Thermal Dynamics PAK 200, Руководство по эксплуатации

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Manual 0-5057 A-16 APPENDIX
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
A A
B B
C C
D D
E E
F F
/ 6
00
C
O
M
M
O
N
Is
en
se
_W
/ 6
00
Ire
f_
G
P_re
f
600
P_ref
P_ena
230
GNDW
C
O
M
/ 2
30
G
N
D
_C
Is
en
se
_W
P
G
N
D
2
/ 2
30
-1
5V
w
TE
M
P
_C
-15V
IN
P
U
T_
N
G
I_
se
ns
eP
+5
V
GN
D
+1
5V
+1
5V
Ire
f_
G
G
N
D
W
+1
5V
w
P_en
a
G
N
D
_C
TE
M
P
_C
P
G
N
D
1
+1
5V
M
IS
S
IN
G
_P
H
A
S
E
C
O
M
_A
G
N
D
P
/ 6
00
230_A
+1
5V
w
G
N
D
P
600_A
+12V
-15V
w
-1
2V
I_
se
ns
eP
SI
G
N
AL
TORCH (-)
PILOT
WORK (+)
E
L1
L2
L3
+12VDC +12VDC
+15V
+12VDC
To
P
C
B
7
TB
3
To
T
1 P
R
I -
0
FA
N
+
(2
4 V
D
C
)
NEG ARC VOLTS
To
P
C
B
7 C
N
2-5
FA
N
-
(2
4 V
D
C
)
WORK
From CN9 on PCB7
To
P
C
B
7 C
N
2-4
To
P
C
B
7 C
N
2-2
To
P
C
B
7
C
N
2-1
N2 P1
PILOT (TIP) VOLTS
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1313
Friday, January 18, 2008
1 2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
PAK 200 Power Supply 600V
Thursday, January 10, 2008
14:32:11
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1313
Friday, January 18, 2008
1 2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
PAK 200 Power Supply 600V
Thursday, January 10, 2008
14:32:11
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1313
Friday, January 18, 2008
1 2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
PAK 200 Power Supply 600V
Thursday, January 10, 2008
14:32:11
Thermal Dynamics
D
RAS
<
/O
V
E
R
_T
E
M
P
(C7, Sht 2)
60
0
VA
C
3
P
ha
se
CN1 CN5 CN6
CN4
BIAS SUPPLY PCB
DETECTOR PCB
INPUT POWER
INDICATOR
REAR PANEL
CN5
>
P
_D
E
M
(
P
_I
re
f)
(C7 & A9,Sht 2)
INPUT POWER
INDICATOR
INTERNAL
VAC_IN
(A1 Sht2) (A1 Sht2)
> P_Enable (P_ena
)
CN6
DAT
INTERFACE PCB
FILTER PCB
P_GND
PILOT REG.
(CHOPPER )
PCB2
WK-5754
(A1 Sht 2) (A1 Sht 2)
HALL SENSOR
BIAS
POWER
C1 Capacitor, 0.1 uf, 1250 VDC (D2, Sht 2)
C2 Capacitor, 2 uf, 430VAC (A9, Sht 1)
C3 Capacitor 47 uf 400V (C1, Sht 2)
C.P1 Circuit protector/ON-OFF SW (B2, Sht 1)
10A, 690V, 3Ph
C.P2 Circuit protector 2.5A 125V (D2, Sht 1)
C.P3 Circuit protector 3.15A 125V (D2, Sht 1)
C.P4 Circuit protector 10A 125V (E2, Sht 1)
C.P5 Circuit protector 2.5A 125V (E2, Sht 1)
C.P6 Circuit protector 2.5A 125V (F2, Sht 1)
C.P7 Circuit protector 5A 125V (E2, Sht 1)
C.P8 Circuit protector 3.15A 125V (F3, Sht 1)
D1 Diode Bridge 20A, 1600V, 3P (D2, Sht 1)
D2 Diode, Dual, 2x100A, 600V (B8, Sht 1)
D3 Diode Bridge 25A, 800V, 1Ph (C1, Sht 2)
FAN1 Fan, Coolant, 24 VDC (F4, Sht 2)
FAN3 Fan, Chopper, 24 VDC (A8, Sht 1)
FL1 Flow sensor (B5, Sht 2)
(D2, Sht 2)
V
_C
H
A
N
G
E
P
C
B
600V onl
y
(C7 & A9,Sht 2)
I_
D
ET
HCT1 Hall Current Sensor, Pilot (B8, Sht 1)
HCT2 Hall Current Sensor, Work (C9, Sht 1)
LSW1 Level SW, coolant, NC (B5, Sht 2)
MC1 Contactor, 3P ,Inv 1 input, Coil (B3, Sht 2)
" Contacts (A2, B2, Sht 1)
" Aux Contact (B3, Sht 2)
MC2 Contactor, pilot, Coil (B3, Sht 2)
" Contacts (C8, Sht 1)
MC3 Contactor, 3P ,Inv 2 input, Coil (B3, Sht 2)
" Contacts (B2,C2, Sht 1)
" Aux Contact (B3, Sht 2)
MOT1 Motor, Pump 200VAC, 1P (E4, Sht 2)
NE1 Neon indicator, rear panel, 220VAC (C1, Sht 1)
NE2 Neon indicator, internal, 220VAC (C1, Sht 1)
R1a-f Resistor, Pilot, 0.6, 300W, (B8, sht 1)
(6 in series)
R6 Resistor, 20K ,30W (A8, Sht 1)
R7 Resistor, 1K ,30W (E2, Sht 2)
R9 Resistor, 50 ,40W (A9, Sht 1)
T1 Aux Transformer (D-F1, Sht 2)
TH1 Thermal Sensor, coolant return (B5, Sht 2)
ON / OFF
<
LINE to LINE,
LINE TO GND
CAPS & VARISTORS
I_SE
(C1, Sht 2)
PILOT REG.
(CHOPPER )
PCB1
WK-5750
<
PCB 1
WK-5857
HALL SENSOR
COMPONENT LOCATOR
16
C
KT
RI
BB
ON
C
AB
LE
100A INVERTER MODULE # 1 (top)
PILOT CURRENT SIGNAL
<
WORK CURRENT SIGNAL
<
/ OVERTEMP
<
CN6
PCB 5 WK-5602 (partial)
MI
SS
IN
G
PH
AS
E
(p
ul
se
s)
<
LED1 DIM = LOW, BRIGHT = OK
LED2 DIM = OK, BRIGHT = FAULT
LED3 DIM = OK, BRIGHT = FAULT
LED4 OFF = OK, ON = FAULT
LED5 OFF = OK, ON + FAULT
/PILOT ENABLE
>
PILOT DEMAND
>
CN6 16 CKT
CN6
PILOT REGULATOR
(CHOPPER)
P_
GN
D
VA
C_
IN
Power Supply
Rear Panel
PCB3 WK-5694
PCB4 WK-5604
BIAS SUPPLY
FOR PCB5
(F2 -Sht2)
100A INVERTER MODULE # 2 (bottom)
(same as #1)
RIBBON CABLE SIGNALS
CN6 - 16 Ckt Ribbon Cable
2,4- I_REF (Scaled Cut Demand)
5- PS_START (Start)
6- REDUNDANT_START (Start2)
8- INV_READY
9- / PS_START disabled by Input_NG
12- / OCR
13- / PS_START disabled by OCR
14- /TEMP_ERR
15- / PS_START disabled by Temp _Err
--600-
-
DC FAN
POWER
(A2 Sht 2) (A2 Sht 2)
PCB 8
WK-5687
RC &
RF CAPS
For this
version
of the
power supply
Pilot
Regulator
is not used
except to
provide power
and pass
signals from
HCT1, the
pilot current
sensor.
Pilot
Resistors,
R1a-f, are
used instead.
1-18-08
ECO-B731 (REL) DAT
LED3
INPUT NG
LED3
INPUT NG
+
-
+
-
1
2
3
4
5
6
CN1- not used CN1- not used
1
2
3
4
CN3 CN3
1 2
CN4 CN4
1 2 3 4
CN32 CN32
1 2 3 4
CN1 CN1
1 5 8
MC1-C MC1-C
R1a-f 3.6
(6 x 0.6 ohm in series)
R1a-f 3.6
(6 x 0.6 ohm in series)
CN2 CN2
1 2
C2
2 UF
C2
2 UF
CN4 - PCB12 CN4 - PCB12
1 2 3 4
CN2 CN2
1 2 3
TB4 TB4
CN1 CN1
1
2
3
4
CN2 CN2
1 2 3
++
CN1 CN1
1
2
3
4
5
6
7
FAN3 FAN3
+
-
CN7 CN7
1 2 3 4 5
CN4 CN4
1 4
CN3 CN3
1 2 3 4
MC1-A MC1-A
R R
CN4 CN4
1 2 3 4 5
CN3 CN3 1 2
P1 P1 CN3 CN3
1
+
RY2
RY2
+
RY2
RY2
CN33 CN33
1 2 3 4
CN1 CN1
1
2
LED5
ERROR
LED5
ERROR
MC2-B MC2-B
TB1 TB1
S S
TB1 TB1
P (+)1 P (+)1
MC2-C MC2-C
R1 R1
C.P1 C.P1
P (+) P (+)
TB4 TB4
R9
50
R9
50
CN17 CN17
1 2 3
NE1 NE1
CN4 CN4
1 2 3
CN6 CN6
1 2 3
N (-) N (-)
- + - +
3
1
2
4
CN2 CN2
1 2 3 4
TB1 TB1
CN1- not used
6
CN1- not used
6
1 2 3 4
CN5 CN5 1 2 3 4
MC2-A MC2-A
LED4
CHOPPER TEMP
LED4
CHOPPER TEMP
TB2 TB2
MC1-B MC1-B
TB1 TB1 TB5 TB5
MC3-A MC3-A
++
THS1
SW_TEMP_NC
THS1
SW_TEMP_NC
MC3-C MC3-C
TB2 TB2
D2 D2
1
A1
2
K1
3
A2
4
K2
1 2
3 4
CN2 600V CN2 600V
1 2 3 4
CN4 - PCB12 CN4 - PCB12
1 2 3 4
T1 T1
CN9 CN9 1 2
INRUSH INRUSH
230V 230V
CN7 CN7 1 2 3 4 5
R6
20K
30W
R6
20K
30W
TB3 TB3
N (-)1 N (-)1
TT
CN8 CN8 1 2
HCT1 HCT1
1 2 3 4
CN4 CN4
1 2 3 4 5
TB3 TB3
RY2 RY2
CN18 CN18
1 2 3
HCT2 HCT2
1 2 3 4
CN10 CN10
1 2
CN3 CN3
1
4
WORK WORK
CN7 CN7
1 2 3 4 5
CN32 CN32
1 2 3 4
CN2 CN2
1
2
3
MC3-B MC3-B
LED2
MISSING PHASE
LED2
MISSING PHASE
AC
AC
AC
+
-
D1
AC
AC
AC
+
-
D1
CN2 CN2
1 2 3
NE2 NE2
- + - +
3
1
2
4
TB2 TB2
C4 C4
S1 S1
N2 N2
CN1 CN1
1
2
3
4
1 2
3 4
CN2-400V CN2-400V
1
2
3
4
CN5 CN5
1 2 3 4
Art # A-08490
Art # A-08490
APPENDIX 9:
Power Supply Schematic, CSA 600V