Chapter 9 - Testing Power Tools Over 10 Inch-Pound
Capacity
This chapter covers testing power tools of over 10 inch-pound capacity. Tools in this range
require the use of a joint simulator as well as the filters on the
Torq-Tronics
®
. This proce-
dure assumes the tester has been installed per the instructions in Chapter 2 of this manual.
The procedure given below assumes exact measurement of the individual joint/tool combi-
nation is desired. This procedure may be modified as needed for a correlative approach.
Procedure
1) Measure Joint
a) Use the "Rotation Measurement Procedure" given in Chapter 7 to obtain informa-
tion on the actual rotation required to tighten the fastener on the joint.
b) Determine the actual torque output of the tool on the joint using the "Gathering Joint
Information" procedure in Chapter 7 of this manual to
determine the actual
torque output of the tool. This data will be that used for comparison of test results
with applied results.
2) Use the instructions in Chapter 5 to configure the joint simulator to approximate the
amount of rotation required to tighten the fastener from 10% of the installation
torque to 100% of the installation torque.
3) Use the instructions in Chapter 5 to install the joint simulator on the Torq-Tronics®
tester.
4) Start the
Torq-Tronics
®
tester.
a) Use the Power Switch to turn on the tester, and allow it to boot up.
b) Use the Units key to select the units of measure to be used.
5) Use the Mode key to select the Peak mode (PK). The tester will automatically select
Filter 0.
6) Press the Zero key to assure the tester is zeroed prior to the test.
7) Test the tool.
a) Test power tool; tighten the socket head cap screw of the joint simulator.
b) Record the torque displayed on the LCD of the tester.
c) Loosen the socket head cap screw back to its' original position.
d) Press the Clear/Print key to clear the display.
e) Repeat the above four steps two more times.
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