Chassis - Hood and Mounting
Section 100-0040
SM 1984 Rev 1 11-00
2
GOALPOST SUPPORT ASSEMBLY
Removal
Numbers in parentheses refer to Fig. 1.
WARNING
To prevent personal injury and property
damage, be sure blocking materials and lifting
equipment are properly secured and of
adequate capacity to do the job safely.
1. Position the machine on a level surface, apply the
parking brake and switch off the engine.
2. Block all road wheels and place the battery master
switch in the off position.
3. Pull cable assembly (10), handle inside cab, to
release hood catch and lift up hood (1).
4. Remove mounting hardware securing purge tank to
mounting bracket on the right hand side of goalpost
support (11) assembly. Secure purge tank clear of
goalpost support (11) assembly.
5. Remove mounting hardware securing brake
reservoir to mounting bracket on the left hand side of
goalpost support (11) assembly. Secure brake
reservoir clear of goalpost support (11) assembly.
6. With a suitable container available to catch leakage,
remove drain plug from radiator header tank and drain
coolant. Apply Loctite 225 to drain plug and reinstall in
header tank.
7. Ensure all cooling lines connected to header tank
are identified for ease of installation and with suitable
containers available to catch leakage, disconnect
cooling lines. Fit blanking caps to all open lines.
8. Note routing of all hoses and harnesses attached to
goalpost support (11) assembly and disconnect.
9. Disconnect ball joint (9) from cam assembly (27)
and secure cable clear of lock mechanism.
10. Check to make certain that all necessary line and
cable disconnections have been made, before lifting
goalpost support (11) assembly.
11. Attach suitable lifting equipment to goalpost
support (11) assembly. Remove bolts (35), hardened
washers (36), washers (37) and locknuts (38) securing
Note: Exercise caution as torsion bars (52) may
spring when released from mounting brackets.
6. Remove bolts (49), lockwashers (50) and locknuts
(51) securing hinges (56) to frame and lift hood (1)
assembly from the machine.
7. If required, remove bolts (4) and lockwashers (5)
securing grille subframe (3) to hood (1). Secure grille
subframe (3) clear of hood (1).
8. If required, remove mounting hardware securing
handles (16, 17 & 18) to hood (1). Secure handles (16,
17 & 18) clear of hood (1).
Installation
Numbers in parentheses refer to Fig. 1.
Note: Tighten all fasteners to torques listed in
Section 300-0080, STANDARD BOLT AND NUT
TORQUE SPECIFICATIONS.
WARNING
To prevent personal injury and property
damage, be sure blocking materials and lifting
equipment are properly secured and of
adequate capacity to do the job safely.
1. If removed, secure handles (16, 17 & 18) to hood
(1) using mounting hardware as removed at
'Removal'.
2. If removed, secure grille subframe (3) to hood (1)
with bolts (4) and lockwashers (5).
3. Using suitable lifting equipment, lift and position
hood (1) on the machine and align holes in hinges (56)
with mounting holes on frame. Secure hood (1) using
bolts (49), lockwashers (50) and locknuts (51).
4. Carefully install torsion bars (52) to mounting
brackets and secure in place with washers (53) and
split pins (54).
Note: Exercise caution as torsion bars (52) may
spring from mounting brackets.
5. Remove lifting equipment and lower hood (1) to
match with goalpost support assembly (11).
6. Install grille (2) to hood (1) and secure using bolts
(7) and lockwashers (8).
7. Remove wheel blocks.
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