Thermal Dynamics PAK 200, Руководство по эксплуатации

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Manual 0-5057 A-11 APPENDIX
Art # A-08487
Art # A-08487
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
A A
B B
C C
D D
E E
F F
460
AC120V @ 1A
PLASMA ENABLE
AC13V @ 2A
/PUMP
+15V
+15V
COM_A
230_A
460_A
460
/FAN
230
/RAS
COM
230
PRESS OK (GCM 1000)
24VA
C
460
24
V
A
C
R
E
T
PLASMA ENABLE
+15V
/ AC
/ TEMP
/ STATUS
/ DC
/ GAS - COOLANT
COM
AC200V @ 3A
POT HI (GCM1000)
230
POT WIPER (GCM1000)
POT LOW (GCM 1000)
+1
5V
- ARC V
- ARC V
0V-A (24V ret)
From CN9 on PCB7
To
P
C
B
7
C
N
2-1
DC 15V
DC 0V
AC120V-GCM
0V-B (120V ret)
To
P
C
B
7 C
N
2-2
AC120V-RAS
0V-RAS (120V ret)
To
P
C
B
7 C
N
2-4
To
P
C
B
7 C
N
2-5
To
P
C
B
7 T
B
3
0V-RAS
AC120V-RAS
FAN + (24 VDC)
N
E
G
A
R
C
V
O
LT
S
AC24V-GCM
DC 15V
DC 0V
0V-A (24V ret)
AC120V-GCM
0V-B (120V ret)
FAN - (24 VDC)
P
IL
O
T
(T
IP
) V
O
LT
S
W
O
R
K
AC24V-GCM
WORK
0V-A (24V ret)
NEG ARC VOLTS
AC24V-GCM
0V-B (120V ret)
AC120V-GCM
To
T
1 P
R
I -
0
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
AA
42X1311 Friday, January 18, 2008
2 2
INDUSTRIAL PARK #2
WEST LEBANON NH, 03784
603-298-5711
PAK 200 Power Supply 208-230/460V
Thursday, January 10, 2008
12:19:03
THERMAL DYNAMICS
D
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
AA
42X1311 Friday, January 18, 2008
2 2
INDUSTRIAL PARK #2
WEST LEBANON NH, 03784
603-298-5711
PAK 200 Power Supply 208-230/460V
Thursday, January 10, 2008
12:19:03
THERMAL DYNAMICS
D
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
AA
42X1311 Friday, January 18, 2008
2 2
INDUSTRIAL PARK #2
WEST LEBANON NH, 03784
603-298-5711
PAK 200 Power Supply 208-230/460V
Thursday, January 10, 2008
12:19:03
THERMAL DYNAMICS
D
(F1 Sht 1) (F1 Sht 1)
PILOT
CONTACTOR
(C2, Sht 1)
INPUT CONTACTORs
MOMENTARY START / STOP
START / STOP
STOP
START
PILOT (TIP) VOLTAGE
COOLANT TEMP
(ON COOLANT
RETURN)
ISOLATED COMM
+16 to +18VDC
CCM MODULE
FROM CN18 PCB3
sht 1
KEY PLUG
+15VDC_ISO
TB1
TB2
-15VDC_ISO
+
-
RIBBON CABLE
TEST SOCKET
(F1 Sht 1) (F1 Sht 1)
(D9, A10)
(F2 Sht 1)
(E2)
(E2)
ISOLATED
VOLTAGES
(D9, A10)
(F2 Sht 1)
JUMPER IN
REMOTE
HMI
NEG ARC VOLTS
SW6 - OK to MOVE CONTACTS / VOLTS
SW11 - ANALOG CURRENT SELECT
"B" DEFAULT, "A" REMOTE
DAT
Signal - Basic ID
Used to identify
GCM 1000 present
SW12 - DIVIDED ARC V RATIO SELECT
(E4)
SW13 - FACTORY ONLY
PCB7 WK-5628
RELAY PCB
RIBBON CABLE SIGNALS
/ = active low digital signal
CN10-J35 - 26 Ckt Ribbon Cable
2-Cut Demand
4-Pilot Demand
6-/ Start
7-/ Start2
9-/ Pilot Enable
10-/ HF Enable
12-/ Pump Enable
13-/ Fan Enable
15-/ DC Indicator
16-/ Over Temperature Indicator
18-/ Gas-Coolant OK Indicator
19-/ Status Lamp
CN11-J36 - 34 Ckt Ribbon Cable
1- Output Current Signal
3- / Arc Transferred (CSR)
4- / Pilot On
6- Coolant Flow (freq)
7- Coolant Temp (analog)
9- / Temp OK (Inverter/Chopper)
10- / Coolant Level OK
12- Missing Phase
13- / Ready to Operate
15- / Input Volts OK
16- / Inverter OCR
18- / PS ID "00*"
19- / PS ID "0*0"
20- / PS ID "*00"
21- E-Stop
22- E-Stop
29,31,33 - 24 VAC Supply
30,32,34 - 24 VAC Return
(F4)
CIRCUIT COMM (GND)
CN11 34 CKT CN10 26 CKT
(C9)
PCB 5 WK-5602 (partial) INTERFACE PCB
START / STOP
PILOT DEM to PS
ANALOG DEM to CPU
J36 34 CKT
PCB6 DISPLAY
WK-5603
J35 26 CKT
CUT DEM to PS
RIBBON CABLE
TEST SOCKET
(A9 SHT1)
(B9 SHT1)
(C9 SHT1)
PLASMA ENABLE
(E2)
INTERNAL TERMINAL
STRIP TB3
(C9, sht 1)
(A9, sht 1)
UNDIVIDED ARC VOLTS
FOR HEIGHT CONTROLS
24 VAC @ 1A
120 VAC @ 100ma.
(Not in all units)
POWER SUPPLY
REAR PANEL
E-STOP -
E-STOP +
TO AC INDICATO
R
(on PCB6
)
29-41 VDC
+15VDC
+5VDC
-15VDC
I/O PCB
CPU PCB
Other CNC
functions
disabled
for hand torch
system
ECO-B731 (REL) DAT
1-18-08
FAN1 FAN1
+ -
D1 GAS_ON D1 GAS_ON
LED1
LEVEL
LED1
LEVEL
CN2 CN2
1
2
TP4 TP4
44
TB2 TB2
10 10
TB4 TB4
GAS ON GAS ON
1
2
E-STOP E-STOP
11 11
C.P7 C.P7
RY4 RY4
CN10 CN10
1
2
3
4
5
6
12 12
CN3 CN3
1
2
3
CN20 CN20
1
2
3
+
RY2
RELCOL_0
+
RY2
RELCOL_0
+V
GN
D
SIG
FL1
FLOW_TURBINE_PULSE
+V
GN
D
SIG
FL1
FLOW_TURBINE_PULSE
R B G
K6 K6
GREEN2
DC
GREEN2
DC
12 12
CN7 CN7
1
2
3
4
44
MC3 AUX MC3 AUX
77
J9 J9
1 2 3 4 5 6
C.P3 C.P3
CN23 CN23
1
2
3
4
5
6
1K 1K
J5 J5
1
2
3
4
5
D23 CNC_START D23 CNC_START
MC3 MC3
1
2
3
PUMP
MOT1
PUMP
MOT1
' .
MC1 AUX MC1 AUX
TP8 TP8
11
55
100K 100K
66
C.P6 C.P6
TP11 TP11
1 2 3
TP12 TP12
TP11 TP11
99
CN10 CN10
1
2
3
C.P2 C.P2
CN11 CN11
1
2
D12 STATUS CODE D12 STATUS CODE
LSW1-1
SW_LIQUID_LEVEL_NC
LSW1-1
SW_LIQUID_LEVEL_NC
D11 INITIALIZING / PROGRAMMING D11 INITIALIZING / PROGRAMMING
J55-GCM J55-GCM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
1 2
PSR PSR
11 11
D26 HOLD_START D26 HOLD_START
CN9 CN9
1
2
3
C.P8 C.P8
D13 +5V D13 +5V
J8 J8
1
2
3
4
MC2 MC2
TP1 TP1
TP3 TP3
C.P5 C.P5
88
T1 T1
460
220
0,
13
0,,
100
0.
200
0..
110
0...
120.
0_
24.
0__
24_
0___
120.
0___
TB3 TB3
CN8 CN8
1
2
3
4
77
J1 J1
1
2
3
4
5
6
7
8
9
TP7 TP7
TB5 TB5
MC1 MC1
TP1 TP1
88
CN8 CN8
1 2 3 4
1
2
33
t
TH1
t
TH1
TP5 TP5
55
1 2
10 10
D28 CNC_PREFLOW D28 CNC_PREFLOW
66
TB1 TB1
11
CN24 CN24
1
2
3
4
5
6
CN1 CN1
1 2
66
RY3 RY3
J15-CNC J15-CNC
1
2
3
4
5
6
7
8
9
10
11
12
13
14
D2 E-STOP_PS D2 E-STOP_PS
K6-1 K6-1
1 2 3
99
D21 CNC_E-STOP D21 CNC_E-STOP
CN12 CN12
1 2 3
RY5 RY5
99
1
2
3
22
RY4 RY4
TP14 TP14
D15 PSR D15 PSR
100K 100K
J7 J7
1
2
3
4
5
6
7
8
9
CN13 CN13
1 2 3
RY3 RY3
YELLOW TEMP YELLOW TEMP
GREEN AC GREEN AC
TP2 TP2
CN2 CN2
1 2 3 4 5
J4 J4
1
3
5
7
11 11
CN12 CN12
1
2
44
88
TP13 TP13
TP9 TP9
33
22
J59-RAS J59-RAS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
CN9 CN9
1
2
3
4
5
CN14 CN14
1 2
C.P4 C.P4
D4 OK_CNC D4 OK_CNC
J6 J6
1 5 8
TP6 TP6
CN6 CN6
1
2
3
4
TP10 TP10
RED
STATUS
RED
STATUS
10 10
TP12 TP12
J54-REMOTE HMI J54-REMOTE HMI
1
2
3
4
5
6
7
11
22
+
RY1
+
RY1
RY5 RY5
55
77
R8
1K 30W
R8
1K 30W
12 12
33
GREEN1
GAS
GREEN1
GAS