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MT HORIZONTAL MIXER WAGON.

USER’S MANUAL

4.9.

UNLOADING BELT

4.10.

HYDRAULIC SYSTEM

4.11.

ELECTRIC SYSTEM

4.12.

STOPPING THE MIXER FOR A PROLONGED TIME

TECHNICAL CHARACTERISTICS

OPTIONAL EQUIPMENT

OPERATING IRREGULARITIES

Содержание MT-7

Страница 1: ...USER S MANUAL HORIZONTAL MIXER WAGON TATOMA AGRICULTURAL EQUIPMENTS CORP 6238 HWY 412 COLCORD OK 74338 918 422 4271 www tatomausa com...

Страница 2: ...ATTENTION READ CAREFULLY THIS MANUAL BEFORE YOU START USING YOUR MIXER...

Страница 3: ......

Страница 4: ...LARATION OF CONFORMITY 3 REGISTRATION PLATE 3 4 RECEPTION AND IDENTIFICATION OF TRAILED MIXER 5 5 WARRANTY CONDITION 6 6 OPERATOR REQUIREMENTS 8 7 WARNINGS AND SAFETY REGULATIONS 9 8 MAINTENANCE INSTR...

Страница 5: ...after it has been repaired and before use The warranty form is shown on the cover of this book toguether with the Registration and Inspection Certificate To order parts see Repair Parts section in the...

Страница 6: ...wed mixer Models MT 7 MT 10 MT 13 MT 16 MT 20 MT 25 MT 7 D MT 10 D MT 13 D MT 16 D MT 20 D Have been manufactured in compliance with the following directives Machine Directive 2006 42 CEE Electromagne...

Страница 7: ...PLATE The following is an illustration of the EC plate The plate is found on the front right side on the frame SERIAL NUMBER CAN BE FOUND IN THIS PLATE AT THE BOTTOM ROW N DE BASTIDOR ALSO YOU CAN FIN...

Страница 8: ...the mixer comes with all accessories and optional items you requested Once delivered the mixer and before start using it the seller will instruct the new owner or personnel in charge about how to ope...

Страница 9: ...Defective components previously mentioned have to be returned to TATOMA within a period of 15 days after having been replaced Otherwise the warranty will not be processed and the costs of the replace...

Страница 10: ...le for this purpose or in a speed higher than 15 miles hour t Exceptional events such as accidents or weather u TATOMA declines all responsibility for possible damages caused to individuals or objects...

Страница 11: ...sixteen 16 years old can handle machinery b Current OSHA regulations state that When initially assigned and thereafter at least annually the mixer owner shall instruct each employee in the correct op...

Страница 12: ...ymbols described as follows Symbols used in the user s manual WARNING BE CAREFUL YOUR SAFETY IS INVOLVED It indicates that the instruction is very important Look carefully the safety messages accompan...

Страница 13: ...s driver Side of the mixer alongside the unloading conveyor Rear of the mixer Attention Danger auger rotation can cause serious injury and death Inside and outside the tub Attention Danger rotating P...

Страница 14: ...he silo cutter work area during the loading operation Rear and sides of the mixer and next to the silo cutting work area Attention Before lifting the silo cutter or if working with the silo cutter up...

Страница 15: ...ed in this manual as well as the safety regulations and accident prevention norms contained in local regulations Do not wear loose clothing that could get caught in moving parts specially the auger Al...

Страница 16: ...ry considerably When hitching up the tractor to the mixer consider the following Make sure there is no person close to the mixer when reversing when making the approaching operation Use the jack to ad...

Страница 17: ...ectators especially children Always look around to be sure it is safe to start the engine and start moving the unit If necessary indicate with the tractor horn or other means that the mixer is going t...

Страница 18: ...s done through an authomatic system the driver will remain inside the tractor s cabin at all times If the loading is done through auxiliary machinery the access to the area must be forbidden Never exc...

Страница 19: ...the mixer on the road or motorway below 20 mph 40 kph during day or night use flashing lights or rotating amber warnings and place the slow moving vehicle SMV with the identification emblem Plan your...

Страница 20: ...ar loose clothing when approaching the moving parts of the mixer the PTO s or the shaft Always check that all safety protections are in their correct position and in good condition As a precaution re...

Страница 21: ...ate the skin and wounds through small openings and cause serious injury or death Avoid this hazard by relieving hydraulic pressure before disconnecting any hydraulic line Tighten all connections befor...

Страница 22: ...xceed the recommended tire pressure See the Specifications section of the Instructions to apply the correct tire pressure Replace worn or damaged tires corresponding to the fitted tire See the Specifi...

Страница 23: ...most fragile ingredients by the end of the load Towards the middle of the mixing process add concentrated ingredients Then load the chopped grass silage and or other highly moist products Finally add...

Страница 24: ...afts every 8 hours of operation as well as the universal joints The machine tanks should be filled with hydraulic oil T 04 SAE 10W Service Oil Filter All filters should be changed 24 hours after the f...

Страница 25: ...y Any slip fault can cause damage to the driveshaft Wheel Bearings Lithium based grease Every 12 months Universal Joints Quality grease Every 8 hours CV Joints Quality grease Every 8 hours Hydrostatic...

Страница 26: ...d Worn bearings Check and realign Excessive bearing failure Improper lubrication See lubrication table Contamination Check the seals Excessive load See the information about the machine load Poor qual...

Страница 27: ...and warning of possible risks or failures This manual should be kept in a safe place for future reference The instruction manual must accompany the mixer at all times In case of loss or damage the use...

Страница 28: ...rnings and statements to be taken into account when operating the mixer are included throughout the instruction manual Warning The said standards as well as the warnings and indications contained in t...

Страница 29: ...MT HORIZONTAL MIXERS USER S MANUAL 26 INSTRUCTIONS MANUAL...

Страница 30: ...LOADING DOOR 35 2 10 TRACTOR AND MIXER HOOK UP 36 3 USING THE MIXER 38 3 1 START UP 38 3 2 MIXER LOAD 40 3 3 OPERATION AND USE OF THE BEATERS 44 3 4 PREPARATION OF THE MIX 44 3 5 DISTRIBUTION OF THE...

Страница 31: ...ON USER S MANUAL 2 4 9 UNLOADING BELT 58 4 10 HYDRAULIC SYSTEM 58 4 11 ELECTRIC SYSTEM 59 4 12 STOPPING THE MIXER FOR A PROLONGED TIME 60 5 TECHNICAL CHARACTERISTICS 61 6 OPTIONAL EQUIPMENT 64 7 OPERA...

Страница 32: ...e bulk products or other ingredients Self loading system only models with silo cutter Using loaders Using augers conveyors or from silos Shredding and mixing of the previous products Ration dosificati...

Страница 33: ...ust be done manually with the assistance of appropriate loading machinery or automatic loading systems Silo cutter mixer This third model comes with a cutting and loading system based on a lever arm w...

Страница 34: ...rols 3 Unloading conveyor 4 Rear window 5 Tub 6 Beaters 7 Simple ladder 8 Parking hand brake 9 PTO 540 10 Hitch 11 Battery optional 12 Hydraulic distributor Solenoid valves block 13 Screen 14 Hydrauli...

Страница 35: ...MT HORIZONTAL MIXER WAGON USER S MANUAL 6 Mixer Components Loading System 16 Hydraulic loading arm 17 Protection grid 18 Silo cutter 19 Telescopic rear door Lever Arm and Cutter 16 18 17 19...

Страница 36: ...order to shred the ingredients the auger is equipped with treated and tempered blades as they are submitted to wear these elements are replaceable Beaters 6 Their function is to push the product from...

Страница 37: ...m and Components 12 14 All circuits on the mixer are independent from the tractor and have been built using high quality components Pumps valves motors cylinders and fittings are all high quality The...

Страница 38: ...l ring 2 50 50 UNE fixed ring 3 Fish mouth standard in the USA 4 40 50 DIN fixed ring The hitching point depending on the model offers various hitching height positions Make sure there is no one near...

Страница 39: ...the rotation G This is useful when the auger gets jammed In case of reverse rotation do not allow the auger to continue to turn for more than a few seconds due to the fact that it could break the scre...

Страница 40: ...to the tractor using the handle M in the case of the mechanical jack If the mixer has a hydraulic jack situate it in Ap position and work it using the lever P in order to lift the drawbar Slowly relea...

Страница 41: ...block Distributor In order to control the different machine services the mixer is equipped with an hydraulic monoblock distributor M which is located at the front of the mixer The distributor is activ...

Страница 42: ...ixer from the tractor cab the control levers should always stay mounted on the support plate Solenoid Valve Block Optionally a solenoid valve block M can be provided to control the different services...

Страница 43: ...component in accordance with the option is marked with a label that indicates the function of each element If these become deteriorated the machine user can request new ones form the official dealer...

Страница 44: ...The symbols shown above indicate the function of each distributor control as follows 1 Unloading conveyor chain forward stop rear 2 Unloading door open close 3 Folding conveyor up and down 4 Rear doo...

Страница 45: ...ock with levers and cables control system 1 Silo cutter rotation motor distributor 2 Pressure gage for silo cutter rotation and arm lift 3 Working pressure gage 4 Beaters turn 5 Silo cutter drop speed...

Страница 46: ...radio control box 1 Systems pressure regulator 2 Beaters turn 3 Other systems a Unloading conveyor chain b Unloading conveyor up and down c Unloading door up and down d Rear loading door 2 5 LIGHTS AN...

Страница 47: ...nts Front white pilot with reflector Rear pilots composed with triangular cathadrioptics brake position lights plate light and intermittent lights Front and rear side reflectors set All these componen...

Страница 48: ...mixer on an incline ground because of an emergency place the chocks with their flat side down and with the curved side against the mixer s tyres They should be placed on the appropriate side of the t...

Страница 49: ...cked Driving with the parking brake on may cause breakdowns or blow out of the mixer tyres due to excessive overheating provoking accidents Once the work with the mixer has finished the mixer should b...

Страница 50: ...protective lid The protective lid has an auxiliary electrical connection that is located on its left side and it can be connected to the electric scale when loading is done without hitching the mixer...

Страница 51: ...ism that allows it to be turned to allow the visibility of the screen from different positions Figure 2 20 Electric Scale The weighing system is composed with three four weight cells 4 located on the...

Страница 52: ...ulate the weight cells This should be done by specialized technicians To check the weight of the silage loaded into the tub when using the silo cutter mixers follow the following recommendations o Lif...

Страница 53: ...connected to the tractor When the mixer is not using the cable it should be placed on the anchor that is located on the control support column Electrical Connections Basic Installation Weighing Scale...

Страница 54: ...If the mixer has been certified to circulate on the road it will be equipped with a cable that has a connector with 7 poles for supplying power to the signalling system which should be connected to t...

Страница 55: ...protections is deteriorated or broken immediately repair or change the piece before beginning to work with the mixer 2 Hitch the mixer to a tractor with the necessary power output In section number 5...

Страница 56: ...r controls and the driver s seat so that the driving position as well as the access to the mixer controls is comfortable and not forced Adjust the driver s seat to the most ergonomic position for hand...

Страница 57: ...actions of other people or machines should their intervention be necessary The tractor driver should at all times prevent the presence of non authorised personnel in the proximity of the mixer workin...

Страница 58: ...d be controlled by only one person the tractor driver who shall coordinate the actions of other people or machines should their intervention be necessary The tractor driver should at all times prevent...

Страница 59: ...ntrol block See Section 2 4 The blades that chop the silage are distributed along the cylinder surface in a spiral shape that facilitates loading Due to blade wear these have been mounted in such a wa...

Страница 60: ...stantly changing the rotating direction of the cutter before stopping it can break the hydraulic motor the channels or other components on the machine 9 Load the machine by moving it from the left to...

Страница 61: ...us figure in order to guarantee the correct circulation of the different ingredients 3 4 PREPARATION OF THE MIX The main element in the preparation of the mixed product is the auger It s purpose is to...

Страница 62: ...h case dry material should be added first cotton seed concentrates granules etc so that the auger is not empty when the hard fibres are added 4 Do not overload the mixer or load highly resistant fibro...

Страница 63: ...on of the mix folding belt option Be careful when lowering the folding conveyor as it can seriously injure people who are next to it Make sure that no people are around it before activating it Flap 3...

Страница 64: ...use the mixer for the first time and in order to get use to the mixing system and to use the mixer correctly you do an initial mix using the 50 of the mixer s capacity The objective is that you verif...

Страница 65: ...inside of the tub while the machine is running In case of performing maintenance or repairs access to the tub will be carried out exclusively by experienced personnel with the machine stopped and wit...

Страница 66: ...e correct operation If the cause of the problem is not found the mixer should be inspected by a specialized technician By performing the maintenance operations in the following tables at the indicated...

Страница 67: ...ry use Check the wear on the auger and cutter blades Monthly Check tightness of screws on auger and cutter blades Maintenance operations 1 Frequency Check and tighten screws on auger support Clean the...

Страница 68: ...have been carried out The use of inappropriate oils or oil types other than those indicated in the following table can irreparably damage the machine annulling its warranty Change lubricants and filt...

Страница 69: ...rature must be in cold before starting using the mixer 3 Open the filler cap and check the level in the corresponding indicator 4 Fill the oil to correct level and close the cap Hydraulic System Figur...

Страница 70: ...ater redactor If the oil level is low fill the reservoir through the plug L located on the top of the beater reductor In order to drain the oil use the plug located at the bottom of the beater redacto...

Страница 71: ...Frequently check the hydraulic oil level using the indicator TI and refill if necessary Drain the oil through the plug Tv When changing the oil use the drain plug Tv See Figure 4 6 Figure 4 6 Hydraul...

Страница 72: ...exceed the lubrication especially if a compressed air pump is used to avoid damaging the bearing seals For lubrication lithium grease of proven quality should be used Greasing points Unloading Conveyo...

Страница 73: ...MT HORIZONTAL MIXER WAGON USER S MANUAL Page 55 Mixer Grease Joints Beater Side View 6 Hitch turning greaser 7 Mechanical front jack lift system 8 Planetary side auger support bearing 6 7 8...

Страница 74: ...Note For the greasing of the rear support bearing of the auger it is necessary that the milling cutter is raised To do this raise the telescopic rear door and the cutter completely close the regulator...

Страница 75: ...l tank If the pressure gauge indicates a pressure of 0 8 Bar replace the filter This operation must be performed by qualified personnel Figure 4 10 Hydraulic Oil Return Filter 4 6 WHEELS AND TIRES Fig...

Страница 76: ...to 0 3 bar above the values indicated above Weekly inspect the presence of objects embedded in the tire tread and the presence of cuts or cracks in the flanks A tire in bad shape can blow out and cau...

Страница 77: ...battery to naked flames as it may cause it to explode 4 8 LOADING AND MIXING SYSTEM It is very important to keep the loading system silo cutter and the auger in perfect shape in order the mixer may l...

Страница 78: ...d For safety reasons blade maintenance or replacements for the cutter or auger should be performed by qualified personnel Auger To change the blades in the auger is necessary to get into the tub You c...

Страница 79: ...ld shut down the machine and keep the ignition keys in their possession for the whole time that they are inside Cleaning the Inside of the Tub In order to clean inside of the tub locate the mixer in a...

Страница 80: ...re 4 18 Unloading Belt Tension Screw Figure 4 19 Connector Link To adjust the tension of the chain the tensioning bolts of the bearings must be tightened on both sides of the belt so that the drive sh...

Страница 81: ...MT HORIZONTAL MIXER WAGON USER S MANUAL Page 63 4 10 HYDRAULIC SYSTEM General View Beaters Control Block Figure 4 20 Hydraulic System...

Страница 82: ...kept in perfect condition to ensure that the mixer is seen by the users of the roads through which it circulates The different elements in the lighting and signals system should be periodically check...

Страница 83: ...joints Disconnect battery terminals Inflate tyres to a pressure of 0 3 bar above the pressures indicated in Table 4 4 Periodically connect the battery in accordance to the model and connect the mixer...

Страница 84: ...left 33 5 110 1 206 134 6 698 2 813 10 718 13 397 15R22 5 MT 20 704 left 33 5 120 1 474 134 8 306 3 617 13 397 14 737 MT 25 880 left 43 3 150 1 742 134 10 182 4 555 16 345 16 345 Silo Cutter Mixers MT...

Страница 85: ...s Model Cutter width inches Cutter Height inches A inches B inches C inches D inches Silo Cutter Mixers with or without self loading shovel MT 7 Not shown Not shown 204 87 85 30 MT 10 232 95 85 30 MT...

Страница 86: ...MT HORIZONTAL MIXER WAGON USER S MANUAL MIXERS GENERAL DIMENSIONS with or without self loading shovel SILO CUTTER MIXER GENERAL DIMENSIONS...

Страница 87: ...te display Loading mixing and unloading System Double fixed unloading belt Folding unloading belt Folding double unloading belt Increase cutter power Other equipment Hydraulic trailer jack Auxiliary b...

Страница 88: ...mine which parts of the mixer must be disassembled and in what order If there is no absolute security of the task to be carried out before starting any operation the manufacturer should be consulted I...

Страница 89: ...not work Mechanical jam one of these systems Valve control cable jammed or broken Jammed valve due to contamination particles in the hydraulic circuit No pump pressure Check and make sure no foreign o...

Страница 90: ...in the weight cell connections One or several damaged weight cells Check cell cable and repair Thoroughly clean connection cables of the cells in the box Change damaged cells Scale does not weigh acc...

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