Thermal Dynamics PAK 200, Руководство по эксплуатации

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Manual 0-5057 A-19 APPENDIX
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
A A
B B
C C
D D
E E
F F
600
AC120V @ 1A
PLASMA ENABLE
AC13V @ 2A
/PUMP
+1
5V
+15V
COM_A
230_A
600_A
600
/FAN
AC200V @ 3A
230 (not used)
/RAS
COM
230
PRESS OK (GCM 1000)
24VAC
600
24
V
A
C
R
E
T
PLASMA ENABLE
+15V
/ AC
/ TEMP
/ STATUS
/ DC
/ GAS - COOLANT
COM
POT HI (GCM1000)
230
POT WIPER (GCM1000)
POT LOW (GCM 1000)
+1
5V
- ARC V
- ARC V
0V-A (24V ret)
From CN9 on PCB7
To
P
C
B
7
C
N
2-1
DC 15V
DC 0V
AC120V-GCM
0V-B (120V ret)
N2
P1
To
P
C
B
7 C
N
2-2
AC120V-RAS
0V-RAS (120V ret)
To
P
C
B
7 C
N
2-4
To
P
C
B
7 C
N
2-5
To
P
C
B
7 T
B
3
0V-RAS
AC120V-RAS
FAN + (24 VDC)
N
E
G
A
R
C
V
O
LT
S
AC24V-GCM
DC 15V
DC 0V
0V-A (24V ret)
AC120V-GCM
0V-B (120V ret)
FAN - (24 VDC)
P
IL
O
T
(T
IP
) V
O
LT
S
WORK
0V-A (24V ret)
NEG ARC VOLTS
AC24V-GCM
0V-B (120V ret)
AC120V-GCM
W
O
R
K
AC24V-GCM
To
T
1 P
R
I -
0
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1313
Friday, January 18, 2008
2 2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
PAK 200 Power Supply 600V
Thursday, January 10, 2008
14:32:11
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1313
Friday, January 18, 2008
2 2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
PAK 200 Power Supply 600V
Thursday, January 10, 2008
14:32:11
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1313
Friday, January 18, 2008
2 2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
PAK 200 Power Supply 600V
Thursday, January 10, 2008
14:32:11
Thermal Dynamics
D
(F1 Sht 1) (F1 Sht 1)
PILOT
CONTACTOR
(C2, Sht 1)
INPUT CONTACTORs
MOMENTARY START / STOP
START / STOP
STOP
START
PILOT (TIP) VOLTAGE
COOLANT TEMP
(ON COOLANT
RETURN)
ISOLATED COMM
+16 to +18VDC
CCM MODULE
FROM CN18 PCB3
sht 1
KEY PLUG
RIBBON CABLE SIGNALS
/ = active low digital signal
CN10-J35 - 26 Ckt Ribbon Cable
2-Cut Demand
4-Pilot Demand
6-/ Start
7-/ Start2
9-/ Pilot Enable
10-/ HF Enable
12-/ Pump Enable
13-/ Fan Enable
15-/ DC Indicator
16-/ Over Temperature Indicator
18-/ Gas-Coolant OK Indicator
19-/ Status Lamp
CN11-J36 - 34 Ckt Ribbon Cable
1- Output Current Signal
3- / Arc Transferred (CSR)
4- / Pilot On
6- Coolant Flow (freq)
7- Coolant Temp (analog)
9- / Temp OK (Inverter/Chopper)
10- / Coolant Level OK
12- Missing Phase
13- / Ready to Operate
15- / Input Volts OK
16- / Inverter OCR
18- / PS ID "00*"
19- / PS ID "0*0"
20- / PS ID "*00"
21- E-Stop
22- E-Stop
29,31,33 - 24 VAC Supply
30,32,34 - 24 VAC Return
(A7, Sht 1)
+15VDC_ISO
TB1
TB2
-15VDC_ISO
+
-
RIBBON CABLE
TEST SOCKET
(F1 Sht 1)
Signal - Basic ID
Used to identify
GCM 1000 present
(F1 Sht 1)
(D9, A10)
(F2 Sht 1)
(E2)
(E2)
ISOLATED
VOLTAGES
(D9, A10)
(F2 Sht 1)
JUMPER IN
REMOTE
HMI
NEG ARC VOLTS
SW6 - OK to MOVE CONTACTS / VOLTS
SW11 - ANALOG CURRENT SELECT
"B" DEFAULT, "A" REMOTE
DAT
SW12 - DIVIDED ARC V RATIO SELECT
(E4)
SW13 - FACTORY ONLY
PCB7 WK-5628
RELAY PCB
(F4)
CIRCUIT COMM (GND)
CN11 34 CKT CN10 26 CKT
(C9)
PCB 5 WK-5602 (partial) INTERFACE PCB
START / STOP
PILOT DEM to PS
ANALOG DEM to CPU
(E2)
INTERNAL TERMINAL
STRIP TB3
(C9, sht 1)
J36 34 CKT
(A9, sht 1)
UNDIVIDED ARC VOLTS
FOR HEIGHT CONTROLS
24 VAC @ 1A
120 VAC @ 100ma.
(Not in all units)
PCB6 DISPLAY
WK-5603
J35 26 CKT
CUT DEM to PS
RIBBON CABLE
TEST SOCKET
PLASMA ENABLE
POWER SUPPLY
REAR PANEL
E-STOP -
E-STOP +
TO AC INDICATOR (on PCB6)
29-41 VDC
+15VDC
+5VDC
-15VDC
(A9 SHT1
)
(B9 SHT1)
I/O PCB
(C9 SHT1
)
CPU PCB
Other CNC
functions
disabled for
hand torch
system
DAT ECO-B731 (REL)
1-18-08
33
TP12 TP12
12 12
22
J8 J8
1
2
3
4
C.P7 C.P7
88
R8
1K 30W
R8
1K 30W
CN23 CN23
1
2
3
4
5
6
GREEN2
DC
GREEN2
DC
RY4 RY4
1 2 3
TP8 TP8
44
11 11
CN8 CN8
1
2
3
4
1 2
CN13 CN13
1 2 3
TP1 TP1
99
1K 1K
1
2
3
D28 CNC_PREFLOW D28 CNC_PREFLOW
J59-RAS J59-RAS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
C.P8 C.P8
RY4 RY4
CN1 CN1
1 2
J4 J4
1
3
5
7
J9 J9
1 2 3 4 5 6
55
TP14 TP14
10 10
AC
AC
+
-
D3
AC
AC
+
-
D3
CN14 CN14
1 2
J5 J5
1
2
3
4
5
22
TP1 TP1
D12 STATUS CODE D12 STATUS CODE
CN12 CN12
1
2
CN2 CN2
1 2 3 4 5
TP2 TP2
J7 J7
1
2
3
4
5
6
7
8
9
D1 GAS_ON D1 GAS_ON
100K 100K
66
TP13 TP13
RY3 RY3
CN9 CN9
1
2
3
11 11
MC2 MC2
11
33
D13 +5V D13 +5V
TP11 TP11
77
CN10 CN10
1
2
3
J54-REMOTE HMI J54-REMOTE HMI
1
2
3
4
5
6
7
+
RY2
+
RY2
+
RY1
+
RY1
K6 K6
11
CN7 CN7
1
2
3
4
+
C12
+
C12
TB3 TB3
44
TP7 TP7
T1 T1
600
220
0,
13
0,,
100
0.
200
0..
110
0...
120.
0_
24.
0__
24_
0___
120.
0___
12 12
10 10
t
TH1
t
TH1
MC1 MC1
TB5 TB5
MC3 AUX MC3 AUX
99
55
LED1
LEVEL
LED1
LEVEL
CN2 CN2
1
2
11 11
CN24 CN24
1
2
3
4
5
6
K6-2 K6-2
C.P3 C.P3
TP11 TP11
55
TP4 TP4
1
2
66
CN3 CN3
1
2
3
LSW1-1
SW_LIQUID_LEVEL_NC
LSW1-1
SW_LIQUID_LEVEL_NC
E-STOP E-STOP
D2 E-STOP_PS D2 E-STOP_PS
C.P6 C.P6
PUMP
MOT1
PUMP
MOT1
' .
TB1 TB1
99
CN10 CN10
1
2
3
4
5
6
88
+V
GN
D
SI
G
FL1
FLOW_TURBINE_PULSE
+V
GN
D
SI
G
FL1
FLOW_TURBINE_PULSE
R B G
12 12
CN12 CN12
1 2 3
88
TP12 TP12
GREEN AC GREEN AC
77
J55-GCM J55-GCM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
1 2 3
PSR PSR
YELLOW
TEMP
YELLOW
TEMP
CN11 CN11
1
2
D23 CNC_START D23 CNC_START
RY5 RY5
MC1 AUX MC1 AUX
10 10
TP9 TP9
D15 PSR D15 PSR
CN9 CN9
1
2
3
4
5
11
CN20 CN20
1
2
3
66
FAN1 FAN1
+ -
TP6 TP6
D21 CNC_E-STOP D21 CNC_E-STOP
MC3 MC3
TP5 TP5
D4 OK_CNC D4 OK_CNC
J6 J6
1 5 8
1
2
3
J1 J1
1
2
3
4
5
6
7
8
9
CN6 CN6
1
2
3
4
RED
STATUS
RED
STATUS
RY5 RY5
44
C.P2 C.P2
GREEN1
GAS
GREEN1
GAS
D11 INITIALIZING / PROGRAMMING D11 INITIALIZING / PROGRAMMING
22
1 2
33
C.P5 C.P5
CN8 CN8
1 2 3 4
D26 HOLD_START D26 HOLD_START
77
TB2 TB2
TP3 TP3
J15-CNC J15-CNC
1
2
3
4
5
6
7
8
9
10
11
12
13
14
C.P4 C.P4
1
2
100K3 100K3
GAS ON GAS ON
TB4 TB4
TP10 TP10
RY3 RY3
Art # A-08491
Art # A-08491