Manual 0-5057
A-13
APPENDIX
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
A
A
B
B
C
C
D
D
E
E
F
F
/ 4
00
C
O
M
M
O
N
Is
en
se
_W
/ 4
00
Iref_G
P1
P_re
f
400
P_ref
P_ena
200
G
N
D
W
C
O
M
G
N
D
_C
Is
en
se
_W
P
G
N
D
2
/ 2
00
-1
5V
w
TE
M
P
_C
-15
V
IN
P
U
T_
N
G
I_
se
ns
eP
+5
V
GN
D
+1
5V
+1
5V
Ire
f_
G
G
N
D
W
+1
5V
w
P
_e
na
G
N
D
_C
TE
M
P
_C
P
G
N
D
1
+1
5V
M
IS
S
IN
G
_P
H
A
S
E
C
O
M
_A
G
N
D
P
20
0_
A
N
2
+1
5V
w
G
N
D
P
40
0_
A
+1
2V
-15V
w
-1
2V
I_
se
ns
eP
SI
G
N
AL
TORCH (-)
PILOT
WORK (+)
E
L1
L2
L3
+12VDC
+12VDC
+15V
+12VDC
To
P
C
B
7
TB
3
To
T
1 P
R
I -
0
FA
N
+
(2
4 V
D
C
)
NEG ARC VOLTS
To
P
C
B
7 C
N
2-5
FA
N
-
(2
4 V
D
C
)
WORK
From CN9 on PCB7
To
P
C
B
7 C
N
2-4
To
P
C
B
7 C
N
2-2
To
P
C
B
7
C
N
2-1
PILOT (TIP) VOLTS
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1312
Friday, January 18, 2008
1
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
PAK 200 Power Supply 400V non-CE
Thursday, January 10, 2008
12:56:07
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1312
Friday, January 18, 2008
1
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
PAK 200 Power Supply 400V non-CE
Thursday, January 10, 2008
12:56:07
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1312
Friday, January 18, 2008
1
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
PAK 200 Power Supply 400V non-CE
Thursday, January 10, 2008
12:56:07
Thermal Dynamics
D
RAS
<
/O
V
E
R
_T
E
M
P
(C7, Sht 2)
40
0
VA
C
3
P
ha
se
CN1
CN5
CN6
CN4
BIAS SUPPLY PCB
DETECTOR PCB
INPUT POWER
INDICATOR
REAR PANEL
CN5
> P_DEM (P_Iref)
INPUT POWER
INDICATOR
INTERNAL
VAC_IN
(A1 Sht2
)
(A1 Sht2
)
> P_Enable (P_ena)
CN6
RIBBON CABLE SIGNALS
CN6 - 16 Ckt Ribbon Cable
2,4- I_REF (Scaled Cut Demand)
5- PS_START (Start)
6- REDUNDANT_START (Start2)
8- INV_READY
9- / PS_START disabled by Input_NG
12- / OCR
13- / PS_START disabled by OCR
14- /TEMP_ERR
15- / PS_START disabled by Temp _Err
DAT
INTERFACE PCB
FILTER PCB
P_GND
PILOT REG.
(CHOPPER )
PCB2
WK-5754
(A1 Sht 2)
(A1 Sht 2)
HALL SENSOR
BIAS
POWER
C1 Capacitor, 0.1 uf, 1250 VDC (D2, Sht 2)
C2 Capacitor, 2 uf, 430VAC (A9, Sht 1)
C.P1 Circuit protector/ON-OFF SW (B2, Sht 1)
15A, 460V, 3P
C.P2 Circuit protector 2.5A 125V (D2, Sht 1)
C.P3 Circuit protector 3.15A 125V (D2, Sht 1)
C.P4 Circuit protector 10A 125V (E2, Sht 1)
C.P5 Circuit protector 2.5A 125V (E2, Sht 1)
C.P6 Circuit protector 2.5A 125V (F2, Sht 1)
C.P7 Circuit protector 5A 125V (E2, Sht 1)
C.P8 Circuit protector 3.15A 125V (F3, Sht 1)
D1 Diode Bridge 20A, 1600V, 3P (D2, Sht 1)
D2 Diode, Dual, 2x100A, 600V (B8, Sht 1)
FAN1 Fan, Coolant, 24 VDC (F4, Sht 2)
FAN3 Fan, Chopper, 24 VDC (A8, Sht 1)
FL1 Flow sensor (B5, Sht 2)
(D2, Sht 2)
V
_C
H
A
N
G
E
P
C
B
400V only
I_
D
ET
HCT1 Hall Current Sensor, Pilot (B8, Sht 1)
HCT2 Hall Current Sensor, Work (C9, Sht 1)
LSW1 Level SW, coolant, NC (B5, Sht 2)
MC1 Contactor, 3P ,Inv 1 input, Coil (B3, Sht 2)
" Contacts (A2, B2, Sht 1)
" Aux Contact (B3, Sht 2)
MC2 Contactor, pilot, Coil (B3, Sht 2)
" Contacts (C8, Sht 1)
MC3 Contactor, 3P ,Inv 2 input, Coil (B3, Sht 2)
" Contacts (B2,C2, Sht 1)
" Aux Contact (B3, Sht 2)
MOT1 Motor, Pump 200VAC, 1P (E4, Sht 2)
NE1 Neon indicator, rear panel, 220VAC (C1, Sht 1)
NE2 Neon indicator, internal, 220VAC (C1, Sht 1)
R1a-f Resistor Pilot 0.6, 300W , (B8, sht 1)
(6 in series)
R6 Resistor, 20K ,30W (A8, Sht 1)
R7 Resistor, 1K ,30W (E2, Sht 2)
R9 Resistor, 50 ,40W (A9, Sht 1)
T1 Aux Transformer (D-F1, Sht 2)
TH1 Thermal Sensor, coolant return (B5, Sht 2)
ON / OFF
<
LINE to LINE,
LINE TO GND
CAPS & VARISTORS
I_
S
E
PILOT REG.
(CHOPPER )
PCB1
WK-5750
<
PCB 1
WK-5630
(C7 & A9,Sht 2)
HALL SENSOR
COMPONENT LOCATOR
16
C
KT
RI
BB
ON
C
AB
LE
100A INVERTER MODULE # 1 (top)
PILOT CURRENT SIGNAL
<
WORK CURRENT SIGNAL
<
/ OVERTEMP
<
CN6
PCB 5 WK-5602 (partial)
MI
SS
IN
G
PH
AS
E
(p
ul
se
s)
<
(C7 & A9,Sht 2)
LED1 DIM = LOW, BRIGHT = OK
LED2 DIM = OK, BRIGHT = FAULT
LED3 DIM = OK, BRIGHT = FAULT
LED4 OFF = OK, ON = FAULT
LED5 OFF = OK, ON + FAULT
/PILOT ENABLE
>
PILOT DEMAND
>
CN6 16 CKT
CN6
PILOT REGULATOR
(CHOPPER)
P_
GN
D
VA
C_
IN
Power Supply
Rear Panel
PCB3 WK-5694
PCB4 WK-5604
BIAS SUPPLY
FOR PCB5
(F2 -Sht2)
100A INVERTER MODULE # 2 (bottom)
(same as #1)
--400--
DC FAN
POWER
(A2 Sht 2)
(A2 Sht 2)
PCB 8
WK-5687
RC &
RF CAPS
For this
version
of the
power supply
Pilot
Regulator
is not used
except to
provide power
and pass
signals from
HCT1, the
pilot current
sensor.
Pilot
Resistors,
R1a-f, are
used instead.
ECO-B731 (REL) DAT
1-18-08
THS1
SW_TEMP_NC
THS1
SW_TEMP_NC
++
-
+
-
+
3
1
2
4
MC3-B
MC3-B
TB4
TB4
R6
20K
30W
R6
20K
30W
CN1
CN1
1
2
3
4
TB2
TB2
CN7
CN7
1
2
3
4
5
CN10
CN10
1
2
CN1
CN1
1
2
3
4
CN32
CN32
1
2
3
4
1
2
3
4
CN4
CN4
1
4
LED2
MISSING PHASE
LED2
MISSING PHASE
C4
C4
MC1-A
MC1-A
CN9
CN9
1 2
TB1
TB1
CN4
CN4
1
2
3
4
5
LED3
INPUT NG
LED3
INPUT NG
CN32
CN32
1
2
3
4
C2
2 UF
C2
2 UF
CN1
CN1
1
5
8
NE1
NE1
CN33
CN33
1
2
3
4
CN17
CN17
1
2
3
CN2
CN2
1
2
3
CN1- not used
6
CN1- not used
6
1
2
3
4
CN2
CN2
1
2
S
S
S
S
CN2
CN2
1
2
3
4
R
R
C2
C2
1
2
3
CN18
CN18
1
2
3
MC2-C
MC2-C
R1
R1
INRUSH
INRUSH
NE2
NE2
CN2 400V
CN2 400V
1
2
3
4
+
RY2
RY2
+
RY2
RY2
RY2
RY2
+
-
+
-
1
2
3
4
5
6
TB2
TB2
HCT2
HCT2
1 2 3 4
CN1- not used
CN1- not used
1
2
3
4
N2
N2
CN7
CN7
1
2
3
4
5
MC1-B
MC1-B
CN3
CN3
1
2
3
4
R9
50
R9
50
TB1
TB1
T1
T1
TB4
TB4
-
+
-
+
3
1
2
4
C.P1
C.P1
CN4 - PCB12
CN4 - PCB12
1
2
3
4
P1
P1
R1 a-f 3.6
(6 x 0.6, 300W in series)
R1 a-f 3.6
(6 x 0.6, 300W in series)
P (+)
P (+)
N (-)
N (-)
CN5
CN5
1 2 3 4
TT
P (+)1
P (+)1
MC2-B
MC2-B
200V
200V
++
TB3
TB3
CN6
CN6
1
2
3
TB1
TB1
MC2-A
MC2-A
1
2
3
4
CN1
CN1
1
2
3
4
5
6
7
CN5
CN5
1
2
3
4
TB5
TB5
MC3-A
MC3-A
LED4
CHOPPER TEMP
LED4
CHOPPER TEMP
MC3-C
MC3-C
CN1
CN1
1
2
CN7
CN7
1
2
3
4
5
CN8
CN8
1
2
CN3
CN3
1
CN4
CN4
1 2 3
CN3
CN3
1
2
CN4
CN4
1
2
3
4
N (-)1
N (-)1
HCT1
HCT1
1 2 3 4
LED5
ERROR
LED5
ERROR
TB1
TB1
FAN3
FAN3
+
-
CN2-400V
CN2-400V
1
2
3
4
TB2
TB2
D2
D2
1
A1
2
K1
3
A2
4
K2
CN4 - PCB12
CN4 - PCB12
1
2
3
4
CN3
CN3
1
2
CN2
CN2
1 2 3
TB3
TB3
AC
AC
AC
+
-
D1
AC
AC
AC
+
-
D1
WORK
WORK
CN4
CN4
1
2
3
4
5
MC1-C
MC1-C
CN3
CN3
1
4
CN2
CN2
1
2
3
Art # A-08488
Art # A-08488
Содержание PAK 200
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