U.S. Boiler Company MPO - IQ, Инструкция по эксплуатации

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A. REMOVAL OF CAST IRON SECTION/BURNER
SWING DOOR / SMOKE BOx ASSEMBLY FROM
SKID.
WARNING
The Cast Iron Section/Burner Swing Door/Smoke
Box Assembly has a substantial weight. Insure
the travel path to permanent location, as well as
mounting surface at boiler permanent location,
are structurally sound and rated to handle the
boiler weight and water content (refer to Table
1A). Otherwise, a potentially hazardous situation
could result in death, serious injury and substantial
property damage.
1. Move crated Cast Iron Section/Burner Swing Door/
Smoke Box Assembly and part cartons on the shipping
skid as close to final permanent location as possible.
2. Remove all fasteners at crate skid. Lift outside
container. Examine the skid contents for damage due to
shipping and handling.
3. Remove Jacket Carton, Control Carton and Part Carton
from skid and set aside.
4. READ AND UNDERSTAND ALL
INSTRUCTIONS BEFORE ATTEMPTING
BOILER HANDLING AND INSTALLATION.
5. The Cast Iron Section/Burner Swing Door/Smoke Box
Assembly is secured to shipping skid with four lag
screws. Remove the screws and discard.
6. For manual Cast Iron Section/Burner Swing Door/
Smoke Box Assembly removal prepare one piece of
4” x 4” x 16” lg. (or two pieces of 2” x 4” x 16” lg.)
and two pieces of 1” Sch. 40 black pipe to be used as
handles.
7. Place wooden block(s) 12” from rear of skid as shown.
See Figure 11 “ Boiler Removal from Skid”.
8. Insert 1” Sch. 40 black pipe handles thru leg holes in
front and rear section legs. Center rear pipe ends on
wooden block(s). See Figure 11.
9. For best leverage, the pipe handles should extend 48”
minimum beyond front section face.
10. Using the pipe handles, lift the Cast Iron Section/Burner
Swing Door/Smoke Box Assembly until adjustable legs
are elevated above the skid deck boards.
11. Remove the skid from underneath the Cast Iron Section/
Burner Swing Door/Smoke Box Assembly.
12. Lower pipe handles until front adjustable legs touch the
floor. Place wood blocks under front legs, if required,
before lowering, to provide hand clearance.
13. To lower rear of the Cast Iron Section/Burner Swing
Door/Smoke Box Assembly tilt boiler slightly forward
by pushing on smokebox, or, lift pipes protruding thru
rear legs, until wooden block(s) can be removed (see
Figure 11). Slowly allow the weight of boiler to tilt
backward until rear legs rest on floor.
14. If wood blocks were placed under front legs, lift pipe
handles; remove the blocks and lower front legs to floor.
Remove pipe handles.
15. Move Cast Iron Section/Burner Swing Door/Smoke Box
Assembly to permanent position by sliding or walking.
CAUTION
Do not drop boiler when removing from skid and
moving to permanent position.
B. PROCEDURE TO OPEN, CLOSE AND SECURE
BURNER SWING DOOR.
Throughout this manual you will be instructed to open and
close Burner Swing Door for various reasons. There is a
proper and improper method of closing and securing the
door opened for front jacket panel installation, inspection,
cleaning or field service. Refer to paragraphs C “Jacket Front
Panel Installation”, and, E “Closing/Securing Burner Swing
Door” for details.
C. IMMERSION WELL INSTALLATION
1. Locate immersion well inside Part Carton.
2. Apply thread sealant to ½" NPT male threads.
3. Thread well into ½" NPT boss on top of the front section.
Using hex head, tighten well until watertight.
D. JACKET FRONT PANEL INSTALLATION.
In order to install front jacket panel Burner Swing Door and
door mounting bracket need to be removed. As shipped, the
door would open to the left side.
1. To open/remove Burner Swing Door (mounted on Cast
Iron Section/Burner Swing Door/Smoke Box Assembly)
and door mounting bracket for front jacket panel
installation:
a. Loosen but not remove door left side latching hardware
(3/8”-16 x 1-3/4” tap bolt).
b. Loosen and remove door right side latching hardware
(3/8”-16 x 1-3/4” tap bolt and 5/16” washer) and set
aside.
c. Remove door left side latching hardware (3/8”-16 x
1-3/4” tap bolt and 5/16” washer) and set aside.
d. Lift the door off mounting bracket and set aside.
e. Remove two 5/16”-18 – ¾” hex head cap screws
securing door mounting bracket to front section and
set aside.
f. Remove door mounting bracket and set aside.
g. Note/mark cap screw bosses on front section left side;
locate/mark similar two bosses directly opposite on
III. UNIT-PAK BOILER ASSEMBLY - TRIM & CONTROLS (continued)