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Operator's Manual

Second Edition • First Printing

Inspections

48 Z

-62/40 • Z

-62/40 TRAX

™

Part No. 1304187GT

Inspection for Decals with
Symbols

Use the pictures on the next page to verify that all
decals are legible and in place.

Below is a numerical list with quantities and
descriptions.

Part No. Decal Description

Qty

27204

Arrow — Blue

27205

Arrow — Yellow

27206

Triangle — Blue

27207

Triangle — Yellow

28158

Label — Unleaded

28159

Label — Diesel

28160

Label — Liquid Petroleum Gas

28174

Label — Power to Platform, 230V

52475

Label — Transport Tie Down

28235

Label — Power to Platform, 115V

44981

Label — Air Line to Platform (option)

65278

Caution — No Step

72086

Label — Lifting Point

82240

Label — 105 dB

82481

Label — Battery/Charger Safety

82487

Label — Read the Manual

82487

Label — Read the Manual (panel cradle)

97815

Label — Lower Mid-rail

114236

Label — CB Symbol

114248

Label — Tip-over Hazard, Tilt Alarm

114249

Label — Tip-over Hazard, Tires

114251

Label — Explosion Hazard

114252

Label — Tip-over Hazard, Limit Switches

133067

Label — Electrocution Hazard

133205

Label — Electrocution/Burn Hazard

133263

Label — Tracks Specifications

215526

Label — Belt Routing (MSG-425)

219954

Label — Tip-over Hazard, CE

219956

Label — Platform Overload

219958

Label — Tip-over, Crush Hazard

1253845 Ground Control Panel

1256425 Label — Danger, Electrocution Hazard

1257658 Label — Wheel Load, Z-62

Part No. Decal Description

Qty

1257659 Label — Transport/Lifting

1257660 Label — Manual Lowering, Z-62

1257661 Label — Slope Rating, Z-62

1263542 Label — Compartment Access

1272242 Label — Machine Registration/Owner

Transfer

1272876 Label — Track Load, Z-62/40 TRAX

1273574 Platform Control Panel, models with

LCD screen

1273578 Platform Control Panel

1278542 Label — Contact Alarm Weight

1278982 Label — Actuator Switch Socket

1281174 Label — Lanyard Anchorage Point, Fall

Arrest/Fall Restrained

1281175 Label — Lanyard Anchorage Point, Fall

Restrained

1286362 Label — Crush Hazard, Service

1293324 Label — ICES-2/CAN-2 Compliance

1294398 Label — ANSI/CSA Compliant

1298991 Warning — Panel Cradle (option)

1301030 Label — Diesel, Stage V

1301075 Label — Center the Raw Air Hose (Stage

1304217 Label — Explosion Hazard

Shading indicates decal is hidden from view, i.e.

under covers

* These decals are model, option or configuration

specific.

** These decals are installed on both sides of chassis.

*** These decals are installed on both sides of chassis

and are model, option, or configuration specific.

Содержание Genie Z-62/40

Страница 1: ...Operator s Manual Serial Number Range Z 62 40 from Z62M 1501 CE Z 62 40 TRAX with Maintenance Information Original Instructions Second Edition First Printing Part No 1304187GT ...

Страница 2: ... 4751 XK OUD GASTEL The Netherlands Contents Introduction 1 Symbol and Hazard Pictorials Definitions 5 General Safety 8 Personal Safety 11 Work Area Safety 12 Legend 22 Controls 23 Inspections 37 Operating Instructions 50 Towing Instructions 65 Transport and Lifting Instructions 66 Maintenance 69 Specifications 73 Copyright 2014 Terex Corporation Second Edition First Printing June 2020 Genie and Z...

Страница 3: ...ence number stamped on chassis ground control side Intended Use and Familiarization Guide The intended use of this machine is to lift personnel including tools and materials to an aerial work site Before operating the machine it s the operator s responsibility to read and understand this familiarization guide Each person must be trained to operate a Mobile Elevating Work Platform MEWP Familiarizat...

Страница 4: ...vel jib boom up down primary boom extend retract primary boom up down and secondary boom retract lower Turntable rotate and platform rotate Sequential functions and movement Drive and steer Interlocked functions Elevated drive speed Elevated drive in an off level condition Drive enable when the boom is rotated past the non steer wheels All platform and ground controls Limitations of use The intend...

Страница 5: ...h the action indicated in a respective bulletin To view any open bulletins for your machine visit us on the web at www genielift com Contacting the Manufacturer At times it may be necessary to contact Genie When you do be ready to supply the model number and serial number of your machine along with your name and contact information At minimum Genie should be contacted for Accident reporting Questi...

Страница 6: ...gulations You read understand and obey all applicable governmental regulations You are properly trained to safely operate the machine Safety Sign Maintenance Replace any missing or damaged safety signs Keep operator safety in mind at all times Use mild soap and water to clean safety signs Do not use solvent based cleaners because they may damage the safety sign material Hazard Classification Decal...

Страница 7: ...Explosion hazard Do not use ether or other high energy starting aids on machines equipped with glow plugs No smoking No flame Stop engine Fire extinguisher No smoking Explosion hazard Electrocution hazard Maintain required clearance Tip over hazard Tip over hazard Tip over hazard Tip over hazard Tire specifications Wheel load Wind speed Maximum capacity Manual force Weight of welder reduces capaci...

Страница 8: ...wn point Lifting point Platform tie down instructions Lifting tie down instructions Lanyard anchorage points Corrosive acid Color coded direction arrows Runaway hazard Collision hazard Overhead obstruction Electrocution hazard Avoid contact Disconnect battery Voltage rating for power to platform Pressure rating for air line to platform ...

Страница 9: ...ted Platform uphill 1 Lower primary 2 Lower secondary 3 Retract primary Platform downhill 1 Retract primary 2 Lower secondary 3 Lower primary Read the operator s manual Read the service manual Access by trained and authorized personnel only Auxiliary lowering Crush hazard Support the platform or boom during maintenance Replace tracks with same tracks Wheel load Platform overloaded ...

Страница 10: ...Operator s Manual Second Edition First Printing General Safety 8 Z 62 40 Z 62 40 TRAX Part No 1304187GT General Safety ...

Страница 11: ...General Safety Part No 1304187GT Z 62 40 Z 62 40 TRAX 9 114252 1256425 1256425 A 1256425 1256425 A 114249 Z 62 114249 B 133263 Z 62 Trax 114249 Z 62 114249 B 133263 Z 62 Trax 114251 114251 B 82487 1263542 133067 1286362 1286362 A 1304217 DEUTZ TD2 2 ...

Страница 12: ...Operator s Manual Second Edition First Printing General Safety 10 Z 62 40 Z 62 40 TRAX Part No 1304187GT ...

Страница 13: ...achine Occupants must wear a safety belt or harness in accordance with governmental regulations Attach the lanyard to the anchor provided in the platform Operators must comply with employer job site and governmental rules regarding the use of personal protective equipment All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the PFPE manufa...

Страница 14: ... ft 7 62 m 500 to 750KV 35 ft 10 67 m 750 to 1000KV 45 ft 13 72 m Allow for platform movement electrical line sway or sag and beware of strong or gusty winds Keep away from the machine if it contacts energized power lines Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off Do not operate the machine during lightning or storms Do...

Страница 15: ...e boom on the slope as shown in the tilt alarm procedure Follow the steps to lower the boom before moving to a firm level surface Do not rotate the boom while lowering If the tilt alarm sounds with the platform uphill 1 Lower the primary boom 2 Lower the secondary boom 3 Retract the primary boom If the tilt alarm sounds with the platform downhill 1 Retract the primary boom 2 Lower the secondary bo...

Страница 16: ...f or pull toward any object outside of the platform Maximum allowable manual force 90 lbs 400 N Do not alter or disable machine components that in any way affect safety and stability Do not replace items critical to machine stability with items of different weight or specification Do not replace tracks with tires Do not use the platform controls to free a platform that is caught snagged or otherwi...

Страница 17: ...e all track lug nuts are properly tightened Operation on Slopes Hazards Do not drive the machine on a slope that exceeds the maximum uphill downhill or side slope rating of the machine Slope rating applies only to machines in the stowed position Maximum slope rating stowed position 2WD Platform downhill 30 17 Platform uphill 10 6 Side slope 25 14 Maximum slope rating stowed position 4WD Platform d...

Страница 18: ...ng Do not enter or exit the platform unless the machine is in the stowed position and the platform is at ground level Hazards related with the specific product application of exiting at height have been considered in the design of the machine for further information contact Genie see section Contacting the Manufacturer Collision Hazards Be aware of limited sight distance and blind spots when drivi...

Страница 19: ...or hydraulic leak can penetrate and or burn skin Always operate the machine in a well ventilated area to avoid carbon monoxide poisoning Do not allow any object to come near moving parts The object could be thrown out of the Trax undercarriage Improper contact with components under any cover will cause serious injury Only trained maintenance personnel should access compartments Access by the opera...

Страница 20: ...safety and responsibilities manuals are complete legible and in the storage container located on the machine Component Damage Hazards Do not use any battery or charger greater than 12V to jump start the engine Do not use the machine as a ground for welding Do not operate the machine in locations where extremely high magnetic fields may be present Battery Safety Burn Hazards Batteries contain acid ...

Страница 21: ... 2 m Maximum wind speed 15 mph 6 7 m sec Maximum panel area 32 sq ft 3 m2 Pipe Cradle Safety Read understand and obey all warnings and instructions provided with the pipe cradles Do not exceed the rated platform capacity The pipe cradle assembly and the weight in the pipe cradles will reduce rated platform capacity and must be factored into total platform load The pipe cradle assembly weighs 21 lb...

Страница 22: ...platform capacity and must be factored into the total platform load The welder power supply weighs 75 lbs 34 kg Do not operate the welder unless a fire extinguisher is immediately available for instant use per OSHA regulation 1926 352 d Tow Package Safety Read understand and obey all warnings and instructions provided with the tow package When vehicle is in free wheel configuration there are no br...

Страница 23: ...After Each Use 1 Select a safe parking location firm level surface clear of obstruction and traffic 2 Retract and lower the boom to the stowed position 3 Rotate the turntable so that the boom is between the non steer wheels 4 Turn the key switch to the off position and remove the key to secure from unauthorized use ...

Страница 24: ...heels instead of tracks All safety information and operating instructions still apply to the Z 62 40 TRAX even if the picture does not show the tracks 1 Foot switch 2 Manual storage container 3 Sliding mid rail 4 Lanyard anchorage points 5 Non steer tire 6 Steer tire 7 Ground controls 8 Primary boom 9 Jib boom 10 Platform controls 11 Platform 12 Secondary boom ...

Страница 25: ...instructions in the Function Test and Operating Instructions apply to both panels unless specifically noted The ground control station is to be used as a means to raise the platform for storage purposes and for function tests The ground control station can be used in the event of an emergency to rescue an incapacitated person in the platform When the ground control station is selected the platform...

Страница 26: ... the primary boom will retract 5 LCD readout screen Screen displays hour meter voltage oil pressure and coolant temperature Screen also displays fault codes and other service information or Hour meter The hour meter displays the number of hours the machine has operated 6 Gasoline LPG models Check engine light Diesel models Oil pressure light Light on and engine stopped Tag the machine and remove f...

Страница 27: ...on for low idle Move the engine idle select switch to the rabbit position for high idle 14 Diesel models Glow plug switch if equipped Move the glow plug switch to either side and hold for 3 to 5 seconds 15 Engine start switch Move the engine start switch to either side to start the engine 16 Platform rotate switch Move the platform rotate switch to the right and the platform will rotate to the rig...

Страница 28: ... light 6 Machine not level indicator light 7 Auxiliary power switch with cover 8 Drive speed select switch 9 Platform control box heater if equipped 10 Generator switch if equipped 11 Aircraft protection override switch if equipped 12 Steer mode select switch if equipped 13 Red Emergency Stop button 14 Dual axis proportional control handle for drive and steer functions OR Proportional control hand...

Страница 29: ... 18 Engine idle rpm select switch Turtle foot switch activated low idle Rabbit foot switch activated high idle 19 Engine start switch 20 Gasoline LPG models Fuel select switch 21 Proportional control handle for secondary boom up down function 22 Primary boom extend retract switch 23 Dual axis proportional control handle for primary boom up down and turntable rotate left right functions ...

Страница 30: ... Move the jib boom switch down and the jib boom will lower 5 Platform overload indicator light Light flashing indicates the platform is overloaded The engine will stop and no functions will operate Remove weight until the light goes off and then restart the engine 6 Machine not level indicator light The machine not level indicator light will come on when the tilt alarm sounds 7 Auxiliary power swi...

Страница 31: ...14 Dual axis proportional control handle for drive and steer functions OR Proportional control handle for drive function and thumb rocker for steer function Move the control handle in the direction indicated by the blue arrow on the control panel and the machine will drive forward Move the control handle in the direction indicated by the yellow arrow and the machine will drive backwards Move the c...

Страница 32: ...e opposite direction that the drive and steer controls are moved 17 Diesel models Glow plug switch Move the glow plug switch to either side and hold for 3 to 5 seconds 18 Engine idle rpm select switch Move the engine idle select switch to the turtle position for foot switch activated low idle Move the engine idle select switch to the rabbit position for foot switch activated high idle 19 Engine st...

Страница 33: ...the primary boom extend retract switch up and the primary boom will retract Move the boom extend retract switch down and the primary boom will extend 23 Dual axis proportional control handle for primary boom up down and turntable rotate left right functions Move the control handle up and the primary boom will raise Move the control handle down and the primary boom will lower Move the control handl...

Страница 34: ...icator light 6 Machine not level indicator light 7 Auxiliary power switch with cover 8 Drive speed select switch 9 Platform control box heater if equipped 10 Generator switch if equipped 11 Aircraft protection override switch if equipped 12 Red Emergency Stop button 13 Dual axis proportional control handle for boom up down and turntable rotate left right functions OR Proportional control handle fo...

Страница 35: ...ine idle rpm select switch Turtle foot switch activated low idle Rabbit foot switch activated high idle 18 Engine start switch 19 Models with LCD screen Engine shut down indicator light 20 Proportional control handle for secondary boom up down function 21 Primary boom extend retract switch 22 Dual axis proportional control handle for boom up down and turntable rotate left right functions ...

Страница 36: ...t flashing indicates the platform is overloaded The engine will stop and no functions will operate Remove weight until the light goes off and then restart the engine 6 Machine not level indicator light Light on indicates the tilt sensor activation settings have been exceeded See the instructions in the Operating Instructions section 7 Auxiliary power switch Use auxiliary power if the primary power...

Страница 37: ...control handle in the direction indicated by the blue arrow on the control panel and the machine will drive forward Move the control handle in the direction indicated by the yellow arrow and the machine will drive backwards Press the left side of the thumb rocker and the machine will steer to the left Press the right side of the thumb rocker and the machine will steer to the right 14 Drive enable ...

Страница 38: ...the primary boom extend retract switch up and the primary boom will retract Move the boom extend retract switch down and the primary boom will extend 22 Dual axis proportional control handle for primary boom up down and turntable rotate left right functions Move the control handle up and the primary boom will raise Move the control handle down and the primary boom will lower Move the control handl...

Страница 39: ...spection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items If damage or any un...

Страница 40: ...rized modifications Electrical components wiring and electrical cables Hydraulic hoses fittings cylinders and manifolds Fuel and hydraulic tanks Drive and turntable motors and drive hubs Wear pads Tracks sprocket idler bogey undercarriage frame tensioner Engine and related components Limit switches and horn Contact alarm if equipped Alarms and beacons if equipped Nuts bolts and other fasteners Pla...

Страница 41: ...Only use the machine as it was intended Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machin...

Страница 42: ...tform functions should operate 8 Press and hold the function enable button and activate each boom and platform function toggle switch Result All boom and platform functions should operate through a full cycle The descent alarm should sound while the boom is lowering Test the Tilt Sensor 9 Turn the key switch to platform control Pull out the platform red Emergency Stop button to the on position 10 ...

Страница 43: ...tart the engine Result The engine should start 23 Do not press down the foot switch and test each machine function Result No functions should operate Test Machine Functions 24 Press down the foot switch 25 Activate each machine function control handle or toggle switch Result All boom and platform functions should operate through a full cycle Test the Steering 26 Press down the foot switch 27 Press...

Страница 44: ...drive chassis then come to an abrupt stop Note The brakes must be able to hold the machine on any slope it is able to climb Test the Drive Enable System 32 Press down the foot switch and lower the boom to the stowed position 33 Rotate the turntable until the primary boom moves past one of the non steer wheels Result The drive enable indicator light should come on and remain on while the boom is an...

Страница 45: ...rive speed with the primary or secondary boom raised or the primary boom extended exceeds 1 ft 30 cm per second immediately tag and remove the machine from service Test Drive Tilt Cutout 46 Press down the foot switch 47 With the boom fully stowed drive the machine onto a slope where the chassis pitch angle is greater than 4 5 Result The machine should continue to drive 48 Return to level ground an...

Страница 46: ...ce the machine reaches 2 5 of chassis tilt and the alarm should sound at the platform controls 61 Lower the primary boom to the stowed position or drive in the opposite direction Result The alarm should turn off and the machine should drive 62 Return to level ground and extend the primary boom approximately 1 6 ft 0 5 m 63 Drive the machine onto a slope where the chassis roll angle is greater than...

Страница 47: ...the auxiliary power switch and activate each function control handle toggle switch or thumb rocker switch Note To conserve battery power test each function through a partial cycle Result All boom and steer functions should operate Drive functions should not operate with auxiliary power 77 Restart the engine Test the Contact Alarm if equipped 78 Do not activate the foot switch and press on the cont...

Страница 48: ...nter and activate a boom function toggle switch Result No boom functions should operate The machine will move in the direction indicated on the control panel Repair any malfunctions before operating the machine Test Aircraft Protection Package if equipped Note Two people may be required to perform this test 87 Extend the primary boom approximately 1 ft 30 cm 88 Move the yellow bumper at the bottom...

Страница 49: ...he operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while moving setting up and operating the machine Workplace Inspection Checklist Be aware of and avoid the following hazardous si...

Страница 50: ...s 4 215526 Label Belt Routing MSG 425 1 219954 Label Tip over Hazard CE 1 219956 Label Platform Overload 1 219958 Label Tip over Crush Hazard 1 1253845 Ground Control Panel 1 1256425 Label Danger Electrocution Hazard 3 1257658 Label Wheel Load Z 62 4 Part No Decal Description Qty 1257659 Label Transport Lifting 2 1257660 Label Manual Lowering Z 62 1 1257661 Label Slope Rating Z 62 1 1263542 Label ...

Страница 51: ...Second Edition First Printing Operator s Manual Inspections Part No 1304187GT Z 62 40 Z 62 40 TRAX 49 ...

Страница 52: ...amentals The Operating Instructions section provides instructions for each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the operator s safety and responsibilities manuals Using the machine for anything other than lifting personnel along with their tools and materials to an aerial work site is unsafe and dangerous Only trained an...

Страница 53: ...de If the engine fails to start or dies the restart delay will disable the start switch for 3 seconds Models with automatic glow plugs 1 The LCD screen will display the glow plug symbol when the automatic glow plugs are on 2 When the automatic glow plug symbol turns off move the engine start toggle switch to either side If the engine fails to start or dies the restart delay will disable the start ...

Страница 54: ...ey switch to ground or platform control 2 Pull out the red Emergency Stop button to the on position 3 Press down the foot switch when using the controls from the platform 4 Simultaneously hold the auxiliary power switch on and activate the desired function The drive function will not operate with auxiliary power Operation from Ground 1 Turn the key switch to ground control 2 Pull out the red Emerg...

Страница 55: ...kings on the control panel To Steer 1 Press down the foot switch 2 Slowly move the drive control handle in the direction indicated by blue or yellow triangles OR press the thumb rocker switch located on top of the drive control handle Use the color coded direction arrows on the platform controls and the drive chassis to identify the direction the wheels or tracks will turn To Drive 1 Press down th...

Страница 56: ...ed select switch to machine on incline symbol To determine the slope grade Measure the slope with a digital inclinometer OR use the following procedure You will need carpenter s level straight piece of wood at least 3 feet 1 m long tape measure Lay the piece of wood on the slope At the downhill end lay the level on the top edge of the piece of wood and lift the end until the piece of wood is level...

Страница 57: ...el Drive Speed Select Machine on incline symbol Low range operation for inclines Machine on level surface symbol High range operation for maximum drive speed Machine Not Level Indicator Light If the tilt alarm sounds when the platform is raised the Machine Not Level indicator light will come on and the drive function in one or both directions will not operate Identify the condition of the boom on ...

Страница 58: ...el ground to restore lift functions Engine Idle Select rpm When the foot switch is not pressed the engine will idle at the lowest rpm Turtle symbol Foot switch activated low idle Rabbit symbol Foot switch activated high idle If foot switch activated low idle or high idle do not work contact service personnel within 24 hours Foot switch activated idle settings are disabled by certain fault codes Ge...

Страница 59: ...ight Light flashing indicates the platform is overloaded The engine will stop and no functions will operate Remove weight from the platform until the light goes off and then restart the engine When the machine is stowed on a slope and the tilt alarm sounds the following functions are affected lift functions are disabled Aircraft Protection Package if equipped If the platform bumper comes into cont...

Страница 60: ...led at the platform The audio and visual warnings will activate alerting others that assistance may be needed These notifications will continue until the system is reset 1 The contact alarm cable is tripped releasing the actuator from the switch socket 2 Insert the actuator into the switch socket to turn off flashing lights and audio alarm 1 actuator 2 contact alarm cable 3 flashing alarm 4 switch...

Страница 61: ...ll be permanently damaged and will have to be replaced by a qualified service technician If this occurs the following message will be displayed Not possible service needed Under emergencies the DPF standstill regeneration can be interrupted in three ways The engine is turned off by the key switch The ESC button is pressed The ESTOP stop button is pushed If this occurs the standstill regeneration m...

Страница 62: ...ol button 4 to confirm the selection 7 Using the control buttons 2 and 3 below the LCD screen select Regen Menu Press the control button 4 to confirm the selection 8 Using the control buttons 2 and 3 below the LCD screen select Initiate Regen Press the control button 4 to confirm the selection 9 The LCD screen will display the message Initiate Regen Press the control button 4 to confirm Regen Log ...

Страница 63: ...ress the control button 4 to confirm 11 The LCD screen will display the message Notice All functions will lock Regen takes approx 1 hour Press the control button 4 to confirm 12 If the engine is not already running the LCD screen displays the message Start Engine 13 Start the engine The engine will go into a pre warm cycle 14 The LCD screen will display the message Standstill Regen Active Minutes ...

Страница 64: ... 16 At the ground Control Panel move the Regeneration Enable switch to the right to enable all the machine functions After Each Use 1 Select a safe parking location firm level surface clear of obstruction and traffic 2 Retract and lower the boom to the stowed position 3 Rotate the turntable so that the boom is between the non steer wheels 4 Turn the key switch to the off position and remove the ke...

Страница 65: ...ts Observe and Obey Pipe cradles must be installed on the inside of the platform Pipe cradles must not obstruct the platform controls or the platform entrance The bottom of the pipe cradle tube must rest on the platform floor Be sure the platform is level before installing a pipe cradle Pipe Cradle Installation 1 Install a pipe cradle on each side of the platform Refer to the illustration on the l...

Страница 66: ...pe cradles and load are secure 6 Keep the load secured when the machine is moving Tip over hazard The weight of the pipe cradle assembly and the load in the pipe cradles will reduce the rated platform capacity of the machine and must be factored into the total platform load Tip over hazard The weight of the pipe cradle assembly and the load in the pipe cradles may limit the maximum number of occup...

Страница 67: ...ease the front drive torque hubs by turning over the drive disconnect caps 5 Turn the steering bypass valve counterclockwise to hydraulically release the steering Do not exceed recommended maximum towing speed or maximum towing times Maximum tow speed 8 mph 13 km h Maximum towing time at 8 mph 13 km h 30 minutes Maximum towing time at 6 mph 10 km h 60 minutes After Towing 1 Immediately after towin...

Страница 68: ...ure the vehicle capacity loading surfaces and chains or straps are sufficient to withstand the machine weight Genie lifts are very heavy relative to their size See the serial label for the machine weight See the inspections section for the serial label location Be sure the turntable is secured with the turntable rotation lock before transporting Be sure to unlock the turntable for operation Do not...

Страница 69: ...position and remove the key before transporting Inspect the entire machine for loose or unsecured items Securing the Chassis Use chains of ample load capacity Use a minimum of 6 chains Adjust the rigging to prevent damage to the chains For diagram refer to the Lifting Instructions Securing the Platform Make sure the jib and platform are in the stowed position Secure the platform with a nylon strap...

Страница 70: ... straps or lines are sufficient to withstand the machine weight See the serial label for the machine weight Lifting Instructions Fully lower and retract the boom Fully lower the jib Remove all loose items on the machine Determine the center of gravity of your machine using the table and the picture on this page Attach the rigging only to the designated lifting points on the machine Adjust the rigg...

Страница 71: ...rocedure it conveys the meaning below Indicates that tools will be required to perform this procedure Indicates that new parts will be required to perform this procedure Indicates that a cold engine is required before performing this procedure Check the Engine Oil Level Maintaining the proper engine oil level is essential to good engine performance and service life Operating the machine with an im...

Страница 72: ...esel LSD Deutz D2 9 L4 Engine Fuel Type Ultra Low Sulfur Diesel ULSD Deutz TD 2 2 T4 Engine Fuel Type Ultra Low Sulfur Diesel ULSD Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation Improper hydraulic oil levels can damage hydraulic components Daily checks allow the inspector to identify changes in oil level that might indicate the pre...

Страница 73: ...d level in the coolant recovery tank Add fluid as needed Result The fluid level should be at the FULL mark on the tank or visible in the sight gauge Check the Batteries Proper battery condition is essential to good machine performance and operational safety Improper fluid levels or damaged cables and connections can result in component damage and hazardous conditions Electrocution hazard Contact w...

Страница 74: ... to be performed on machines equipped with foam filled tires 1 Check each tire with an air pressure gauge Add air as needed Tire specifications Models with Aircraft Protection Package Foam filled Only Rough terrain tire Tire size 355 55 D625 14 ply 70 psi 4 92 bar High flotation tires Tire size 41 18LL x 22 5 14 ply 60 psi 4 13 bar Scheduled Maintenance Maintenance performed quarterly annually and...

Страница 75: ...cial hydraulic and engine oils Fuel tank capacity diesel 35 gallons 132 5 liters Fuel tank capacity gasoline 20 gallons 75 7 liters Maximum slope rating stowed position 2WD Counterweight uphill 30 17 Counterweight downhill 10 6 Side slope 25 14 Maximum slope rating stowed position 4WD Counterweight uphill 45 24 Counterweight downhill 30 17 Side slope 25 14 Maximum allowable chassis inclination Par...

Страница 76: ...ting temperature 20 F to 120 F 29 C to 49 C Low end of temperature range requires the use of special hydraulic and engine oils Fuel tank capacity diesel 35 gallons 132 5 liters Maximum slope rating stowed position 4WD Counterweight uphill 45 24 Counterweight downhill 30 17 Side slope 25 14 Maximum allowable chassis inclination Parallel to boom structure 4 5 Perpendicular to boom structure 4 5 Note...

Страница 77: ...2 40 Z 62 40 TRAX 75 Z 62 Range of Motion Chart Max Height Max Reach 1 80 ft 24 4 m 10 0 ft 0 m 2 70 ft 21 4 m 11 10 ft 3 1 m 3 60 ft 18 3 m 12 20 ft 6 1 m 4 50 ft 16 3 m 13 30 ft 9 2 m 5 40 ft 12 2 m 14 40 ft 12 2 m 6 30 ft 9 2 m 15 50 ft 15 3 m 7 20 ft 6 1 m 8 10 ft 3 1 m 9 0 ft 0 m ...

Страница 78: ... engine only Test Report This machine has been tested and passed the following categories per EN 280 2013 A1 2015 clause 6 3 prior to entering the market 1 BRAKES Brakes working properly in forward and reverse 2 OVERLOAD Overload tested at XXX rated load 3 FUNCTIONAL Smooth operation at XXX rated load 4 FUNCTIONAL All safety devices working correctly 5 FUNCTIONAL Speeds set within permitted specif...

Страница 79: ......

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