Table of Contents
Contents
Introduction
About this manual .................................... 2
Who Should Read This Manual ............... 2
Responsibilities ........................................ 2
How To Use This Manual .......................... 3
Conventions ............................................................ 3
How to Identify Your Vehicle .................... 4
Taking Delivery of Your Vehicle ............... 5
Safety Rules and Operating Instructions
Standard Specifications* .......................... 2
Safety Rules and Guidelines .................... 3
Driver Training Program ........................... 3
Driver Qualifications. .............................................. 3
Vehicle Controls ....................................... 4
1) Light Switch ........................................................ 4
2) Windshield Wiper Switch. .................................. 4
3) Hour Meter. ......................................................... 4
4) Battery Status Gauge ......................................... 4
5) Turn Signal Lever. ............................................. 4
6) Hazard Lights. .................................................... 4
7) Speedometer ...................................................... 4
8) Start Switch. ....................................................... 4
9) Power Light. ....................................................... 4
10) Heater/Defrost Timer (optional). ....................... 4
11) Heater/Defrost Switch (optional). ...................... 4
Odometer / Trip Odometer ...................................... 5
Horn Switch ............................................................ 5
Shift Lever .............................................................. 5
Battery Disconnect ................................................. 5
Steering .................................................................. 6
Seat Interlock Switch .............................................. 6
1) Accelerator Pedal ............................................... 6
2) Foot Brake Pedal ................................................ 6
3) Park Brake, Hand ............................................... 6
Vehicle Operational Guidelines ............... 7
Safety Guidelines ................................................... 7
Starting: .................................................................. 7
While driving: .......................................................... 7
Loading and Unloading ........................................... 7
Towing Loads: ......................................................... 7
Parking ................................................................... 8
Towing This Vehicle ................................................ 8
Fuse Panel ................................................ 9
Fuse Panel ............................................................. 9
Charging your vehicle .............................. 10
Signet® Charger Operation, Model HB Series ....... 10
Signet® Charger Operation, Model HBS series ..... 10
Lestronic II® Charger Operation ............................. 11
New Battery Break in .............................................. 11
Charging Time ........................................................ 11
Storing / Returning to Service ................ 11
Storing Your Vehicle ................................................ 11
Returning to Service ............................................... 11
Periodic Maintenance Checklist .............. 12
Daily Visual inspection: ........................................... 13
Maintenance Guidelines for
Severe Duty Applications ................... 13
General Maintenance
Maintenance Guidelines ........................... 2
Troubleshooting Guide ............................ 3
Lubrication Chart ...................................... 4
Front Axle Service
Inspect the Front Wheel Bearings and
King Pin .............................................. 2
Adjust Front Wheel Bearings .................. 3
Front Axle Removal and Installation ....... 4
Removal .................................................................. 4
Installation .............................................................. 4
Steering Component Service
Front End Alignment ................................ 2
Inspect Ball Joints .................................... 5
Adjust the Steering Gear .......................... 6
Replace the Ball Joints, Tie Rods, and
Drag Link ............................................ 7
Replacing the Drag Link ......................................... 8
Replacing the Tie Rod ............................................ 9
Center the Steering Gear .......................... 9
Repair the Steering Gear .......................... 10
Exploded View of Steering Gear ............................ 12
Transmission/Rear Axle Service
Adjust the Drive Chain ............................. 2
Check the Oil Level ................................... 3
Change the Oil .......................................... 3
Drive Motor, Chain Drive .......................... 4
Remove .................................................................. 4
Install ...................................................................... 4
Rear Axle ................................................... 5
Remove and Install ................................................. 5
Replace the Axle Bearing ........................................ 5
Chain Case ................................................ 6
Disassemble ........................................................... 6
Assemble ................................................................ 6
Differential Assembly (3rd Member) ........ 8
Disassemble ........................................................... 8
Assemble ................................................................ 9
Re-shimming the Pinion Housing ............ 11
Exploded View .......................................... 12
Содержание ET-015-00
Страница 2: ......
Страница 14: ...TAYLOR DUNN...
Страница 28: ...TAYLOR DUNN...
Страница 48: ...Maintenance Service and Repair Steering Page 12 Exploded View of Steering Gear...
Страница 60: ...Maintenance Service and Repair F2 F3 Transmission Page 12 EXPLODED VIEW...
Страница 71: ...Maintenance Service and Repair Brakes Page 11 Rear Brake left side shown...
Страница 72: ...TAYLOR DUNN...
Страница 80: ...TAYLOR DUNN...
Страница 90: ...TAYLOR DUNN...
Страница 91: ...TABLE OF CONTENTS Throttle Linkage Adjustments 2 Magnetic Module 2 Pot Box module 3 Throttle Linkage...
Страница 94: ...TAYLOR DUNN...
Страница 100: ...TAYLOR DUNN...
Страница 114: ...TAYLOR DUNN...
Страница 116: ...TAYLOR DUNN...
Страница 120: ...Illustrated Parts Parts Page 4 Steering Linkage 1 2 2 2 3 4 5 5 6 4 1 7 8 9 1 1 7 7 18 4 1 1 10 11 12 13 14 15 16 17...
Страница 122: ...Illustrated Parts Parts Page 6 Steering Gear 10 9 17 16 2 3 14 15 12 11 13 6 8 7 5 4 1 Steering Column...
Страница 128: ...Illustrated Parts Parts Page 12 Transmission Differential Case Seal with 94 430 03 RTV SILICON GSKT SLR BLUE...
Страница 130: ...Illustrated Parts Parts Page 14 Rear Axle Axle tube 4 5 6 7 3 2 Rear Brakes...
Страница 132: ...Illustrated Parts Parts Page 16 Rear Suspension 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Drive Shaft...
Страница 134: ...Illustrated Parts Parts Page 18 Motor direct drive Motor Mount direct drive...
Страница 140: ...Illustrated Parts Parts Page 24 Brake linkage parking brake 1 2 3 4 5 6 7 8 9 Spacer Included with 1...
Страница 142: ...Illustrated Parts Parts Page 26 Instrument Panel dash...
Страница 144: ...Illustrated Parts Parts Page 28 Speed Control Panel 1 2 3 4 5 6 7 8 9 10 11 12 4...
Страница 152: ...Illustrated Parts Parts Page 36 Charger 2 1 15 12 11 4 3 5 8 10 6 7 9 13 14 16...
Страница 156: ...Illustrated Parts Parts Page 40 Decals...