tool to spin the fastener quickly may lower its effectiveness Nut Nutsert NOTE A nutsert is a t...

Страница 174: ...translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For Assistance Call 800 237 7806 Visit us at www utilimaster com 174 Reach Body Service Manual E mail custsvc utilimaster com Pine Tree Fastener Removal 1 Use a center punch or an air hammer with a punch attachment to place a hole in ...

Страница 175: ...aster com Reach Body Service Manual Fax 574 862 7637 Tape Double Faced Adhesive Removal Use a razor knife to cut along the length of the tape while pulling apart the joined flat surfaces Scrape off remnants as much as possible Clean with a solvent Installation Apply to one surface from a fresh roll Do NOT remove the tape paper until the other surface is properly positioned Once the tape sticks to ...

Страница 176: ...Sealant After removing the relevant fasteners use a razor knife to cut the sealant If necessary continue cutting while gently prying apart the sections Clean the reusable surfaces with isopropyl alcohol before applying new sealant Applying Sealant The following statements provide an overview of using polyurethane sealants Manufacturer s Recommendations Always follow manufacturer s cautions and rec...

Страница 177: ...referred method for moving the vehicle Towing From the Front If a lowboy trailer is not available the recommended method of towing is with a front axle lift The drive shaft should be removed from the rear axle and left attached to the transmission to prevent fluid loss from the transmission Secure the drive shaft under unit The rear axle shaft may need to be removed if there is damage or suspicion...

Страница 178: ...lete and For Assistance Call 800 237 7806 Visit us at www utilimaster com 178 Reach Body Service Manual E mail custsvc utilimaster com Towing From the Rear Towing from the rear should be avoided if at all possible Weight transfer from lifting the rear axle can cause steering instability with the towing vehicle Lifting of the rear can also create a situation of exceeding the front Gross Axle Weight...

Страница 179: ...quipment as appropriate to the process Become familiar with all warning labels Always maintain firm footing and control of tools Use safety stands and or wheel blocks whenever you are underneath the vehicle Be sure that the ignition switch is Off unless otherwise required by the procedure Put the transmission in Park and set the parking brake before working on the vehicle Operate the engine only i...

Страница 180: ...d cleaner always use in a well ventilated area and follow directions on the can Wash and wax the body periodically to preserve the body finish Wipe interior surfaces with a clean damp cloth using only a mild soap and water Clean debris from screen covering the heater air intake Body Exterior Wash and wax the body periodically to preserve the body finish but avoid harsh cleaning solutions or high p...

Страница 181: ...nificantly more impact resistant than laminated or tempered safety glass However because it is also less scratch resistant than glass take care when cleaning this type of window Use a mild soap or detergent and a clean sponge or soft cloth to wash the LEXAN window Rinse well with clean water To prevent water spots dry with a chamois or moist cellulose sponge Remove fresh paint splashes grease and ...

Страница 182: ...ster Corporation attempts to provide information that is accurate complete and For Assistance Call 800 237 7806 Visit us at www utilimaster com 182 Reach Body Service Manual E mail custsvc utilimaster com Lubrication Lubricate hinges latches seals and locks as described in the body maintenance checklist See Body Maintenance Checklist Manufacturers Recommendations Safety application and operation i...

Страница 183: ...e of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Cor...

Страница 184: ...nance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For Assistance Call 800 237 7806 Visit us at www utilimas...

Страница 185: ...e maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 185 For Assistance Call 800 237 7806 Parts On lin...

Страница 186: ...s are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For Assistance Call 800 237 7806 Visit us at www utilimaster com 186 Reach Body Service Manual E mail custs...

Страница 187: ...ability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 187 Fo...

Страница 188: ...er Parts Department Date 65528 State Road 19 P O Box 585 Wakarusa IN 46573 0585 U S A Preferred Shipper Fax 574 862 7637 Carrier and Service Priority Purchase Order Credit Card Authorized Signature Exp Date Vehicle Year Utilimaster Body S N or Chassis VIN Vehicle Model Order Item No Quantity Part Number Part Description Comments Optional 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Utilimaster Customer Ser...

Страница 189: ...ration attempts to provide information that is accurate complete and 189 For Assistance Call 800 237 7806 Parts On line https parts utilimaster com Reach Body Service Manual Fax 574 862 7637 Reporting Safety Defects United States Only If you believe that your vehicle has a defect that could cause a crash injury or death you should immediately inform the National Highway Traffic Safety Administrati...

Страница 190: ...d liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and Fo...

Страница 191: ...quential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to another langu...

Страница 192: ...nguage without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and For Assistance Call 800 237 7806 Visit us at www utilimaster com 192 Reach Body Service Manual E mail custsvc utilimaster com C Cable hood 149 Cable rear roll up door 67 76 Camera rear vision 159 Catch 49 Bulkhead door 44 Slider door 49 51 55 Cladding 26 Fro...

Страница 193: ...another language without the prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 193 For Assistance Call 800 237 7806 Parts On line https parts utilimaster com Reach Body Service Manual Fax 574 862 7637 Doors 41 Ajar switch 41 Bulkhead 42 Adjustment 42 Catch 44 Installation 43 Removal 43 Seals 44 Cab slider Catch front 49 Catch...

Страница 194: ...ration attempts to provide information that is accurate complete and For Assistance Call 800 237 7806 Visit us at www utilimaster com 194 Reach Body Service Manual E mail custsvc utilimaster com Heater 10 104 Blower motor 105 Control module 117 Hoses 137 Mode motor 138 Resistor 140 Servo motor 138 Shut off valve 134 Thermostat 142 Hood 143 185 Adjustment 143 Assembly 146 Cable 149 Disassembly 145 ...

Страница 195: ...e prior written consent of Utilimaster Utilimaster Corporation attempts to provide information that is accurate complete and 195 For Assistance Call 800 237 7806 Parts On line https parts utilimaster com Reach Body Service Manual Fax 574 862 7637 P Paint 180 Parking light 155 Parts Customizable order form 186 Ordering 186 Returning 187 Phone numbers 191 NHTSA 189 Transport Canada 189 Utilimaster P...

Страница 196: ...l or consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photo copied reproduced or translated to ano...

Страница 197: ...l Revision A December 2011 Part Number 03103361 VY12EN Important Notices 2011 Utilimaster Printed in U S A Title Reach Body Service Manual Utilimaster Corporation attempts to provide information that is accurate complete and useful All information contained in this manual is based on the latest product information available at the time of publication However because of the Utilimaster policy of co...

Страница 198: ...for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material Utilimaster expressly disclaims all respon sibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be ...

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