LLEXETER.CO.UK
LLEXETER LTD - UNITS 15-18 GREENDALE BUSINESS PARK - WOODBURY SALTERTON - DEVON - EX5 1EW - UNITED KINGDOM
COMPANY NO: 4940600 / VAT REGISTRATION NO: GB825156925 TEL: 01395 233128
Service or replace the steering bearings as required.
Note the position of the upper bearing snap ring
below the sealing cap.
The bearing seats fitted to the chassis are recessed
and do not have an exposed edge to aid removal.
Correct bearing removal tools will be required.
For refitting instructions, see Chapter 2.3b
Once the steering bearings have been serviced or
replaced, refitting is performed as described below;
1. Assemble the following steering components
together first;
a; Lower Yoke
b; Upper Yoke
c; Handlebar Clamp Spacers
(RST - 1 x 10mm spacer)
(DNM - 2 x 5mm spacer)
d; Handlebar Clamp
e; Steering Stem Crown Bolt
2. Tighten the crown bolt until it is
hand tight only to
hold the components in place.
3. Install the front forks, ensuring the rear brake hose
is between the nearside fork and headstock and the
steering stop rubbers are fitted to the fork legs.
RST Forks -
Install the lower yoke snap rings before installing the
fork assembly.
2.3b Refitting
a
a
b
b
c
c
d
d
e
e
Refitting method applies to both DNM and RST fork assemblies
2.3a Removal - DNM Forks
