Manual 0-5057
7-3
TORCH MAINTENANCE
PAK 200
5. Poor Pilot Starting
a. High coolant conductivity (Refer to Power Supply
Manual)
b. Non-Genuine Thermal Dynamics Parts
7.04 Inspection and Replacement
Consumable Torch Parts
WARNING
Disconnect primary power to the system before
disassembling the torch or torch leads.
DO NOT touch any internal torch parts while
the AC indicator light on the front panel of the
Power Supply is ON.
Remove the consumable torch parts per the following
procedure (See Note):
NOTE
A multipurpose wrench is supplied for chang-
ing the tip, electrode and gas distributor in the
torch head.
Multi-Purpose Wrench
(Catalog Number 20-0001)
Used for Electrodes
Used for 11/16" ( 17.5 mm)
Across Tip Flats
Gas Distributor Notch
Used with 11/16" (17.5 mm)Tip
Used for 5/8" (15.9 mm)
Across Tip Flats
Gas Distributor Notch
Used with 5/8" (15.9 mm)Tip
This Side
Towards Torch
A-01639
Multi-Purpose Wrench
1. Unscrew and remove the shield cup from the torch.
NOTE
Slag built up on the shield cup that cannot be
removed may effect the performance of the
system.
Electrode
Shield Cup
Tip
Gas
Distributor
Torch Head
Water Tube Extension
(Gouging Only)
A-02188
Torch Consumable Parts
2. Inspect the cup for damage. Wipe it clean or replace
if damaged.
3. Using the multipurpose wrench (5/8 inch slot) re-
move the tip. Check for excessive wear (indicated by
an elongated or oversized orifice). Replace the tip if
necessary.
NOTE
The tip, electrode and gas distributor have
o-rings on each part. The o-rings should be
removed and a light coating of o-ring lubricant
(catalog number 8-4025) applied.
Good Tip
Worn Tip
A-02195
Tip Wear
4. Tilt the torch head to remove the gas distributor. The
end of the multipurpose wrench can be used to help
remove the gas distributor. Check for excessive wear,
plugged gas holes, or discoloration. Replace if neces-
sary.
5. Using the multipurpose wrench (electrode area) remove
the electrode. Refer to Figure 5-4 and check the face
of the electrode for excessive wear.
Worn Electrode
New Electrode
A-02208
Содержание PAK 200
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