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-2- USE INSTRUCTIONS TFS 100

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7 MAINTENANCE

This chapter will explain the steps to follow to guarantee proper machine performance.

7.1 GENERAL MAINTENANCE AND CLEANING

7.1.1 CLEANING THE MACHINE

For the cleaning processes described below we have worked in collaboration with
companies such as Johnson Diversey and Ecolab. Therefore, the cleaning procedures
explained below are directly related to each of the cleaning products recommended by
each of the two companies for each application.

DETERGENTS

(1)

DISINFECTANT

DETERGENTS (2)

STAIN REMOVAL

DETERGENTS (3)

DISINFECTANTS

(4)

DAIRY

PRODUCTS

Johnson

Diversey

ARTECLEAN

VK40

DIVERFOAM SMS

CLHOR VF18

ACIFOAM VF10

SUREDIS VT1

RAW MEAT

Johnson

Diversey

DELTAFOAM VF8

DIVERFOAM SMS

CLHOR VF18

ACIFOAM VF10

SUREDIS VT1

FISH

Johnson

Diversey

ARTECLEAN

VK40

DIVERFOAM SMS

CLHOR VF18

ACIFOAM VF10

SUREDIS VT1

FRUITS AND

VEGETABLES

Johnson

Diversey

SAFEFOAM VF9

DIVERFOAM SMS

CLHOR VF18

ACIFOAM VF10

SUREDIS VT1

PRE-COOKED

Johnson

Diversey

ARTECLEAN

VK40

DIVERFOAM SMS

CLHOR VF18

ACIFOAM VF10

SUREDIS VT1

There are 3 cleaning methods:

1. FAST cleaning (or INTERMEDIATE)

a. Initial rinse

b. Lather with (2) disinfectant detergent

c. Minimum action time of 10 minutes

d. Final Rinse

2. LONG cleaning (or FINAL)

a. Initial rinse

b. Lather with (1) disinfectant detergent

c. Intermediate rinse

d. Lather with (4) disinfectant

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Содержание TFS100

Страница 1: ...ARMAS EN BUTTON PANEL SCREENS AND ALARMS DE KNOPFSCHALTTAFEL EINSTELLUNGEN ST RUNGSMELDUNGEN IT PULSANTIERA SCHERMATE E ALLARMI FR PUPITRE DE COMMANDES CRAN ALARMES NL DRUKKNOPPENKAST BEELDSCHERMEN EN...

Страница 2: ......

Страница 3: ...EU SEGURTASUN GAILUAK ES SEGURIDADES EN SAFETY DEVICES DE SICHERUNGEN IT SICUREZZE FR S CURIT S NL BEVEILIGINGEN PT SEGURAN AS PL BEZPIECZE STWO RO SISITEMUL DE SIGURAN RU 1...

Страница 4: ......

Страница 5: ...RECAUTIONS 2 3 PERSONNEL SAFETY 2 4 WORK AREA SAFETY 3 5 LOADING AND UNLOADING SAFETY 3 6 SAFETY DURING SERVICING 4 7 OPERATING SAFETY 4 8 MAINTENANCE SAFETY 4 9 LOCK OUT AND TAG OUT PROCEDURE 5 10 WE...

Страница 6: ...check with ULMA ULMA is not responsible for any alterations or adaptations made on the machine by personnel other than ULMA unless previously authorized in writing The use of spare parts and consumabl...

Страница 7: ...k the weight and dimensions by reading labels transportation information and any written manuals or transportation details Motorized devices or other mechanical devices must be used to lift and transp...

Страница 8: ...od Maintain the machine in proper operating condition Keep all safety systems activated permanently The operator must never insert his her hands rags tools etc inside the machine while it is running D...

Страница 9: ...system Air Empty the cooling system only if needed Water only with cooling system Interruption of water intake if needed Add sign on machine prohibiting reconnection After ensuring that no one is expo...

Страница 10: ...perfectly secured to ensure that there is no danger whatsoever for the user The doors on the electrical cabinet and junction boxes are closed properly 11 AERIAL NOISE EMITTED The equivalent continuous...

Страница 11: ...ktrizitate arriskua ES Peligro el ctrico EN Electricity danger DE Vorsicht Elektrizit t IT Rischio elettrico FR Risque d lectrocution NL Elektrisch gevaar PT Perigo el trico PL Zagro enie elektryczne...

Страница 12: ...erboden te machine te repareren terwijl die aan het werken is PT Proibi o de repara o em funcionamento PL Zakaz naprawiania maszyny w czasie pracy RO Interzis repararea n timpul func ion rii RU EU Bai...

Страница 13: ...ionnement NL Verboden de machine te smeren terwijl die aan het werken is PT Proibido lubrificar com a m quina em funcionamento PL Zakaz smarowania maszyny w czasie pracy RO Interzis ungerea ma inii n...

Страница 14: ......

Страница 15: ...ES INSTRUCCIONES DE USO EN INSTRUCTIONS FOR USE DE BEDIENUNGSANWEISUNGEN IT ISTRUZIONI PER L USO FR INSTRUCTIONS D UTILISATION NL GEBRUIKSAANWIJZING PT INSTRU ES DE USO PL INSTRUKCJA OBS UGI RO INSTRU...

Страница 16: ......

Страница 17: ...CONNECTION 11 3 7 GAS CONNECTION 11 3 8 ELECTRONIC CABINET 12 4 MACHINE OPERATION 13 4 1 CONTROLS 13 4 2 FILM COIL INSERTION 14 4 3 OPERATION 16 5 FORMAT AND MOULD CHANGE 17 5 1 FORMING MOULD CHANGE 1...

Страница 18: ...2 USE INSTRUCTIONS TFS 100 2 38 8 1 FILM COIL STORAGE AND TRANSPORT 37 8 2 INSERTION OF PRODUCTS IN TRAYS 38...

Страница 19: ...ing a cavity Once the film cooled it reaches the loading area where the product to be packed is introduced in the abovementioned cavities by means of adequate devices that adapt themselves to the mach...

Страница 20: ...er the heat sealing unit together with the upper film where both materials will be joined together The heat sealing unit varies depending on the processes that will take place inside it The simplest c...

Страница 21: ...e necessary for the output of products or a possible output conveyor connection The loading area of the machine must be free of obstacles in order to ease the feeding of products According to the inst...

Страница 22: ...N AUTHORIZATION OF ULMA PACKAGING IS PROHIBITED Izena Denominacion 1 9 1 UNE EN 22768 1 m 1993 UNE EN 22768 2 k 1993 A ORTUETA 16 06 09 A ORTUETA 00 380V 50HZ MAQUINA TFS 100 8488199 Numero Dibujo zk...

Страница 23: ...machine When you lift the machine with the forklift truck do so by its front part opposite to the electrical cabinet Verify the existence of components sticking out of the lower part of the machine Do...

Страница 24: ...8 38 3 2 INSTALLATION SCHEME Cabinet backside view NUMBER DENOMINATION 1 Vacuum pump tray connector 2 Gas inlet option 3 Cooling water outlet 4 Water outlet push button 5 Electrical connection 6 Cooli...

Страница 25: ...ust when there is not air compressor The compressed air net must be able to supply the necessary pressure and flow 6 7 Kg cm2 and 250 l min Minimum pressure 6 bar If this pressure decreased during mac...

Страница 26: ...2 USE INSTRUCTIONS TFS 100 10 38...

Страница 27: ...stall a water softener If inlet cooling water temperature is over 15 C we recommend you to install a water softener An alternative to the water softener could be a closed circuit 3 7 GAS CONNECTION Fo...

Страница 28: ...2 USE INSTRUCTIONS TFS 100 12 38 3 8 ELECTRONIC CABINET...

Страница 29: ...ONTROLS NEXT TO THE CONTROL PANEL 1 Touch screen See touch screen functions 2 Start button 3 Stop button 4 Emergency stop button STOP NEXT TO THE CABINET 5 Main switch ON THE MACHINE WORK SURFACE 6 Co...

Страница 30: ...ndicating the film flow until the input roll In order to ease the introduction of the film when you install a new coil there is an advancement button at the input end of the machine on the coil suppor...

Страница 31: ...lm has no specific dragging system It is driven by the lower film once they are welded together Insert the film until it reaches the welding mould inlet or stick it to the lower film with some stickin...

Страница 32: ...the machine in normal conditions To start the machine we turn on the main switch If the coil films are already inserted and the stop is deactivated we can start working In order to do so you must pres...

Страница 33: ...Open the cutting safety cover 2 In case the mould has pneumatic change activated plate change That way we can make the cylinders that tie the sealing plate loosen the plate 3 Using heat protective glo...

Страница 34: ...0 18 38 FORMAT CHANGE IN SEALING MOULD WITH PNEUMATIC CHANGE FORMAT CHANGE IN SEALING MOULD WITH MANUAL CHANGE 5 3 FORMAT CHANGE IN THE LONGITUDINAL CUTTING Activate the necessary pneumatic heads for...

Страница 35: ...6 CHANGE OF DRAGGING GRIPS 1 Remove the closing sheets of the machine by loosing the screws 2 Loosen the chain by means of the tightening screws 3 Substitute defective grips A and springs B 4 Tighten...

Страница 36: ...2 USE INSTRUCTIONS TFS 100 20 38 6 1 DETECTORS LOCATION OF DETECTORS 1 Security micro forming safety barrier 2 Security micro sealing safety barrier 3 Security micro cutting guard Detectors...

Страница 37: ...this was not possible the system must be installed immediately after the maintenance or repairing work is finished There are some dangerous areas which are not protected by any security system This i...

Страница 38: ...et 6 Cross cutting 7 Longitudinal cutting 8 Side guards and mechanisms 9 Product outlet area 10 Optional mechanisms Before starting to work in any of the abovementioned dangerous areas the main switch...

Страница 39: ...inet on a pre selected temperature that can be adjusted with a thermostat are connected directly to the main electrical supply for this reason although the machine has been turned off with the main sw...

Страница 40: ...2 USE INSTRUCTIONS TFS 100 24 38...

Страница 41: ...S 4 DAIRY PRODUCTS Johnson Diversey ARTECLEAN VK40 DIVERFOAM SMS CLHOR VF18 ACIFOAM VF10 SUREDIS VT1 RAW MEAT Johnson Diversey DELTAFOAM VF8 DIVERFOAM SMS CLHOR VF18 ACIFOAM VF10 SUREDIS VT1 FISH John...

Страница 42: ...dilex 1 MEAT Disinfectant P3 top ax 99 P3 alcodes or Alcodes MaxiWipes Stainless P3 top ax 66 P3 top ax 66 Detergent Aluminium P3 top ax 686 P3 top ax 686 P3 top ax 52 Adilex 1 FISH Disinfectant P3 to...

Страница 43: ...ectant soaked towels 7 1 2 GENERAL OBSERVATIONS To protect the machine consider the following guidelines Do not use detergents that contain chlorine Use detergents with a ph level of 6 to 9 5 Do not u...

Страница 44: ...proceed to disinfecting the machine spray the entire machine with an alcohol based disinfectant once you have finished cleaning the machine When sufficient time has passed for the desinfection of the...

Страница 45: ...ange defective transport grips Visual control of the electrical cabinet Change air filters of admission and expulsion if proceed Change oil filter of vacuum pump if proceed When working in a corrosive...

Страница 46: ...n them if necessary vacuum pump oil and air filters etc Weekly conveyor lubrication Before you do so be sure that the conveyor is clean Lubricate the chain without film To sweep the environment and lo...

Страница 47: ...0H Oil based on insoluble synthetic hydrocarbon and ester FILM ADVANCE CHAIN LEVER ELEVATION SYSTEM 2 Each bearings change Long lasting lubrication corr degree 0 ARM ELEVATION SYSTEME CROSS CUTTING GU...

Страница 48: ...2 USE INSTRUCTIONS TFS 100 32 38 GREASERS 9372726 GREASE CUP Lubrication points...

Страница 49: ...pleted leave the pump still working for 30 40 minutes more in order to separate water and oil 3 Once the oil has been separated water must be purged after two hours stop We recommend to do this the da...

Страница 50: ...to add some oil if necessary Fill of the oil deposit never more The oil already used must be eliminated according to the existing health security and environment standards If you decide to use a new t...

Страница 51: ...in the air but the air must be dry and filtered at the outlet of the compressor The inlet filter of the machine must be bled every time it is full with water When forming is made with air air moistur...

Страница 52: ...ith burnt oil The following symptoms will indicate that filters are blocked Oil vapour existence at outlet Increase in the electrical consumption of the engine Oil leakage though air valves if there i...

Страница 53: ...portant as it eases the insertion of the coil in the machine These are examples of correct and incorrect coil storage Incorrect Correct Storage on badly levelled surfaces Storage on well levelled surf...

Страница 54: ...tick out of the tray as this could damage the welding fitting and the cutting device Incorrect Correct To achieve a correct sealing tray dimensions must be adapted product dimensions Incorrect Correct...

Страница 55: ...LARMS DE KNOPFSCHALTTAFEL EINSTELLUNGEN ST RUNGSMELDUNGEN IT PULSANTIERA SCHERMATE E ALLARMI FR PUPITRE DE COMMANDES CRAN ALARMES NL DRUKKNOPPENKAST BEELDSCHERMEN EN ALARMEN PT PAINEL DE BOT ES TELAS...

Страница 56: ......

Страница 57: ...GS 14 1 10 3 MAINTENANCE 15 1 10 4 GREASING 15 1 10 5 PRINTED FILM PHOTOCELL 16 1 10 6 PARAMETERS 17 1 10 7 DATE AND TIME 17 1 10 8 PRODUCTION CONTROL 18 1 10 9 CHANGE IP 18 1 10 10 INPUT TEST 19 1 10...

Страница 58: ...3 SCREEN PP45 2 29...

Страница 59: ...ears with a grey foreground minds that the parameter can t be modified because you don t have the needed level More details in the chapter Password The screen will only allow us to activate or change...

Страница 60: ...pper part of the screen you can view the current product number and name and the machine s current status The different machine alarms can be viewed by pressing and the different production speeds can...

Страница 61: ...oduce noises while opening the forming mould Forming form manual The forming tool lifts If pressed again it lowers This button only works with a stopped machine Temperature Alarm Temperature margins a...

Страница 62: ...If the current temperature is outside this range the machine will not be able to start unless the temperature error is deactivated Since the machine is not turned on the temperature error will not mak...

Страница 63: ...Gas by time The gas is injected for the specified amount of time on the times screen gas time only if the machine has this gas option Gas by vacuometer The gas is injected up to the level entered on t...

Страница 64: ...the package if the machine is working in vacuum by time mode Or the extra time to do vacuum if the machine is with Vacuum vacumeter and Vacuum by time both activated only if the machine has the vacuum...

Страница 65: ...only when the machine has the package vacuum option Inside vacuum manual Activates the inside vacuum Pressing it again stops it only if the machine has the vacuum optional Drain gas deposit Manually o...

Страница 66: ...tting 1 First longitudinal cutting activation Longitudinal cutting 2 Second longitudinal cutting activation Longitudinal cutting 3 Third longitudinal cutting activation Cutting Time of package cross c...

Страница 67: ...layed Exit zone have these activations Exit belt after advance Time to continue running the exit belt after the film advance ended Film rewinder manual Activates the film rewinder manually Exit belt m...

Страница 68: ...vances to make which allows making intermediate cuttings before formers go up Pitches made Displays number of advances from the advances introduced in the previous parameters already completed The mac...

Страница 69: ...fier Activation of the dosifier only if machine includes dosifier option Labeler Activation of the labeler only if machine includes labeler option Pitch manual One advance is made manually Sealing pla...

Страница 70: ...button allows to activate manually cuts moulds etc 1 10 1 CHANGE TO PRODUCT In these screen the user can change the product number Also the user can edit a name to a product number If the user change...

Страница 71: ...he reset button to reset the current value of the timer after manual greasing If we don t want to see the machine greasing notification we can put the timer at 0 Chain greased time If the machine has...

Страница 72: ...distance before and after the value of spot setpoint position in which we will look the spot to calculate the position of braking To take the error the spot must be outside that window Brake enhance W...

Страница 73: ...if the optional is activated Start screensaver After the scheduled time without touching the screen start screensaver mode and appears Ulma logo moving across the screen Bright With this parameter can...

Страница 74: ...of the different areas of the machine to control the production For example if there is any problem in the forming area and the film isn t formed in the next areas this step isn t worked 1 10 9 CHANG...

Страница 75: ...is screen allows the viewing of the status of inputs 1 10 11 OUTPUTS TEST This screen allows the viewing of the status of outputs And if you press the button Force can be turned on and off the exits b...

Страница 76: ...viour of vacuum within the sealing mould Each machine cycle is displayed a cycle of vacuum With the Stop button we can stop momentary the actual graphic until they turn off the Stop button With the ar...

Страница 77: ...nery includes the following standard passwords User Password 555 Maintenance Password 112 These is a way to remember password If this option is enabled when the machine is switched on the user will ha...

Страница 78: ...e a change of language 1 10 16 MANUAL Depending on the configuration of the machine some of the following parameters may not be changed or displayed The user must have maintenance password to access t...

Страница 79: ...when the machine is waiting for the automatic cycles only if machine includes vacuum option Vacuum pump Activates the vacuum pump only if the machine has the vacuum option Inside vacuum Activates the...

Страница 80: ...ine to make all movements to facilitate optimizing the cycle time In the first screen we have times of the forming module then sealing cuttings and the last the overall machine time 1 10 18 PRODUCTION...

Страница 81: ...his counter Cycles made Number of cycles already finished with respect to the number displayed in the partial counter From this screen and pressing the right arrow we have the following parameters Cle...

Страница 82: ...3 SCREEN PP45 26 29...

Страница 83: ...t pushbutton machine will start working normally in cycles Each cycle will take into account the functions selected in the touch screen If you press on the start pushbutton and machine does not start...

Страница 84: ...there is a fault in the vacuum pump starter only if the start up of the vacuum is made by a starter Film advance error You will get this message if after some time the film advancement has not been c...

Страница 85: ...ing Each zone has its own error For example if appears the alarm sealing temperature is not increasing it means that the sealing zone temperature is not increasing Revise the relay and the fuse Relay...

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