LLEXETER.CO.UK
LLEXETER LTD - UNITS 15-18 GREENDALE BUSINESS PARK - WOODBURY SALTERTON - DEVON - EX5 1EW - UNITED KINGDOM
COMPANY NO: 4940600 / VAT REGISTRATION NO: GB825156925 TEL: 01395 233128
2.3a Removal - DNM Forks
1. Disconnect the left hand switchgear from the main
wiring harness. It is also recommended to remove
the switchgear to avoid damage. Remove the 2 bolts
(M5 x 22mm) securing the switch to the handlebars
and remove.
When refitting, ensure the locating dowel in
the switchgear is correctly aligned with the handlebar
locating hole.
2. Remove the 4 bolts (M6 x 18mm) securing the
handlebars to the yoke mount and remove the
handlebars.
When refitting, tighten to 6Nm
3. Remove the
rubber bolt cap
form the crown bolt
and loosen the handlebar mounting pinch bolts
handlebar mounting pinch bolts (M8
x 22mm)
When refitting, tighten the bolts to 15Nm
Note; the bolts will only fit correctly in one
direction per bolt hole.
Service or replace the steering bearings as required.
Note the position of the upper bearing snap ring
below the sealing cap.
The bearing seats fitted to the chassis are recessed
and do not have an exposed edge to aid removal.
Correct bearing removal tools will be required.
For refitting instructions, see Chapter 2.3b
4. Remove the steering stem crown bolt (M6 x
30mm) and remove the handlebar mount from the
steering stem along with the
2 spacers
below the
mount.
When refitting, tighten to 8Nm
