LLEXETER.CO.UK
LLEXETER LTD - UNITS 15-18 GREENDALE BUSINESS PARK - WOODBURY SALTERTON - DEVON - EX5 1EW - UNITED KINGDOM
COMPANY NO: 4940600 / VAT REGISTRATION NO: GB825156925 TEL: 01395 233128
11. Heat the fork cap to approximately 100°c to
soften the thread lock and unscrew the fork cap from
the damping rod.
When refitting, tighten to 20Nm and apply a
suitable thread locking agent.
14. To replace the fork oil. Unscrew the damper
retaining cap form the top of the damper assembly
and remove the damper assembly.
When refitting, tighten to 15Nm
Caution - remove the damper rod slowly to
avoid spilling any oil from the system.
15. Drain the oil to a suitable container. Refill the
damper chamber with 130ml of 15w fork oil.
Refitting is the reverse of the removal procedure.
When rebuilding the right hand leg, remember to
install compressed air to between 100 and 150psi
depending on riding needs.
10. Unscrew the fork cap from the outer leg and
lower the leg away from the fork cap.
When refitting, tighten to 20Nm
12. Remove the outer fork leg from the assembly
and unscrew the fork seal assembly from the fork leg
before removing the dust and oil seals.
Caution; The dust seal seat is anodised and is
easily damaged if incorrect tools are used to
remove the dust seal.
13. Remove the fork oil seal taking care not to lose or
damage the greased wadding. Replace the wadding
and seal as required and rebuild the fork leg in the
reverse of the dismantling procedure.
2.2 Front Suspension & Forks - DNM Forks
