April 13, 2009
115-V 20-Amp 60-Hz Self-Timed Unit
35
REMOVE / REPLACE BRAKE LEVER
Do this FIRST
Make certain you have all the correct parts and fasteners necessary for correct installation. Re-use any
components that are not damaged, otherwise replace them. Extractor recommends that a Brake Parts Kit
AEC2300 be purchased. Parts used in this process: (2) AEC1614 Brake Hinge Pins, (4) AEC1603 White
Plastic Bushings, (4) AEC1927 Nylon Washers, (2) EC16 Brake Lever Assemblies, (2) AEC1601 Brake
Support Brackets, (2) AEC1823 S.S. Pop Rivets. Plus any components required to properly reinstall the Basket
and Brake Disc Assembly (Page 21), the Brake Pad Supports (Page 37), the Drive Unit Assembly (Page 27),
and the Sub-Top and Top Assemblies (Page 19).
REMOVE BRAKE LEVER
1) Remove SUITMATE
®
unit from the Wall Mount Bracket. See instructions beginning on Page 17.
2) Remove Top and Sub-Top Assemblies. See instructions beginning on Page 19.
3) Remove Drive Unit Assembly. See instructions beginning on Page 27.
4) Remove Basket, Hub, and Brake Disc Assembly. See instructions beginning on Page 31.
Note:
Make certain that the C-clamps have been removed from the Brake Levers.
5) Remove the Brake compression spring, washer, and plastic bushing. Set them aside for reassembly.
Note:
Pay attention to the location of the spring, washer and plastic bushing. It is recommended that the
compression spring be replaced with a new compression spring.
6) Remove the rivet that holds the Brake Lever Assembly to the Brake Support Bracket on the Motor Mounting
Plate. Refer to drawing on bottom of Page 34.
a. Punch out the center of each rivet with a small drift punch.
b. Drill out the rivet.
c. Chisel off the rivet head.
7) Remove and discard the Brake Hinge Pin.
8) Remove the old Brake Lever Assembly.
Note:
Pay attention to the placement and alignment of the plastic bushings and plastic washers in the Brake
Assembly. Set them aside for reassembly. Inspect the Brake levers, springs and plastic bushings and
washers for wear and replace with new ones if necessary.
9) The Brake Pad Assembly must be removed from the Brake Lever Arm for replacement. Follow instructions
on Page 37 if the Brake Pads require replacement.
REPLACE BRAKE LEVER
1) Reinstall the Brake Pad Assembly. See instructions on Page 37.
2) Replace the Brake Lever by reversing the above procedure. A NEW Hinge Pin and pop rivet MUST be used.
Note:
Be certain that the plastic bushing and washers are in “new” condition and in their proper locations.
Make certain to reinstall the C-clamps on the Brake Levers. The height of the Brake Pad should be less than
1 3/8 inches (35mm) high as measured from the Motor Mounting Plate.
3) Reinstall the Brake Disc and Basket. See instructions beginning on Page 31.
4) Reinstall Drive Unit Assembly. See instructions beginning on Page 27.
5) Reinstall Sub-Top and Top Assemblies. See instructions beginning on Page 21.
6) Reinstall SUITMATE
®
unit to the Wall Mount Bracket. See instructions beginning on Page 18.
7) Retest the SUITMATE
®
unit for proper operation, refer to TESTING AND OPERATION on Page 8.
WWW.RESTROOMDIRECT.COM 704•937•2673 129 Oakpark Dr., Unit A, Mooresville, NC 28115
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