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Page 80 of 101 pages

12. VALVES

NUMBERING

The valves in the drawing and the manual are numbered according to their
function. The following list includes all the valve numbers that are in use in
Tuttnauer.

0. FUNCTION

01.

Change-over : steam / electricity

02.

Locking door cylinder (front door)

03.

Locking door cylinder (Rear door)

1. FEED

WATER

11.

– cool jacket

12.

– cool heat exchanger

13.

– cool fast exhaust

14. –

reservoir

15.

– to vacuum pump/ ejector

16. Water

outlet

17. Shut
18.

– to air detector

MINERAL FREE
WATER

21.

Mineral free water - inlet

22. Detergent
23. To

spray

24. Recycling

inlet

25. Recycling

outlet

COMPRESSED
AIR

31. Air

inlet

32.

Air inlet - to chamber

33.

To splash cooling pipe

34 – 1.

To door 1 seal

34 – 2.

To door 2 seal

38 – 1.

Open door 1

38 – 2.

Open door 2

39 – 1.

Close door 1

39 – 2.

Close door 2

4. AIR

41. Air

release

N.C.

42. Air

release

N.O.

43.

Filtered air - inlet

44. Air

Inlet

45.

Air Leak Test

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Содержание 5596 SP-1

Страница 1: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

Страница 2: ...6 036E Rev A Manufactured by Tuttnauer Co Ltd P O Box 35292 Jerusalem Israel Tel 972 2 6581611 Fax 972 2 6520271 Authorized Representative Tuttnauer U S A Co 25 Power Drive Hauppauge NY 11788 USA Tel...

Страница 3: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Страница 4: ...Description of panel CAT 2007 34 35 4 1 2 Display 36 37 4 2 Description of Displayed Messages and Safety Measures 38 39 4 2 1 Informative messages 39 4 3 Operating the Control Panel 4 3 1 Starting up...

Страница 5: ...Troubleshooting 71 74 10 4 Absolute Pressure Transducer 75 10 5 Dismantling The Cabinet s Sides panels 76 10 6 Details of the Locking Mechanism 77 11 Spare Parts 78 79 12 Valves Numbering 80 81 13 Pr...

Страница 6: ...by the building utilities This warranty is valid only if the water quality supplied to the machine complies with the water quality requirements on par 2 4 Our obligation is limited to replacing the au...

Страница 7: ...bling to check the efficiency of the sterilization process The control system of the sterilizer is based on State of the Art microcomputer technology ensuring a highly reliable and safe operation The...

Страница 8: ...d RS232 which can be operated 8 meters away from the autoclave The PC operating under WINDOWS displays the status data and processing in real time in graphic and digital form at the same time recordin...

Страница 9: ...tion Model 5596 SP 1 W 20 510 mm H 20 510 mm Chamber Dim D 38 970 mm Chamber volume 250 l 9 ft3 W 44 1120mm H 75 1910 mm External dim D 56 1430mm Degree of protection IPX 4 Utilities Steam Supply 1 2...

Страница 10: ...and enable the opening of the door Fast exhaust and vacuum valve 75 has two functions to exhaust the steam from chamber and to connect the chamber to the ejector to create vacuum in the chamber in the...

Страница 11: ...6 Bars and transmitted to the entrance of the pilot solenoid valve battery The solenoid valve battery is mounted on a manifold branch base through which all the solenoids are connected to the compress...

Страница 12: ...Page 7 of 101 pages Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Страница 13: ...by the competent authorities Only authorized electricians are allowed to serve the electrical system Description of the Electrical Equipment The three phase heating circuits of the steam generator ar...

Страница 14: ...level The input voltage will not exceed 24VDC The input must be protected from high voltages by means of an Opto coupler Digital Outputs Digital outputs are used to activate solenoid valves relays and...

Страница 15: ...ccuracy of the measurement is 1 of the range i e 0 58 psig Calibration of the pressure circuit requires a special code Measuring generator pressure The measurement range is 14 5 87 psia absolute The r...

Страница 16: ...ithout sediment Hardness 0 1 mmol l Compliance with the above data should be tested in accordance with approved analytical methods by an authorized laboratory Attention The use of water for the autocl...

Страница 17: ...cause blocking of the rotor and put the pump out of operation This invalidates the guarantee for the vacuum pump The use of soft water is strictly forbidden Note Please consult a water specialist Arti...

Страница 18: ...formance description Residual air is displaced due to 3 vacuum pulses down to 25 kPa and 2 steam pulses up to 160 kPa The third vacuum pulse is followed with introducing saturated controlled steam int...

Страница 19: ...al release 73 Fast exh 74 Slow exh 75 Vacuum 92 Steam to jacket 93 Steam to chamber 94 Steam to seal or 34 Compressed Air inlet 273 F 310kPa 250 F 210kPa 160kPa 230 F 115kPa 100kPa 50kPa 25kPa 0kPa St...

Страница 20: ...the sterilization temperature will not drop below the required temperature neither will increase by more than 37 4 F The saturated steam conditions are controlled in such a way that the fluctuation of...

Страница 21: ...h 74 Slow exh 75 Vacuum 92 Steam to jacket 93 Steam to chamber 94 Steam to seal or 34 Compressed Air inlet 273 F 310kPa 270 274 F 210kPa 160 kPa 230 F 115kPa 100kPa 50kPa 25kPa 0kPa Start Close door D...

Страница 22: ...e neither increase by more than 37 4 F The saturated steam conditions are controlled in a way that the fluctuation of pressure does not allow a drop below 1kPa neither an increase of 3 kPa above the h...

Страница 23: ...release 73 Fast exh 74 Slow exh 75 Vacuum 92 Steam to jacket 93 Steam to chamber 94 Steam to seal or 34 Compressed Air inlet 273 F 310kPa 270 F 210kPa 160 kPa 230 F 115kPa 100kPa 50kPa 25kPa 0kPa Star...

Страница 24: ...re neither will increase by more than 37 4 F The saturated steam conditions are controlled in such a way that the fluctuation of pressure does not allow a drop below 1kPa neither an increase of 3 kPa...

Страница 25: ...43 Air inlet 53 Seal release 73 Fast exh 74 Slow exh 75 Vacuum 92 Steam to jacket 93 Steam to chamber 94 Steam to seal 273 F 310kPa 270 F 210kPa 160 kPa 230 F 115kPa 100kPa 50kPa 25kPa 0kPa Start Clo...

Страница 26: ...uired temperature neither will increase by more than 37 4 F The saturated steam conditions are controlled in such a way that the fluctuation of pressure does not allow a drop below 1kPa neither an inc...

Страница 27: ...53 Seal release 73 Fast exh 74 Slow exh 75 Vacuum 92 Steam to jacket 93 Steam to chamber 94 Steam to seal or 34 Compressed Air inlet 273 F 310kPa 274 F 210kPa 160 kPa 230 F 115kPa 100kPa 50kPa 25kPa...

Страница 28: ...ature neither will increase by more than 37 4 F The saturated steam conditions are controlled in such a way that the fluctuation of pressure does not allow a drop below 1kPa neither an increase of 3 k...

Страница 29: ...43 Air inlet 53 Seal release 73 Fast exh 74 Slow exh 75 Vacuum 92 Steam to jacket 93 Steam to chamber 94 Steam to seal 273 F 310kPa 270 F 210kPa 160 kPa 230 F 115kPa 100kPa 50kPa 25kPa 0kPa Start Clos...

Страница 30: ...rature will not drop below the required temperature neither will increase by more than 37 4 F The saturated steam conditions are controlled in such a way that the fluctuation of pressure does not allo...

Страница 31: ...inlet 53 Seal release 73 Fast exh 74 Slow exh 75 Vacuum 92 Steam to jacket 93 Steam to chamber 94 Steam to seal or 34 Compressed Air inlet 273 F 310kPa 250 F 210kPa 160 kPa 230 F 115kPa 100kPa 50kPa...

Страница 32: ...will not drop below the required temperature neither will increase by more than 37 4 F The saturated steam conditions are controlled in such a way that the fluctuation of pressure does not allow a dro...

Страница 33: ...p 43 Air inlet 53 Seal release 73 Fast exh 74 Slow exh 75 Vacuum 92 Steam to jacket 93 Steam to chamber 94 Steam to seal 273 F 310kPa 250 F 210kPa 160 kPa 115kPa 100kPa 50kPa 25kPa 0kPa Start Close do...

Страница 34: ...re neither will increase by more than 37 4 F The saturated steam conditions are controlled in such a way that the fluctuation of pressure does not allow a drop below1kPa neither an increase of 3 kPa a...

Страница 35: ...eal release 73 Fast exh 74 Slow exh 75 Vacuum 92 Steam to jacket 93 Steam to chamber 94 Steam to seal or 34 Compressed Air inlet 273 F 310kPa 274 F 210kPa 160 kPa 230 F 115kPa 100kPa 50kPa 25kPa 0kPa...

Страница 36: ...mance description Vacuum is built up in the chamber down to 10kPa At this stage all valves and motors are shut A period of 5 minutes is counted to enable stabilization of pressure During the next 10 m...

Страница 37: ...Air inlet 53 Seal release 73 Fast exh 74 Slow exh 75 Vacuum 92 Steam to jacket 93 Steam to chamber 94 Steam to seal or 34 Compressed Air inlet 273 F 310kPa 250 F 210kPa 160 kPa 230 F 115kPa 100kPa 50...

Страница 38: ...Page 33 of 101 pages 4 CONTROL AND MONITORING Control Panel CAT 2007 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Страница 39: ...Digit keypads These keypads are used for 2 purposes In normal working conditions the program option is used pressing on the number keypad for example no 3 selects program 3 Under display mode the key...

Страница 40: ...2 small LED s are located on the top left corner The RUN LED green lights when the autoclave is in process When the system has been turned off at the ST BY keypad the RUN LED flashes for 1 2 a second...

Страница 41: ...en a program ends incorrectly FAIL The names of the stages follow Vacuum Exh Exhaust Heat Dry Ster sterilization Test Following are the 14 cycles names and relevant temperatures Temp Cycle no Program...

Страница 42: ...These keypads receive their commands by the name that appears above them in the 4th row of the display During a cycle the fourth row is used to display the timers such as STE Time 02 25 or during pre...

Страница 43: ...09 High Temp This message is displayed fail indicator lights up and program is aborted If the temperature rises 3 C 5 F above the required sterilization temperature during the sterilization cycle 10 L...

Страница 44: ...ppears automatically on panel 2 during calibration Closing Door Wait When an automatic door is closing this message is displayed so that the operator will wait until the closing operation of the autom...

Страница 45: ...onditions are fulfilled If the system is ready the display appears as follows If the system is not ready it will not allow you to start the cycle If for example Door1 is open when the system is turned...

Страница 46: ...ogram 12 number 1 must be pressed and within 2 seconds number 2 must be pressed Show Parameters After selecting the cycle pressing the SHOW command key presents the following screen where the message...

Страница 47: ...s to ON for a maximum time of 15 seconds or until the UP keypad is pressed The command begins from output number 1 until 24 2 Testing of all the digital inputs should take a maximum time of 15 seconds...

Страница 48: ...mber 4 When a value is to be entered the right command keypad is Enter If the value is entered via the digit keypad after the final digit is entered the system automatically transfers to the next scre...

Страница 49: ...ess the UP DN key to change this value Press ENTER the right command key to move on to the minute value Continue the process until the time is correct If no changes are to be made press ENTER to move...

Страница 50: ...n appears If pressure needs to be altered this may be done either through the digit keypad or the UP DN keypads Jacket Jacket Type Jacket the steam to the chamber passes from the jacket press 1 F O Mo...

Страница 51: ...nimum value 230 F Maximum value 278 F STE Time Required sterilization time for the process Entry code 1 or 11 Resolution 1 minute Minimum value 1 minutes Maximum value 99 minutes Dry Time Required dry...

Страница 52: ...s the vacuum value in pulse no 1 of the pre vacuum stage Entry code 11 Resolution 0 1 psia Minimum value 1 psia Maximum value 14 psia VacDip2 Vacuum value in the remaining pulses This value defines th...

Страница 53: ...ains the maximum pressure in the jacket will be 332kPa however if this value will be 10 the maximum pressure will be 49 6PSi Entry code 11 Resolution 0 5 psia Minimum value psia Maximum value 7 psia C...

Страница 54: ...r 30 sec of ON and 30 sec OFF intervals depending on the interval selected by the operator Entry code 11 Resolution 0 1 min Minimum value Maximum value 13 Code 13 Parameters ReqPrs The addition to the...

Страница 55: ...will automatically work with sensor no 1 the sensor in the condense even if 2 was selected as 2 is only an option This is the final parameter under Code 13 Pressing ENTER returns the display to the ST...

Страница 56: ...matic door the message OPENING DOOR WAIT will appear in the 3rd row Closing an Automatic Door During the process of closing an automatic door the message CLOSING DOOR WAIT will appear in the 3rd row I...

Страница 57: ...nters the system in place of PUMP TO 25K it will display HEAT TO 160K When the cycle passes to the Exhaust stage it will display EXH TO 100K Display During the Heating Stage Display during the Sterili...

Страница 58: ...urn on the power again while pressing the STOP keypad until you hear a long buzz After loading the screen the screen lights with the message below The display returns to the ST BY screen and you can c...

Страница 59: ...h 5 therefore calibration is necessary The system has a non erasable memory in which the offset and gain data of the sensors are stored This data may be inserted to the system through programming or t...

Страница 60: ...he next screen The values in all the following screens can only be changed via the UP DN keypads When the correct value is displayed press Enter and the system will progress to the next screen The fol...

Страница 61: ...reen Pressing the middle button F2 reads the value of the sensor Pressing STOP will stop the cycle 5 1 6 Jkt Pres Jacket Pressure Jacket Pressure Refer to Chm Prs for instructions 5 1 7 Gen Pres Gener...

Страница 62: ...pper Row A 121 0 R 121 0 A 132 0 R 134 0 The system calibrates the new offset and gain and loads them into the non erasable memory As a result while running a 134 C program the correction is automatic...

Страница 63: ...e instrument There should be no direct contact between the carbon steel and the stainless steel trays 4 All instruments must be sterilized in an open position 5 Place a sterilization indicator strip i...

Страница 64: ...and comes with adjustable legs to balance the height of the loading cart to rails in the sterilizer chamber It is designed to slide smoothly off the carriage into the sterilization chamber The cart m...

Страница 65: ...ade the required colour change and that the load is dry The load shall be rejected if a The package has been compressed b The package is torn c The load is wet water droplets signs d The load fell on...

Страница 66: ...nts The ambient temperature around the autoclave must not exceed 40 C 80 humidity and the room should be ventilated 10 air changes hour Do not use the autoclave in presence of dangerous gases and vapo...

Страница 67: ...ect the feed water to the network by a 1 2 pipe Drain Connect the following outlets directly to a drain funnel Or connect them through a drain collector pipe of 2 that should be covered The drain syst...

Страница 68: ...lenoid valves are set in neutral position i e the slit on the head of the screw is set in horizontal position Search for leaks and fix piping joints if necessary Check Grounding see par 10 2 Check ins...

Страница 69: ...ing autoclave is ready to start operation 8 Select the sterilization program according to the type of material to be sterilized by pressing the relevant keys as described in Chapter 4 Press the START...

Страница 70: ...cycle and identification hints During process data is printed After the preliminary printing the autoclave starts performing the sequence of operations of the cycle The measured values of temperature...

Страница 71: ...02 00 245 F 21 psi The time temperature and pressure during the heating stage H03 00 161 1 F 23 5 In The time temperature and pressure during the heating stage V00 22 180 3 F 23 5 In The time temperat...

Страница 72: ...reassemble the front panel on the unit Printer is now ready for use NOTE If the paper is not pulled in by the rollers even when you press the feed switch B push the paper in 5 To ensure correct operat...

Страница 73: ...not operate idle 2 Verify sewage pipe is not clogged ensuring free drainage of sewage liquids It is important that sewage liquids do not overflow at the working site 3 Disassemble the steam traps and...

Страница 74: ...Page 69 of 101 pages SERVICE INSTRUCTIONS Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Страница 75: ...electrical potential 500 V The insulation resistance should be at least 2 M Success criteria no leakage 2 Protective Earth Impedance Test Measure the resistance between Grounding of any metallic port...

Страница 76: ...k and remove the overload or replace circuit 2 4 Upper electrode short circuited 2 4 Clean or replace upper electrode 2 5 Electronic pressure transducers or measuring circuits faulty or out of calibra...

Страница 77: ...e 4 4 Close the door fix or replace the gasket 4 5 Leakage at the vacuum or exhaust piping 4 5 Check and tighten fitting joints replace defective packing 4 6 Steam inlet valve blocked or damaged 4 6 F...

Страница 78: ...Drying stage does not work 8 1 Trouble with the vacuum system 8 1 See par 2 and 4 8 2 Steam valve leaks 8 2 Repair or replace steam valve 8 3 Control system trouble 8 3 Replace control boards 9 The ai...

Страница 79: ...EX connectors 12 2 Power supplies out of order 12 2 Fix or replace the power supply 12 3 Control boards or keyboard 12 3 Replace defective board of microcomputer unit 12 4 Paper to printer missing or...

Страница 80: ...trol of gasket pressure The transducer type TECSIS 3296 is a membrane pressure sensor and electronic measuring circuit having the following specifications Pressure gauge 0 4bar abs Output span current...

Страница 81: ...Page 76 of 101 pages 10 5 Dismantling the Cabinet s Side Panels Push the side cover upward and pull out Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Страница 82: ...Page 77 of 101 pages 10 6 Details of the Locking Mechanism Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Страница 83: ...Steam 0 60 psi 2 5 R GAU029 0012 Gauge Pressure Air 1 4 R GAU029 0023 Gauge Pressure Steam 1 60 psi _ PNE195 0034 Reducer air pressure with manometer MAFR 200 8A Mindman R PNE195 0039 Silencer 1 8 _ P...

Страница 84: ...1018 Locking handle CST 141 0006 Steel pipe LDK 550 0008 Main locking bolt LOK 550 0001 Main locking shaft LOK 550 0002 Bushing LOK 550 0003 Okolon stopper LOK 550 0004 Upper arm holder LOK 550 0005...

Страница 85: ...xhaust 14 to reservoir 15 to vacuum pump ejector 16 Water outlet 17 Shut 18 to air detector 2 MINERAL FREE WATER 21 Mineral free water inlet 22 Detergent 23 To spray 24 Recycling inlet 25 Recycling ou...

Страница 86: ...ust 74 Slow exhaust 75 Exhaust to ejector to vacuum pump 76 Exhaust from heat exchanger 77 Exhaust from steam generator 78 Exhaust through heat exchanger pre vacuum stage only 79 Jacket steam trap 8 G...

Страница 87: ...2 224 2 3 9 18 6 101 4 106 9 214 5 0 8 15 5 106 9 128 9 224 4 4 0 18 7 101 5 106 9 214 7 0 8 15 5 107 0 129 6 224 6 4 1 18 8 101 6 107 6 214 9 0 9 15 6 107 1 130 3 224 8 4 2 18 9 101 7 107 6 215 1 0...

Страница 88: ...117 7 184 8 243 9 12 1 26 8 112 2 154 4 234 0 7 7 22 4 117 8 184 8 244 0 12 1 26 8 112 3 154 4 234 1 7 7 22 4 117 9 185 5 244 2 12 2 26 9 112 4 155 1 234 3 7 8 22 5 118 0 186 2 244 4 12 3 27 0 112 5 1...

Страница 89: ...28 4 257 5 263 1 22 7 37 4 123 1 218 9 253 6 17 1 31 8 128 5 258 3 263 3 22 8 37 5 123 2 219 6 253 8 17 2 31 9 128 6 259 1 263 5 22 9 37 6 123 3 220 3 253 9 17 3 32 0 128 7 259 8 263 7 23 0 37 7 123 4...

Страница 90: ...1 6 28 3 43 0 137 1 333 0 278 8 33 6 48 3 133 2 297 1 271 8 28 4 43 1 137 2 333 7 279 0 33 7 48 4 133 3 297 9 271 9 28 5 43 2 137 3 334 4 279 1 33 8 48 5 133 4 298 8 272 1 28 6 43 3 137 4 335 8 279 3...

Страница 91: ...Page 86 of 101 pages Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Страница 92: ...11 OUTPUT2 4 20mA OUTPUT4 B28 1 2 2 2 1 B27 1 2 DIGITAL GND B29 1 2 24V PANEL1 INPUT7 INPUT8 7 INPUT15 OUTPUT20 4 20mA L 1 CB1 6A 1 2 Exhaust to ejector 1 2 INPUT12 OUTPUT10 OUTPUT22 POWER SUPPLY OUTP...

Страница 93: ...Page 88 of 101 pages XPCS Manual Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Страница 94: ...ibration adjusting analog input presentation value by changing gain and offset values Overview XPCS is a Data exchange program that enables to perform downloading of PCS code downloading uploading ana...

Страница 95: ...rial port number connected to the PCS Target platform or modem port number for remote connection In Baudrate text box type the PCS Target platform baud rate Usually the value is 19200 Wait loop is a c...

Страница 96: ...is completed If Get and Set Parameters checked when program performing download all parameters will be stored before PCS code downloading and restored after downloading is completed Note The program...

Страница 97: ...a phone number Wait for connection establishment Check if remote target platforms are connected If one of the tasks fails the program will abort connection process and will display relevant error mes...

Страница 98: ...connect with the PCS Target platform The connection tasks are Check if target is connected In the status bar Looking for machine is displayed Uploading 16 Analog inputs gain and offset values In the...

Страница 99: ...selected analog input Description of the Calibration tool Gain text box use it for manual inserting of the Gain value Offset text box use it for manual inserting of the Offset value Min and Max limit...

Страница 100: ...ed with PCS Target platform Pressing Calculate button will calculate new Gain and Offset values The new values will be displayed in the Gain and Offset text boxes Close button Pressing this button wil...

Страница 101: ...g Parameters will be displayed in the status bar Download file The program will display Downloading dialog window with progress bar and counter of the downloaded packets Wait for target platform start...

Страница 102: ...he relevant options were selected in the Options window Expectable errors list Can not upload Gain and Offset Description This message may be displayed during download process when the program is tryi...

Страница 103: ...Description This message may be displayed during download process when the program is trying to download Parameters Reason Probably a communication failure between PCS Target and the PC or PCS target...

Страница 104: ...umeric data in the text box The Actual High value is not in range The Actual Low value is not in range The Read High value is not in range The Read Low value is not in range Description This message i...

Страница 105: ...oxes are not numeric data Tips Type numeric value in Gain or Offset text boxes Illegal Port number Description This message is displayed when the user is pressing the OK button in the Options window R...

Страница 106: ...Row 2 Connect RS232 to Modem Converter according the following diagram 3 Check the Jumpers State according RS232 communication 4 Turn On the Modem 5 Turn On the Autoclave 6 The System is ready to be...

Страница 107: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

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Страница 120: ...hamber dimension WxHxD 508x508x970 mm Loading volume 250 liter Typical application Sterilizing glass and plastic lab ware Sterilizing solutions liquids Sterilizing biological waste Location Building 3...

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