Thermal Dynamics PAK 200, Руководство по эксплуатации

Страница: 106 / 114

Manual 0-5057 A-14 APPENDIX
APPENDIX 8:
Power Supply Schematic, 400V Cont.
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
A A
B B
C C
D D
E E
F F
400
AC120V @ 1A
PLASMA ENABLE
AC13V @ 2A
/PUMP
+1
5V
+15V
COM_A
200_A
400_A
400
/FAN
AC200V @ 3A
200 (not used)
/RAS
COM
200
PRESS OK (GCM 1000)
24VAC
400
24
V
A
C
R
E
T
PLASMA ENABLE
+15V
/ AC
/ TEMP
/ STATUS
/ DC
/ GAS - COOLANT
COM
POT HI (GCM1000)
200
POT WIPER (GCM1000)
POT LOW (GCM 1000)
+1
5V
- ARC V
- ARC V
0V-A (24V ret)
WORK
0V-A (24V ret)
NEG ARC VOLTS
AC24V-GCM
0V-B (120V ret)
AC120V-GCM
From CN9 on PCB7
To
P
C
B
7
C
N
2-1
DC 15V
DC 0V
AC120V-GCM
0V-B (120V ret)
To
P
C
B
7 C
N
2-2
AC120V-RAS
0V-RAS (120V ret)
To
P
C
B
7 C
N
2-4
To
P
C
B
7 C
N
2-5
To
P
C
B
7 T
B
3
0V-RAS
AC120V-RAS
FAN + (24 VDC)
N
E
G
A
R
C
V
O
LT
S
AC24V-GCM
DC 15V
DC 0V
0V-A (24V ret)
AC120V-GCM
0V-B (120V ret)
FAN - (24 VDC)
P
IL
O
T
(T
IP
) V
O
LT
S
W
O
R
K
AC24V-GCM
To
T
1 P
R
I -
0
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1312
Friday, January 18, 2008
2 2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
PAK 200 Power Supply 400V non CE
Thursday, January 10, 2008
12:56:07
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1312
Friday, January 18, 2008
2 2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
PAK 200 Power Supply 400V non CE
Thursday, January 10, 2008
12:56:07
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1312
Friday, January 18, 2008
2 2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
PAK 200 Power Supply 400V non CE
Thursday, January 10, 2008
12:56:07
Thermal Dynamics
D
(F1 Sht 1) (F1 Sht 1)
PILOT
CONTACTOR
(E2)
INTERNAL TERMINAL
STRIP TB3
(C2, Sht 1)
(C9, sht 1)
INPUT CONTACTORs
MOMENTARY START / STOP
START / STOP
(A9, sht 1)
UNDIVIDED ARC VOLTS
FOR HEIGHT CONTROLS
24 VAC @ 1A
STOP
START
120 VAC @ 100ma.
(Not in all units)
PILOT (TIP) VOLTAGE
COOLANT TEMP
(ON COOLANT
RETURN)
ISOLATED COMM
+16 to +18VDC
CCM MODULE
FROM CN18 PCB3
sht 1
KEY PLUG
+15VDC_ISO
TB1
TB2
-15VDC_ISO
+
-
RIBBON CABLE
TEST SOCKET
(F1 Sht 1)
(A9 SHT1)
(B9 SHT1)
(C9 SHT1)
Signal - Basic ID
Used to identify
GCM 1000 present
(F1 Sht 1)
(D9, A10)
(F2 Sht 1)
(E2)
(E2)
ISOLATED
VOLTAGES
(D9, A10)
(F2 Sht 1)
JUMPER IN
REMOTE
HMI
NEG ARC VOLTS
SW6 - OK to MOVE CONTACTS / VOLTS
SW11 - ANALOG CURRENT SELECT
"B" DEFAULT, "A" REMOTE
DAT
SW12 - DIVIDED ARC V RATIO SELECT
(E4)
SW13 - FACTORY ONLY
PCB7 WK-5628
RELAY PCB
(F4)
CIRCUIT COMM (GND)
CN11 34 CKT CN10 26 CKT
(C9)
PCB 5 WK-5602 (partial) INTERFACE PCB
START / STOP
PILOT DEM to PS
ANALOG DEM to CPU
J36 34 CKT
PCB6 DISPLAY
WK-5603
J35 26 CKT
CUT DEM to PS
RIBBON CABLE
TEST SOCKET
RIBBON CABLE SIGNALS
/ = active low digital signal
CN10-J35 - 26 Ckt Ribbon Cable
2-Cut Demand
4-Pilot Demand
6-/ Start
7-/ Start2
9-/ Pilot Enable
10-/ HF Enable
12-/ Pump Enable
13-/ Fan Enable
15-/ DC Indicator
16-/ Over Temperature Indicator
18-/ Gas-Coolant OK Indicator
19-/ Status Lamp
CN11-J36 - 34 Ckt Ribbon Cable
1- Output Current Signal
3- / Arc Transferred (CSR)
4- / Pilot On
6- Coolant Flow (freq)
7- Coolant Temp (analog)
9- / Temp OK (Inverter/Chopper)
10- / Coolant Level OK
12- Missing Phase
13- / Ready to Operate
15- / Input Volts OK
16- / Inverter OCR
18- / PS ID "00*"
19- / PS ID "0*0"
20- / PS ID "*00"
21- E-Stop
22- E-Stop
29,31,33 - 24 VAC Supply
30,32,34 - 24 VAC Return
PLASMA ENABLE
POWER SUPPLY
REAR PANEL
E-STOP -
E-STOP +
TO AC INDICATO
R
(on PCB6
)
29-41 VDC
+15VDC
+5VDC
-15VDC
I/O PCB
CPU PCB
Other CNC
functions
disabled for
hand torch
system
ECO-B731 (REL) DAT
1-18-08
D21 CNC_E-STOP D21 CNC_E-STOP
44
TB5 TB5
J8 J8
1
2
3
4
22
D11 INITIALIZING / PROGRAMMING D11 INITIALIZING / PROGRAMMING
CN1 CN1
1 2 3
1
2
3
C.P4 C.P4
CN23 CN23
1
2
3
4
5
6
TP8 TP8
88
C.P2 C.P2
RY4 RY4
J59-RAS J59-RAS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
33
D28 CNC_PREFLOW D28 CNC_PREFLOW
J4 J4
1
3
5
7
C.P7 C.P7
TB3 TB3
CN1 CN1
1 2
1 2
11 11
99
CN2 CN2
1 2 3 4 5
D1 GAS_ON D1 GAS_ON
CN14 CN14
1 2
RY3 RY3
44
C.P8 C.P8
C.P6 C.P6
D12 STATUS CODE D12 STATUS CODE
R8
1K 30W
R8
1K 30W
TP1 TP1
1
2
3
10 10
1 2 3
MC2 MC2
CN12 CN12
1
2
RY3 RY3
1K 1K
100K 100K
55
CN8 CN8
1
2
3
4
22
J9 J9
1 2 3 4 5 6
TP1 TP1
D13 +5V D13 +5V
11
11
TP5 TP5
K6 K6
11 11
CN8 CN8
1
2
3
4
TP14 TP14
RY4 RY4
J7 J7
1
2
3
4
5
6
7
8
9
t
TH1
t
TH1
77
TP2 TP2
33
TP7 TP7
MC1 MC1
CN9 CN9
1
2
3
MC3 AUX MC3 AUX
CN24 CN24
1
2
3
4
5
6
TP13 TP13
1
2
K6-2 K6-2
TP12 TP12
LED1
LEVEL
LED1
LEVEL
PUMP
MOT1
PUMP
MOT1
' .
CN2 CN2
1
2
TP11 TP11
99
44
12 12
LSW1-1
SW_LIQUID_LEVEL_NC
LSW1-1
SW_LIQUID_LEVEL_NC
E-STOP E-STOP
T1 T1
400
200
0,
13
0,,
100
0.
200
0..
110
0...
120.
0_
24.
0__
24_
0___
120.
0___
TP4 TP4
J54-REMOTE HMI J54-REMOTE HMI
1
2
3
4
5
6
7
+
RY1
+
RY1
CN12 CN12
1 2 3
C.P3 C.P3
66
TP11 TP11
J55-GCM J55-GCM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
YELLOW TEMP YELLOW TEMP
55
CN10 CN10
1
2
3
PSR PSR
55
GREEN
AC
GREEN
AC
TB1 TB1
TP9 TP9
66
+V
GN
D
SIG
FL1
FLOW_TURBINE_PULSE
+V
GN
D
SIG
FL1
FLOW_TURBINE_PULSE
R B G
CN11 CN11
1
2
10 10
88
D23 CNC_START D23 CNC_START
D2 E-STOP_PS D2 E-STOP_PS
77
CN9 CN9
1
2
3
4
5
11 11
33
FAN1 FAN1
+ -
CN10 CN10
1
2
3
4
5
6
CN3 CN3
1
2
3
TB4 TB4
TP6 TP6
RED
STATUS
RED
STATUS
J1 J1
1
2
3
4
5
6
7
8
9
D15 PSR D15 PSR
MC3 MC3
CN6 CN6
1
2
3
4
11
10 10
12 12
GREEN1
GAS
GREEN1
GAS
66
+
RY2
+
RY2
99
C.P5 C.P5
J6 J6
1 5 8
88
MC1 AUX MC1 AUX
TP10 TP10
TP12 TP12
1 2 3
CN7 CN7
1
2
3
RY5 RY5
J15-CNC J15-CNC
1
2
3
4
5
6
7
8
9
10
11
12
13
14
GAS ON GAS ON
12 12
CN8 CN8
1 2 3 4
D26 HOLD_START D26 HOLD_START
100K3 100K3
D4 OK_CNC D4 OK_CNC
1
2
22
TP3 TP3
1 2
GREEN2
DC
GREEN2
DC
77
J5 J5
1
2
3
4
5
RY5 RY5
TB2 TB2
Art # A-08489
Art # A-08489