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Installation

5.1 Safety notes regarding installation

Incorrect installation

WARNING!

Risk to life from incorrect installation!

Incorrect installation can lead to potentially fatal sit-

uations and cause considerable damage to property.

–

Only a skilled qualified electrician must connect

the power supply.

–

Any other installation job has to be carried out by

an HVAC technician.

Hot surfaces

WARNING!

Risk of injury from hot surfaces!

The surfaces of components can get very hot during

operation. Skin contact with hot surfaces causes

severe skin burns.

–

Professionally insulate pipes that connect con-

densers or heating coils.

Interconnecting units and systems

WARNING!

Risk of injury from interconnecting different

units or systems!

Connecting an air handling unit to other units or sys-

tems (e.g. ductwork, pumps, refrigeration systems)

can lead to dangerous situations and eventually

cause serious or even fatal injuries.

–

If you have to connect other units or systems to

the air handling unit, connect them professio-

nally.

–

The system owner/HVAC contractor is respon-

sible for the planning and installation of any addi-

tional safeguards.

Sharp edges, sharp corners and thin sheet metal

parts

CAUTION!

Danger of injury from sharp edges, sharp cor-

ners and thin sheet metal parts!

Sharp edges, sharp corners and thin sheet metal

parts of the heat exchanger or of the cooling or

heating coil may cause cuts or grazes.

–

Be careful when working on these components.

–

Wear protective gloves, safety shoes and a hard

hat.

5.2 Before installation

Before installation



Have all the applicable documents at hand,

‘Other applicable documentation’ on page 3



Ensure that the installation requirements are met,

see the order-specific data sheet for the air handling

unit.



Have all the required tools ready.

Installation

Before installation

Air handling unit X-CUBE

Содержание X-CUBE

Страница 1: ...Air handling unit X CUBE Transport and installation manual Read the instructions prior to performing any task GB en...

Страница 2: ...GB en TROX GmbH 2016 TROX GmbH Heinrich Trox Platz 47504 Neukirchen Vluyn Germany Telephone 49 0 2845 202 0 Fax 49 0 2845 202 265 E mail trox trox de Internet www troxtechnik com 02 2020 Air handling...

Страница 3: ...ormation ready Product name TROX order number Delivery date Brief description of the fault Online www troxtechnik com Phone 49 2845 202 400 Copyright This document including all illustrations is prote...

Страница 4: ...l pollution hazard Tips and recommendations Useful tips and recommendations as well as informa tion for efficient and fault free operation Specific safety notes The following symbols are used in safet...

Страница 5: ...ion 39 5 2 Before installation 39 5 3 Sizing and connecting the condensate drain 40 5 4 Connecting the heating coil cooling coil 42 5 5 Connecting the run around coil system 43 5 6 Wiring 45 5 7 Conne...

Страница 6: ...The components actually used for a particular air handling unit are listed in the order specific technical data sheet AHU casing units Symbol Meaning Symbol Meaning Heating coil Multileaf dampers Cool...

Страница 7: ...er of injury or risk of damage to property due to insufficiently qualified individuals Insufficiently qualified individuals are not aware of the risks involved in working with the air handling unit an...

Страница 8: ...d against stationary objects Protective clothing Protective clothing is close fitting with low tear resist ance close fitting sleeves and no projecting parts Protective gloves Protective gloves protec...

Страница 9: ...cessories Packages with this sticker contain AHU accessories 3 2 Delivery check Check delivered items immediately after arrival for transport damage and completeness In case of any damage or an incomp...

Страница 10: ...suspending loads Transport tubes are designed for one time use only and not for permanently suspending loads Warning AHU casing units may tip over WARNING Risk of injury from AHU casing units tipping...

Страница 11: ...metal roof is not damaged by the lifting gear 3 3 2 Moving packages with a forklift or pallet truck Air handling units differ in weight and may have different lashing points See the order specific te...

Страница 12: ...port tubes Use only the factory lashing points to move AHU casing units If a unit has to be moved with different equipment contact TROX beforehand to discuss the details Transport straps and other tra...

Страница 13: ...holes in the top corners of the AHU casing unit 2 Insert all lifting eyes Fig 6 1 completely into the threaded holes Several lifting eyes are part of the supply package if you have used them for movin...

Страница 14: ...with ropes chains Moving units with a lifting beam Eye nut Slings 1 AHU casing units with a roof are factory fitted with eye nuts Hook the slings Fig 7 2 into the eye nuts Note Maintain an angle great...

Страница 15: ...10025 wall thickness of 5 mm Select the right transport tubes for the casing unit weight and width using the tables below Diameter of the transport tubes Outer diameter mm Weight of AHU casing unit k...

Страница 16: ...ts provided Use only adequate lifting gear and slings Stand clear of suspended loads The number of drilled holes in the base frame Fig 8 6 indicates the number of transport tubes Fig 8 1 to be used Se...

Страница 17: ...is colouration of the cut edge does not indicate prob lematic corrosion Corrosion protection is still guar anteed This does not indicate a reduction in quality and there are no grounds for complaint P...

Страница 18: ...of packaging materials in an environ mentally friendly manner in accordance with the local waste disposal regulations If necessary employ a specialist disposal com pany to dispose of the packaging 3 5...

Страница 19: ...he drilled holes in the frame with screws Fig 10 3 Transport protection device for the fan Fig 11 Transport protection brackets 1 Remove the brackets Fig 11 1 that are marked with a red sticker Fig 11...

Страница 20: ...quipment that is suitable stable and strong enough for the job maintained and checked regularly Stop materials or objects from falling Wear safety shoes protective clothing and a hard hat Wear a safet...

Страница 21: ...r handling units with a condensate drain the supporting structure is at least as high as the drain trap see Chapter 5 3 Sizing and connecting the condensate drain on page 40 If additionally structure...

Страница 22: ...evel ground with no special requirements regarding structure borne noise insulation we recommend placing rubber or elastomer sheets between the air handling unit and the foundation For noise insulatio...

Страница 23: ...4 Aligning AHU casing units 3 Align the AHU casing units such that they are flush with one another Fig 14 1 AHU units with X CUBE Control Before you push the AHU casing units together insert the inter...

Страница 24: ...including screw fixing the module connectors and the base frame Follow the assembly instructions carefully as otherwise the unit may become damaged the casing units may start shifting or if the unit...

Страница 25: ...he lower unit 2 4 If there are several upper casing units join the module connectors and the frames with screws Joining AHU casing units with screws bolts on page 24 Setup and assembly Setting up and...

Страница 26: ...no Air handling unit Multileaf damper Galvanised steel Stainless steel Galvanised steel Stainless steel Noise insulating connector Thread forming socket cap head screw M6 40 A00000055910 A00000055911...

Страница 27: ...with the supplied socket cap head screws Fig 17 5 rubber seals Fig 17 4 washers Fig 17 3 and 6 and nuts Fig 17 7 2 Fix one eye of the ground cable Fig 17 8 with a pan head screw M6 12 Fig 17 10 and a...

Страница 28: ...tation of the heat exchanger manufacturer 79 The assembly steps are different for each AHU variant Airflows on top of each other 28 Vertical plate heat exchanger Airflows next to each other 32 Horizon...

Страница 29: ...t the bypass damper 1 and the recir culation damper 2 if any are in the correct posi tion The bypass damper has to face the outdoor air flow the recirculation damper has to face the extract air flow 6...

Страница 30: ...there is enough space above the AHU the entire casing unit can be put from above e g with a crane onto the lower casing unit that contains the heat exchanger In this case you may continue with step 13...

Страница 31: ...ce unit depth you may also push the upper casing unit from the back onto the lower casing unit that con tains the plate heat exchanger In this case you have to remove the doors panels and frame sectio...

Страница 32: ...t for the plate heat exchanger at the installation location 2 Remove doors and panels on the side facing the bracket 1 if at all possible If this is not possible you can also install the plate heat ex...

Страница 33: ...ll the heat exchanger in the AHU casing unit See the docu mentation from the plate heat exchanger manu facturer appendix 7 Ensure that the bypass damper 1 and the recir culation damper 2 if any are in...

Страница 34: ...n now install the adjacent AHU casing units Installing the actuator on the bypass damper of the plate heat exchanger Materials Actuator with clamping device and anti twist facility Preparation Turn th...

Страница 35: ...ctrical cable with a wire clamping bracket Installation of the actuator is complete 4 4 4 Additional assembly steps for out door units Connecting the roof segments Air handling units for outdoor insta...

Страница 36: ...sign Fig 23 Step design 3 Fix the connecting angle section for the roof seg ment with self drilling screws and seal it with sealant Attaching the weather hood Fig 24 Positioning the weather hood 1 Pos...

Страница 37: ...rect assembly may lead to the ingress of water To prevent the ingress of water into the inter mediate frame and hence into the unit seal the intermediate frame with cover strips Fix the cover strips i...

Страница 38: ...1 Ensure precise fit and avoid distortion when you connect the ducts Note Any load on the noise insulating connector may impair the tight fit Connect the duct in such a way that no loads are imposed...

Страница 39: ...ion systems can lead to dangerous situations and eventually cause serious or even fatal injuries If you have to connect other units or systems to the air handling unit connect them professio nally The...

Страница 40: ...other Calculate the height of a drain trap as shown below Symbol P Pressure inside the air handling unit Pa be sure to use a positive value for calculations take the final differential pressure filter...

Страница 41: ...H 243 47 196 mm Positive pressure supply air Fig 30 Drain trap for positive pressure Calculation to be used for positive pressure 1630 Pa max R P 1 5 10 115 40 75 Always cut or extend pipes by the sam...

Страница 42: ...ortening the pipe you can install the drain trap so that it slopes 4 Connect a drain trap to each condensate drain Fig 31 1 Do not connect the drain trap to the drainage pipe the water from the drain...

Страница 43: ...by vibration and that no loads are imposed on it If there is too much weight on a water pipe by others support the water pipe Do not use the connection point of the heat exchanger as a fixing point f...

Страница 44: ...that it is level use a 19 mm wrench Fig 36 Hydraulic system connection example Supply air unit Extract air unit Hydraulic unit IN Flow OUT Return 3 Connect the heat exchanger with the hydraulic unit...

Страница 45: ...allo cated to each other The wiring is also shown in the wiring diagram see switch cabinet Fig 37 Cables disconnected for shipment 1 Cable can be pushed back into the cable duct illus tration shows c...

Страница 46: ...such a way that they cannot be accidentally damaged by mechanical impact or by heat Bridge all non conductive joints such as con necting frames flexible connectors and anti vibration elements with an...

Страница 47: ...tead of the touch panel to display the unit configuration To do so connect the air handling unit to a PC or integrate it with a network using the TCP IP interfaces The network integration procedure de...

Страница 48: ...1031 cx8090 html cx8090_dip_switch htm id 1492 After you have set the DIP switch you have to restart the computer To do so switch off circuit breaker 11Q1 in the switch cabinet Wait until all LEDs on...

Страница 49: ...has been established a window opens and the script is executed Fig 43 Script window Fig 44 Start menu 6 Go to the Start menu and select Control Panel Fig 45 Control panel 7 In the Control Panel windo...

Страница 50: ...fied electrician Network administrator For more information refer to https infosys beckhoff com content 1031 cx9020_hw index html id 1759 Fig 47 X CUBE controller CX9020 network connec tions X000 Port...

Страница 51: ...ct Connect In the Connect window enter IP address 192 168 0 200 and confirm your entry with OK When the connection has been established a window opens and the script is executed Fig 50 Script window F...

Страница 52: ...tting the IP address for the touch panel Personnel HVAC technician Factory set network address for the touch panel IP address 192 168 0 199 Subnet mask 255 255 255 0 Standard gateway 192 168 0 1 Fig 5...

Страница 53: ...IP Settings window select IP Address Fig 60 IP Address 7 In the IP Address window enter the new IP address and subnet for the touch panel Confirm your entries with OK In the Change IP Settings window...

Страница 54: ...xxx xxx xxx trox html and confirm your entries with Save Select Quit to close the menu The touch panel now uses the new settings to connect to the controller If no connection to the controller can be...

Страница 55: ...rect position Inspection access doors and openings Seals Handles and levers Connections Inspection window Panels Before initial commissioning Remove protective film if any Check the unit for leakages...

Страница 56: ...vertically Fig 63 4 7 Tighten the screws of the hinge blocks Fig 63 3 Adjusting the staple Leaking inspection access doors If an inspection access door leaks you can easily adjust the staple Fig 64 S...

Страница 57: ...tion Set up the centrifugal fan WARNING Risk of injury from the incorrect handling and operation of fans Incorrect handling e g reaching into rotating parts can lead to serious injuries Do not reach i...

Страница 58: ...the anti vibration elements 14 Moving towards the operating point check whether the fan is running smoothly and with min imal vibration only If you can see or hear the fan vibrating switch off the ai...

Страница 59: ...um pressure values given in the technical data are not exceeded Use appropriate measures to protect the water system from frost Frost protection can be achieved with a water glycol mixture or with a s...

Страница 60: ...rature excess that is not per mitted two temperature limiting devices must be installed in the air handling unit independently of each other temperature monitor and safety tempera ture limiter 6 3 6 R...

Страница 61: ...got and the bleed screw If the heating coil cooling coil is not properly vented air bubbles may form and impair the output 8 Close any vents 9 Clean the condensate drip tray and drain 10 Set up the dr...

Страница 62: ...the incorrect handling and operation of fans Incorrect handling e g reaching into rotating parts can lead to serious injuries Never reach into or tamper with the storage mass The fan does not stop im...

Страница 63: ...first 400 hours of operation 1 Open the inspection access panel on the indicated corner of the rotor casing 2 Check whether the drive belt has sufficient ten sion if necessary shorten the belt as fol...

Страница 64: ...ster cassette If there is a gap between any two cassettes adjust the position of the cassettes NOTICE Be sure to comply with the humidifier manufac turer s instructions for commissioning 3 Check water...

Страница 65: ...ional stand ards Has the heating coil cooling coil been correctly con nected and filled Has the centrifugal fan been set up Have the multileaf dampers been set up Has the sound attenuator been set up...

Страница 66: ...the intended lashing points Make sure that no load is imposed on pipes ducts or cables Use only approved lifting gear and slings that are suitable and sufficient for the load to be carried Do not tie...

Страница 67: ...mponents Use suitable transport equipment to move unit components away from the site 7 3 Disposal If no return or disposal agreement is in place any disas sembled components should be disposed of by a...

Страница 68: ...om which it was extracted Skilled qualified electrician Skilled qualified electricians are individuals who have sufficient professional or technical training knowledge and actual experience to enable...

Страница 69: ...difier 64 Condensate drain 42 Connecting a drain trap 42 Cooling coil Commissioning 59 Installing 42 Copyright 3 D Daisy chain 46 Defects liability 3 Delivery of the air handling unit 9 Disposing of p...

Страница 70: ...nstallation location Foundation of the installation room 21 Foundation of the outdoor installation area 22 Installation room 21 Rotary heat exchanger 62 Setting up the drive equipment 63 Run around co...

Страница 71: ...Appendix Appendix Air handling unit X CUBE 71...

Страница 72: ...A Adjusting the storage mass Adjusting the storage mass Air handling unit X CUBE 72...

Страница 73: ...Montageanleitung Mounting Instructions KLINGENBURG Ausrichtung der Speichermasse Adjustment of storage mass...

Страница 74: ...the the matrix on the drive shaft on both sides of the rotor the hub caps have to be removed Der Staubdeckel besteht aus zwei Teilen und ist mit je 2 Schrauben befestigt welche mit einem Imbusschl sse...

Страница 75: ...iden Stauddeckelteile entfernen Der Lagerbereich liegt nun offen Dieser Vorgang ist auf der gegen berlie genden Seite des Rotors zu wiederholen Remove both parts of the hub cap The bearings are now ac...

Страница 76: ...den L sst die Speichermasse sich nicht bewe gen kann diese vorsichtig mit leichten Schl gen gel st werden Verwenden Sie dazu ein Holzkant Nach erfolg reicher Justierung sind auf beiden Seiten des Roto...

Страница 77: ...48 0 74 851 54 01 e mail klingenburg klingenburg pl web www klingenburg pl Klingenburg USA LLC 503 Old Thomasville Road High Point NC 27260 USA Tel 1 336 884 5050 Fax 1 336 884 5058 e mail info klinge...

Страница 78: ...s in split design for types RRS up to constuctional size 3000 Montageanleitung Mounting Instructions RRS KLINGENBURG Klingenburg GmbH Boystra e 115 D 45968 Gladbeck Tel 49 20 43 96 36 0 Fax 49 20 43 7...

Страница 79: ...240 Required tools Hoisting equipment to lift the components Cartridge gun Rivet gun Drill Power screwdriver Identify the correct position of exchanger blocks 1 to 4 Each side wall has a flattened cor...

Страница 80: ...ove that runs around block no 2 Attach block no 3 Use rivets to connect the flanges of the side walls to one another Attach angle brackets 2 3 inside and outside Apply the sealing compound in the seal...

Страница 81: ...Rotate the exchanger so that it is positioned correctly damper at the top Attach the damper to the exchanger Rivet the damper in the positioning holes of the side wall flange on both sides Attach the...

Страница 82: ...e heat exchangers Assembling of composed units Object Instructions on how to assemble a unit composed of 2 modules Example commercial code Fx AC 16 N 2275 R 2 TV XS AE SC ABBP300 Date 13 04 2015 Assem...

Страница 83: ...at exchanger 1 Content 1 Main intent of the manual 2 2 General warnings for safety 2 3 Signals 2 4 Goods receipt 3 5 Lifting warnings 3 6 Assembling procedure 5 Assembling plate heat exchangers Air ha...

Страница 84: ...gather due information using the present instruction manual before effecting every action adopting the specific warnings for safety in order to keep safe each kind of interaction man product Operator...

Страница 85: ...use a lifting bar see picture The slings must conform to ISO 4878 and ISO 9351 standards Inspection the sling before each lifting and do not use if damaged or cut in some part Do not wind or knot the...

Страница 86: ...installation site The exchangers should be lifted by the side walls the tensile direction must be vertical parallel to side walls to avoid damage Do not lift the exchanger from the aluminum corner pr...

Страница 87: ...modules are supplied pre assembled in a single pallet Take off the damper s from the packing box According to selected model damper s could be fixed on the top or fixed on the lateral side of the pal...

Страница 88: ...dules from the pallet in order to have three parted pieces Insert the first basic cube into the air handling unit or final installation place Seal the side face of module 1 with standard sealant Assem...

Страница 89: ...dule 2 to module 1 and keep pressed for some seconds parallel installation Seal the outline of the two modules all around corner profile and lateral side plates including by pass section Assembling pl...

Страница 90: ...perator Spa The heat exchanger 8 Approach the complete damper to installed modules and keep pressed for some seconds At the end check and clean Assembling plate heat exchangers Air handling unit X CUB...

Страница 91: ...nit composed of four modules The heat exchanger unit is composted of 4 modules You have to mark the four parts 1 2 3 and 4 The four modules are keep together with screws in the side plates and sealant...

Страница 92: ...tor eu recuperator recuperator eu Clean the profiles of part 3 and 2 all around the corners Take away part 5 again and seal part 2 and 3 all around the corners Put side by side and screw part 5 with t...

Страница 93: ...her mostat for their proper functioning The siphon should be checked for contamination at least twice a year and if the air is heavily polluted e g exhaust air from the kitchen more frequently It shou...

Страница 94: ...act with sharp edges and be protected from mechanical damage the heating cable must not be crossed or touched anywhere The heating cable is to be laid in such a way that no heat accumulation will be c...

Страница 95: ...heater Hr S Wiedemann Customer Key Word Person Resp Quantity Date Trox GmbH 1 13 03 2019 89355 1 Volta No Heating Battery Embodiment Version 3 0 0 2 Circuit Diagramm Electric air heater Air handling...

Страница 96: ...n the connection box which are no longer suited to use standard rubber insulated cables this decision can be taken by the customer only In this case use high temperature resisting cables e g silicone...

Страница 97: ...nical Data Sheet Any deviations from these recommended data provided must be compensated by suitable control and adjustment actions to be carried out on site In unfavourable cases partial consideratio...

Страница 98: ...customer on site in the event of possible interferences which might occur All necessary remedial actions and modifications are to be taken and made in accordance with EMVG requirements and regulations...

Страница 99: ...side of the air heating battery remains open or unprotected the customer himself has to take steps for contact protection purposes It must be ensured that it will be impossible for any person to come...

Страница 100: ...TROX GmbH 2016 TROX GmbH Heinrich Trox Platz 47504 Neukirchen Vluyn Germany 49 0 2845 202 0 49 0 2845 202 265 E mail trox trox de www troxtechnik com...

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