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Contents

Heater Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-10

Heater Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Site Prep Installation………………… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Centrifugal Fan Model Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-18

Triumph Fan Model Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19-22

Thermostat Control Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Thermostat Control Model

Thermostat Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting (Thermostat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25-27

Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28-29

Electrical Layout/Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Plumbing Tree Layout/Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EQM Control Model Instructions

EQM Conditioning Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

32-37

Components/Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

38-40

Setup and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

41-47

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

48-50

Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Layout/Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Plumbing Tree Layout/Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

VFD (Vacon) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Template (Thermostat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Содержание S224443

Страница 1: ...Parts and Instruction Manual For the Following Heater Controls Thermostat EQM Board with Relative Humidity Sensor Sioux Steel Company Sioux Falls South Dakota 57101 800 557 4689 Manual No 224424 10 3...

Страница 2: ...2...

Страница 3: ...Instructions 24 Troubleshooting Thermostat 25 27 Electrical Schematic 28 29 Electrical Layout Components 30 Plumbing Tree Layout Components 31 EQM Control Model Instructions EQM Conditioning Principle...

Страница 4: ...4442 10 25HP Ultra Low Heater with Thermostat Control Triumph Fan Models S224443 7 5 10HP Ultra Low Heater with EQM Board and Relative Humidity Sensor S224444 7 5 10HP Ultra Low Heater with Thermostat...

Страница 5: ...precautions exist and to inform all personnel associated with the equipment Any alterations to equipment are strictly forbidden Such alterations may result in serious injury or death and will void an...

Страница 6: ...emoved Emergencies Know What To Do A first aid kit should be made readily available In the event of fire a fire extinguisher should be at hand Have emergency numbers near your telephone for doctors em...

Страница 7: ...in fire 3 Do not use to exhaust hazardous or explosive material and vapors 4 Disconnect and lock out all power sources before servicing equipment Warning Keep clear of all moving parts 1 Keep people E...

Страница 8: ...ed with fan Never operate heater without airflow Failure to do so may cause serious injury or death Caution To avoid personal injury frequently inspect all mechanical and electrical components Lock Ou...

Страница 9: ...oux Falls SD 57101 1265 Please specify serial number Important The following safety decals should be mounted on your equipment as shown below If suggested locations are not clearly visible place safet...

Страница 10: ...Sand bag transition opening If possible flood bottom of bin plenum with water to a depth of 4 above perforated floor This will protect steel floor supports and may extinguish fire depending upon it s...

Страница 11: ...ersize Note Provide one square foot roof opening per thousand cfm fan capacity Fuel Source Ultra low temp heater will use vapor propane For LP fuel line use 5 8 OD type K copper tubing or schedule 80...

Страница 12: ...s bodily injury or property damage Before installing heater and controls your locale gas company needs to review your site and read the following information regarding your needs for a correct safe in...

Страница 13: ...y 224314 as shown utilizing x Hex bolts 154003 and Nylock Nut 157388 Leave hardware slightly loose for final adjustments 3 Mount Assembly from Step 2 to fan housing in position shown Utilize washers a...

Страница 14: ...inside control box sensor will be found inside box Sensor will need to be inserted in small hole found in bottom of box The Sensor Filter found at end of sensor must be removed prior in insertion and...

Страница 15: ...croll of fan housing where indicated for High Limit Switch 2 x 4 box Remove cover from Hi Limit Box and mount box to fan housing by positioning Hi Limit into hole and mounting box to housing with 10 x...

Страница 16: ...approximately a 29 75 bolt hole pattern diameter b The 24 Guard will fit approximately a 27 75 bolt hole pattern diameter To increase the bolt hole pattern diameter 4 Guard Mount 224415 can be instal...

Страница 17: ...Headspace Temperature Relative Humidity Sensor was provided install at this time Skip step if heater is a Thermostat version Heater Models S224442 and S224444 a Sensor will be mounted to the bin roof...

Страница 18: ...according to specific heater model schematic Note Heater must be interlocked to fan starter box or VFD a For EQM Version Heater Models S224441 and S224443 schematic see EQM Control Model Electrical Sc...

Страница 19: ...of heater Heater Model S224443 that includes a Temperature Relative Humidity Sensor a 7 8 hole will need to be drill where indicated on top of fan for the sensor Note Only drill 7 8 hole if heater ha...

Страница 20: ...224444 a Install Temperature and Relative Humidity Sensor inside control box sensor will be found inside box Sensor will need to be inserted in small hole found in bottom of box The Sensor Filter foun...

Страница 21: ...Relative Humidity Sensor if equipped with heater holes with silicone caulk 9 Connect 45 elbow 224420 and hose 224436 to Burner Assembly as shown using Gas Rated Teflon Tape 208980 Position elbow to al...

Страница 22: ...elded wire and any necessary conduit and fitting customer supplied Note knock out plugged hole in bottom of control box for Headspace Sensor See EQM Control Model Electrical Schematic pg 51 on how to...

Страница 23: ...ngth Mount the control on the bin sidewall between the perforated floor and the concrete foundation three feet to the side of the transition or Triumph fan Tape the enclosed template found in back of...

Страница 24: ...of any fuel vapor 5 Green light located on side of heater control box will come on indicating solenoid valve Fenwal control and ignition flame sense rod are energized Heater will light and fire at thi...

Страница 25: ...rly Heater Fires But Does Not Cycle Off or Has A Long Cycle Check to see if the thermostat control bottom is free of any debris this must be open and not sealed to allow air to exit otherwise a dead s...

Страница 26: ...l Control Look for cracked porcelain on flame sensing rod S208916 Moisture in cracks can ground rod to housing and eliminate the rods ability to sense flame If cracked replace Spark is Present but No...

Страница 27: ...transition which can cause excess static pressure Fenwal LED Indicator Lights 2 Flashes Flame no call for heat o Contact Sioux Steel 3 Flashes Ignition Lockout o Indicating Sensor Probe is not sensing...

Страница 28: ...nel is the control portion within and existing Branch Circuit 3 Ensure Heater Housing is Properly Grounded to Heater Control Panel 4 If using a Vacon VFD see page 54 for instructions on interlocking h...

Страница 29: ...tarter It is the responsibility of the end customer to provide the interlocks Failure to interlock heater through fan starter may lead to damage to heater in event of a fan shutdown and will void warr...

Страница 30: ...30 Thermostat Control Model Electrical Layout Components Part Description Item Number Hi Limit Switch S224456 Timer S224463 Fenwal Board S224190 35 705505 015 Thermometer S171094 Thermostat S3735100...

Страница 31: ...31 Thermostat Control Model Plumbing Tree Layout Components Part Description Item Number Gauge S224381 Ball Valve S224370 Solenoid Valve S224355 Regulator S224391...

Страница 32: ...torage moistures a 1 decrease in moisture roughly doubles the shelf life Temperature Between 35F and 65F storage temperature every 10F decrease roughly improves shelf life by 1 8X Obviously the best c...

Страница 33: ...lative Humidity When water is turned to vapor it takes energy away from the surface of what it is leaving This is just like when people sweat These principles are important to understand because it af...

Страница 34: ...and EQM When aeration occurs and water is being removed from the grain the rate is determined by the airflow and the temperature and relative humidity of the air The temperature determines how much wa...

Страница 35: ...s also do this to determine when the air conditions are in the zone for aeration However conventional controllers cannot change or extend those conditions without the addition of heat Outside air EQM...

Страница 36: ...ng occurs there is evaporative cooling which results in condensation and surface moisture on the cooler grain Mold can form if air is stagnant and moisture is present For this reason aeration is gener...

Страница 37: ...ce 15 moisture for corn would produce 13 for wheat or soybeans Also the amount of EQM air required to remove moisture in corn is much less than what is required to add the same amount of moisture In o...

Страница 38: ...ner Controller The burner controller is powered by 110VAC when the heater is required and when there is air present for the burner to safely start The 110VAC relay on the EQM Board switches power to t...

Страница 39: ...ablet through WiFi The EQM board is also the storage location for all data taken into the system These can be downloaded wirelessly 5 Temperature and Relative Humidity Sensors The primary temperature...

Страница 40: ...coming from the tank down to approximately 7 water column Relief Valve The purpose of the relief is to vent any over pressure in the line Solenoid Valve The Vapor Solenoid is normally closed and opens...

Страница 41: ...he WiFi boots up up to 2 min and is then accessible b Mobile Device or Laptop connecting Your mobile device or laptop has a settings menu that will show the available WiFi connections There will be a...

Страница 42: ...ber number of rings grain type and EQM Target There is also a button to permit setting the time in the event that the battery has lost power and the unit was turned off There is a button to update the...

Страница 43: ...is is the Operation Limits section which are items such as the minimum and maximum relative humidity and temperature This is the Select the Sensors section which is selecting the type of Temp RH senso...

Страница 44: ...lecting the brand of VFD being used Currently there is only the Vacon X5 Series being offered After this screen the next button brings you back to the basic information dashboard where you are given t...

Страница 45: ...the dashboard the current readings on the gages will be displayed The limits will be shown in red on the dials The current EQM will also be calculated and if the heat would be on and the butterfly va...

Страница 46: ...grain when ambient air is too warm Minimum and Maximum Humidity o if using a vfd the minimum humidity is of little consequence o the maximum humidity is to prevent it from trying to operate in a heavy...

Страница 47: ...QM Target There is a Minimum and Maximum Valve Voltage which control the butterfly valve opening Since it is a 0 10VDC Modmotor a setting of 2V would mean a 20 opening This would be useful if the burn...

Страница 48: ...correctly Connect one lead of voltmeter to neutral at 24vdc Power Supply Note Volt meter must be set to AC This will remain connected throughout procedure o Check high limit Connect one lead of volt...

Страница 49: ...224343 or Temp RH Sensor S224225 may need to be replaced If Solenoid is not Energizing Check Solenoid Voltage Connect lead to V1 on Fenwal and N on terminal block If voltage is not read replace soleno...

Страница 50: ...Look for any object from the heater forward threw the transition that could be causing unwanted static pressure like bin floor stands mounted directly in front of the outlet of the transition which ca...

Страница 51: ...warranty 2 Circuit Protection is provided by the Fan Starter This Control Panel is the control portion within and existing Branch Circuit 3 Ensure Heater Housing is Properly Grounded to Heater Contro...

Страница 52: ...ontrol Model Electrical Layout Components Part Description Item Number Hi Limit Switch S224456 Power Supply S224457 Fenwal Board S224343 35 705505 115 EQM Board S224345 Modmotor S224348 Temp RH Sensor...

Страница 53: ...53 EQM Control Model Plumbing Tree Layout Components Part Description Item Number Gauge S224381 Butterfly Valve S224382 Solenoid Valve S224355 Ball Valve S224370 Regulator S224391...

Страница 54: ...Ground and Neutral will also need to be supplied 2 Circuit Protection is provided by the VFD The VFD is the control portion within and existing Branch Circuit 3 Ensure Heater Housing is Properly Grou...

Страница 55: ...ould be checked 5 Check all plumbing connections for leaks using soap solution 6 Check vaporizer adjustment daily Weather condition changes can demand new adjustment AFTER DRYING SEASON The balance of...

Страница 56: ...56...

Страница 57: ...tat TOP DRILL 8 3 8 DIA HOLES THIS TEMPLATE MAY BE TAPED DIRECTLY TO BIN WALL FOR HOLE LOCATION USE SELF DRILLING SCREWS PROVIDED MOUNTING HOLES THERMOMETER 1 2 DIA HOLES DO NOT USE SEALANT ON BOTTOM...

Страница 58: ...58...

Страница 59: ...accordance with the instruction manual improper assembly or improper construction by any persons other than Sioux Steel employees 4 depreciation damage or loss caused by the use of parts components or...

Страница 60: ......

Страница 61: ...r to your contractor erector the copy marked Contractor Erector Copy if applicable CUSTOMER INFORMATION Name Phone Email Signature Date DEALER INFORMATION Name Location PRODUCT INFORMATION please mark...

Страница 62: ...WARRANTY REGISTRATION IS REQUIRED TO VALIDATE YOUR WARRANTY Please Fold and Tape at the bottom for mailing Sioux Steel Company Warranty Department Po Box 1265 Sioux Falls SD 57101 1265...

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