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Torq-Tronics

Digital Torque

Tester

Owners Manual

Version 2.1A

5/2001

P/N: 857432

For Models: 10I (10191), 50I (10192), 100I (10193), 300I (10194), 80 (10195,

150 (10196), 150 (10197), 250 (10197), 600 (10198)

Sturtevant RIchmont

Division of Ryeson Corporation

3203 N. Wolf Road

Franklin Park, IL 60131

Phones: 800/877-1347 847/455-8677

Fax: 847/455-0347

E-mail: [email protected]

Web: www.srtorque.com

An ISO 9001 Company

Содержание 10191

Страница 1: ...50I 10192 100I 10193 300I 10194 80 10195 150 10196 150 10197 250 10197 600 10198 Sturtevant RIchmont Division of Ryeson Corporation 3203 N Wolf Road Franklin Park IL 60131 Phones 800 877 1347 847 455...

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Страница 3: ...ivers 15 Chapter 4 Power Tool Testing Overview 17 Chapter 5 Joint Simulators and Power Tool Testing 21 Chapter 6 Filters 27 Chapter 7 Testing Power Tools Under 10 Inch Pound Capacity 29 Chapter 8 Test...

Страница 4: ...gulations 29CFR 1910 133 Eye and Face Protection and American National Standards Institute ANSI Z87 1 Occupational and Educational Eye and Face Protection Z87 1 is available from the American National...

Страница 5: ...ons who are aware of the hazards of dealing with live circuitry The cabinet which houses the circuitry provides protection against dust and falling dirt This unit should be used only indoors Do not us...

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Страница 7: ...late 2 Mounting Hole 4 locations 3 Backlit LCD Display 4 Keys Zero Key Clear Print Key Auto Key Units Key Peak Select Key Filter Key 5 Transducer 6 Battery Compartment Cover 7 Power Switch 8 Fuse 9 Se...

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Страница 9: ...tion or to zero when drift occurs It is also used during the calibration process It is important not to press the Zero key when torque is applied to the transducer Clear Print Key The Clear Print key...

Страница 10: ...ansducer before the signal is measured and the measurement converted to torque This filtering removes some of the top of the wave peak and the bottom of the wave trough in the signal from the transduc...

Страница 11: ...mmunications with either a computer or serial printer Data is sent to the port for transmission when the display is cleared whether auto matically or manually Charger Receptacle The charger receptacle...

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Страница 13: ...be required for it as well The installation must be close to an appropriate power source See the Safety Recommendations at the front of this manual Tester orientation Your Torq Tronics unit will funct...

Страница 14: ...r in place on the right side of the Torq Tronics unit Use a 1 Phillips screwdriver b Gently remove the battery cover and attached battery pack from the Torq Tronics unit Do not move the cover and batt...

Страница 15: ...heck power to the AC out let that the charger is firmly plugged into the outlet and that the charger pin is fully inserted into its receptacle in the Torq Tronics unit b Unplug the charger from the 12...

Страница 16: ...he on position ii Turn on the printer iii The message Sturtevant Richmont then System 7 Ver 1 1 then TORQTRONICS Model will print if the printer is properly connected and the power is on If this does...

Страница 17: ...tarting the Torq Tronics 1 Move the power switch to the ON position 2 Allow the Torq Tronics to boot up During this process two messages will be dis played on the LCD a System 7 Ver 1 1 b TORQTRONICS...

Страница 18: ...the tool If your Torq Tronics has a female square drive a torque wrench square drive can be inserted directly into a transducer square drive If the square drives are of different sizes use a square dr...

Страница 19: ...od results There will be differences among the types in technique used to obtain accurate results but accurate and repeatable results may be obtained with all of them Power Tool Testing Approaches In...

Страница 20: ...model of the joint built The model consists of an almost exact replication of the specific joint built from two compo nents the joint simulator and a filter selected on the tester itself There are two...

Страница 21: ...configure the washer stack 4 reassemble the joint simulator 5 install the joint simulator on the tester and finally 6 conduct the tests At least three pitfalls exist 1 3 and 1 and 3 together which of...

Страница 22: ...astener will not perpetually increase even when the tool is activated for a long period of time Once the fastener torque has increased to the maximum output of the tool either the tool will stall or t...

Страница 23: ...ener rotation and very little time from the moment the fastener develops a small per centage 10 of the fastener preload desired to the moment the fastener develops 100 of the desired preload This is d...

Страница 24: ...ne level but a test of the fastener torque on the assembly after the tool is used will show a different torque It is for this reason that joint simulators were developed and are used in most power too...

Страница 25: ...lle washers the housing and the bolt To use the joint simulator the washers are configured to emulate the joint then stacked on the bolt The bolt is then threaded about into the base The housing is in...

Страница 26: ...ual joint should be emulat ed on the joint simulator as closely as possible This is the first and most basic step in matching tool test performance to actual tool performance when individual joint too...

Страница 27: ...beam type torque wrench and a goniometer or other device to measure degrees of rotation will be needed Even a piece of cardboard and a marker can be used to record the start and finish points for rota...

Страница 28: ...n the bolt 4 Install the bolt loosely in the body of the joint simulator 5 Install the housing cover on the joint simulator 6 Attach the joint simulator to the transducer using the method described ea...

Страница 29: ...ly torque to the fastener Filtering Concept In Chapter 5 concept drawings were used to explain the relationship of time and degrees of rotation to the applied torque and the clamping force it generate...

Страница 30: ...rate the tool power supply rundown speed the tool s shutoff mechanism and the broad variety of the interactions between them These sources of mechanical noise create the electronic noise that must be...

Страница 31: ...to tighten the actual joint the tool will be used on Insure the tool is used just as it will be once the test is finished Use a direct reading torque wrench to check the installation torque Mark the...

Страница 32: ...e socket and cardboard In this photograph the line on the socket has moved just enough that it is no longer aligned with the line on the cardboard This is the point at which torque application stops a...

Страница 33: ...until you clear them simply do not press the Auto key Test the Tool 1 Engage the hex drive with the power tool Make certain the tool is held in line with the hex drive throughout the test 2 Trigger th...

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Страница 35: ...recommended Test Procedure No Joint Simulator This procedure assumes the Torq Tronics tester has been properly mounted in accordance with the procedures given in Chapter 2 1 Use the power switch to t...

Страница 36: ...result on the LCD The torque result will be displayed moments after the trigger is released 4 Evaluate the test result If the test result closely mirrors the torque wrench result the 0 filter is the...

Страница 37: ...al torque output of the tool This data will be that used for comparison of test results with applied results 2 Use the instructions in Chapter 5 to configure the joint simulator to approximate the amo...

Страница 38: ...sults do not agree with the actual output of the tool on the joint and all five filters have been tried then an adjustment to the joint simulator will be needed i Use the Power Switch to turn off the...

Страница 39: ...me rotation as joint Install Simulator Start Torq Tronics Power Mode Units Test Tool 3 rundowns Compare Results Actual Joint Torque Do Results Compare All Filters Tested Modify Simulator Remove Simula...

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Страница 41: ...rve acknowledgement of calibration zero 6 Obtain the proper calibration arm The correct arm can be found in the Calibration Table Torq Tronics Models at the end of this chapter 7 Make certain the cali...

Страница 42: ...and 10 weights on the calibration arm gently Wait until the arm has completely stopped moving 19 Type CM3 into the terminal program and press the Enter key Observe acknowledge ment of calibration 10...

Страница 43: ...thin the accuracy tolerance for the 10 calibration point for the unit 7 Repeat steps 5 and 6 with the 20 50 80 and 100 loads as specified in the Calibration Table Torq Tronics Models at the end of thi...

Страница 44: ...YPE WGT 4 OZ SIZE NUMBER OF WEIGHTS ALL WEIGHTS ARE SLOTTED ROUND OUNCES POUNDS 8 1 2 4 8 1 2 5 10 20 50 1 1 1 1 1 1 2 8 OZ 1 1 1 1 1 1 2 1 LB 1 2 1 2 1 1 1 LB 1 1 2 1 1 1 2 2 1 2 TOTAL WEIGHT LBS OF...

Страница 45: ...0 64 80 10 48 5 LB 1 1 2 1 1 1 1 1 1 1 1 1 1 2 2 2 5 LB 7 5 lb 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 OZ 0625 LB 1 each 2 OZ 125 LB 1 each 4 OZ 25 LB 1 each 8 OZ 5 LB 1 each 1 LB 1 ea 2 LB 2 ea 10 LB...

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Страница 47: ...e Create a database containing the make model serial number test procedure and cali bration interval for each torque tool the user owns Store the N I S T traceability numbers for the tester and each t...

Страница 48: ...The many washers in the joint simulator are designed to permit great flexibility in joint emulation Combined with the five filter rates incredible flexibility in tool joint emulation is possible But t...

Страница 49: ...n Peak mode Communication RS 232C Serial Port 9 Pin Baud Rate 4800 Stop Bits 1 Parity None Voltage 120 VAC Charger Trickle charger standard Batteries Four 4 each NiCd 1000mA max 1 5 VDC Battery Life F...

Страница 50: ...or 50 in lb capacity 10152 JS300I Joint Simulator 300 in lb capacity 10199 JS80 150 Joint Simulator 150 ft lb capacity 10225 JS150 250 Joint Simulator 250 ft lb capacity 870776 Adapter 1 4 F Adapter 1...

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